BRINKMANN PUMPS TAL200 User manual

BE1600 Operating Instructions
(Translation of original)
©Brinkmann Pumpen Edition 09/2021 Page 1 of 9
BRINKMANN Immersion Pumps
TAL200, 401, 601, TGL331, TGL501
Brinkmann Pumpen
K. H. Brinkmann GmbH & Co. KG
Friedrichstraße 2 D-58791 Werdohl
Tel.: +49-2392 / 5006-0 www.brinkmannpumps.de
Fax.: +49-2392 / 5006-180 [e-mail]
Subject to change without prior notice. Order - No. : BE1600 ENGLISH

BE1600 Edition 09/2021 Page 2 of 9
Brinkmann Immersions pumps of the series TAL200, 401, 601 TGL331, TGL501
Contents
1Indication to the manual ....................................2
2Description of product ....................................2-3
3Safety instructions.............................................4
4Transport and storage.......................................4
5Installation and connection.............................5-6
6Start up / Shut down..........................................6
7Operation...........................................................6
8Servicing and Maintenance............................... 7
9Trouble shooter’s guide..................................... 7
10 Spare part ......................................................... 8
11 Disposal ............................................................ 8
12 EC declaration of conformity............................. 9
1 Indication to the manual
This operating manual gives basic instructions
which are to be observed during installation, opera-
tion and maintenance of the pump. It is therefore
imperative that this manual be read by the respon-
sible personnel and operator prior to assembly and
commissioning. It is always to be kept available at
the installation site.
1.1 Identification of safety instructions in the
operating manual
Safety instructions given in this manual non-
compliance with which would affect safety are
identified by the following symbol
Safety sign according with
ISO 3864 –B.3.1
or where electrical safety is involved, with:
Safety sign according with
ISO 3864 –B.3.6
Where non-compliance with the safety instructions
may cause a risk to the machine and it’s function
the word
ATTENTION
is inserted.
2 Description of product
2.1 General description of the pump
Pumps of this type are one-stage rotary pumps
where the impellers are fixed on the driving shaft
extension. Pump and motor form a compact and
space-saving unit. These pumps are fitted out with
semi-open impellers and a suction screw.
Vertically mounted pumps are equipped with a
mounting flange. The pump end immerses into the
tank and the motor extends vertically above the
tank.
2.2 Intended use
The immersion pumps of the series TAL and TGL
are suitable for handling extremely inflated fluids
(grinding oils TGL) within the limiting application in
accordance with table 1.
Limit of Application (Table 1)
ATTENTION
The pumps are to be operated within their design
limits. Applications outside of these limits are not
approved. The manufacturer is not responsible for
any damages resulting from use of the pumps in
such applications.
Type
TAL, TGL
Mediums
Coolants, cooling- and cutting-oils,
grinding oils TGL
Kinetic viscosity
of the medium
...45 mm2/s
Temperature of
medium
0 ... 80 °C
Particle-size in
the medium
8 mm TAL200, 401
12 mm TAL601
5 mm TGL
min. delivery
volume
1% of Q max.
Dry running
Dry running causes increased
wear and should be avoided.
During the test of the direction of
rotation (< 30 s) permissible.
Switching-on
frequency per
hour
Motors less 3 kW max. 200
Ambient tempe-
rature
40 °C
Set-up altitude
1000 m

BE1600 Edition 09/2021 Page 3 of 9
2.3 Technical data
Type
Max. del.
pressure bar /
spec. weight 1
Max. del.
volume
l/min
Height1)
H mm
Pipe
connection1)
G
Depth of
immersion1)
h mm
Weight
kg
Power
50 / 60 Hz
kW
TAL200 / 140
/ 220
/ 290
/ 370
/ 460
/ 570
0.95
280
223
G 1 ¼
140
220
290
370
460
570
14.0
14.5
15.5
16.5
17.5
19.5
0.48 / 0.55
TAL401 / 140
/ 220
/ 290
/ 370
/ 460
/ 570
0.9
400
264
G 1 ½
140
220
290
370
460
570
15.0
16.0
16.5
17.5
19.0
20.0
0.85 / 0.98
TAL601 / 150
/ 230
/ 300
/ 380
/ 470
/ 580
1.3
520
291
G 1 ½
150
230
300
380
470
580
16.0
17.5
18.5
19.5
20.5
21.5
1.1 / 1.27
TGL331 / 140
/ 220
/ 290
/ 370
/ 460
/ 570
0.8
350
264
G 1 ½
140
220
290
370
460
570
16.0
17.0
17.5
18.5
20.0
21.0
0.85 / 0.98
TGL501 / 150
/ 230
/ 300
/ 380
/ 470
/ 580
1.0
430
291
G 1 ½
150
230
300
380
470
580
17.0
18.5
19.5
20.5
21.5
22.5
1.1 / 1.27
1) Dimensions in accordance with page 5
The motor is surface-cooled and compliant with
DIN IEC 34 and EN 60034 (protection degree IP 55).

BE1600 Edition 09/2021 Page 4 of 9
3 Safety instructions
When operating the pump, the safety instructions
contained in this manual, the relevant national
accident prevention regulations and any other
service and safety instructions issued by the plant
operator are to be observed.
3.1 Hazards in the event of non-compliance
with the safety instructions
Non-compliance with the safety instructions may produce
a risk to the personnel as well as to the environment and
the machine and results in a loss of any right to claim
damages.
For example, non-compliance may involve the following
hazards:
•Failure of important functions of the ma-
chines/plant
•Failure of specified procedures of maintenance
and repair
•Exposure of people to electrical, mechanical and
chemical hazards
•Endangering the environment due to hazardous
substances being released
3.2 Unauthorized modes of operation
•Pump may not be used in potentially explosive
environments!
•Pump and discharge piping are not designed to
hold any weight and may not be used as a step
ladder.
3.3 Remaining Risk
Risk of Injury!
Risk of squeezing or crushing body parts when
installing or removing the pump exists. Proper and
secured lifting tools must be used.
Risk of burns!
The pump must have cooled down sufficiently prior
to commencing any repair, maintenance or installa-
tion.
3.4 Qualification and training of operating
personnel
The personnel responsible for operation, mainte-
nance, inspection and assembly must be adequate-
ly qualified. Scope of responsibility and supervision
of the personnel must be exactly defined by the
plant operator. If the staff does not have the neces-
sary knowledge, they must be trained and instruct-
ed, which may be performed by the machine manu-
facturer or supplier on behalf of the plant operator.
Moreover, the plant operator is to make sure that
the contents of the operating manual are fully
understood by the personnel.
3.5 Safety instructions relevant for operation
•If hot or cold machine components involve
hazards, they must be guarded against acci-
dental contact.
•Guards for moving parts (e.g. coupling) must not
be removed from the machine while in opera-
tion.
•Any leakage of hazardous (e.g. explosive, toxic,
hot) fluids (e.g. from the shaft seal) must be
drained away so as to prevent any risk to per-
sons or the environment. Statutory regulations
are to be complied with.
•Hazards resulting from electricity are to be
prevented (see for example, the VDE Specifica-
tions and the bye-laws of the local power supply
utilities).
•The pumps’ stability against falling over is not
ensured unless it is properly mounted onto the
tank.
•The female threads on the motor MUST NOT be
used to lift the entire pump and motor assembly.
3.6 Safety instructions relevant for mainte-
nance, inspection and assembly work
Any work on the machine shall only be performed
when it is at a standstill, it being imperative that the
procedure for shutting down the machine described
in this manual be followed.
Pumps and pump units which convey hazardous
media must be decontaminated.
On completion of work all safety and protective
facilities must be re-installed and made operative
again.
Prior to restarting the machine, the instructions
listed under “Start up” are to be observed.
3.7 Signs on the pump
It is imperative that signs affixed to the machine,
e.g.:
•arrow indicating the direction of rotation
•symbols indicating fluid connections
be observed and kept legible.
3.8 Unauthorized alterations and production
of spare parts
Any modification may be made to the machine only
after consultation with the manufacturer. Using
spare parts and accessories authorized by the
manufacturer is in the interest of safety. Use of
other parts may exempt the manufacturer from any
liability.
4 Transport and storage
Protect the pump against damage when transporting.
The pumps may only be transported in a horizontal
position and hooks or straps must be attached on the
motor and pump end.
Do not use the pump shaft for connecting any transporta-
tion aids such as hooks or straps.
Pumps must be drained prior to their storage.
Store pump in dry and protected areas and protect it
against penetration of foreign bodies.
Always store pump above the freezing point!

BE1600 Edition 09/2021 Page 5 of 9
5 Installation and Connection
5.1 Mechanical installation
During any assembly or disassembly process the
pumps must be secured against tipping trough
ropes for example at all times.
Pumps must be mounted securely. Piping, tank and
pumps must be mounted without any tension.
The inlet is at the bottom of the immersed pump
body. The distance between the inlet and the tank
bottom must be so large that the inlet cannot be
blocked by deposits during longer shutdowns.
To obtain the full flow rate it is recommended to
choose for the pipework the nominal bore diameter
of the pumps cross section for connection. There-
fore pipe bends should be used, not pipe angles!
The pipework must be qualified for occuring hy-
draulic pressure.
ATTENTION
Pay attention of the max. tightening torque for
piping connections
Type
Pipe Connection
Cast iron
TAL200
G 1 ¼
120 Nm
TAL401, 601
TGL331, TGL501
G 1 ½
150 Nm
When installed the space around the pump
must be large enough to provide sufficient
cooling of the motor.
Do not prop up the pressure line via the joining
socket.
The pump must be mounted in that way that
rotating parts under the cover of the coolant
tank cannot be touched!
5.2 Electric wiring
All service work must be carried out by quali-
fied service personnel. Pump must be discon-
nected from the power source and all rotating
parts must stand still. Reassure that pump is
disconnected from power source and cannot be
switched on. Verify that there is no voltage at
the terminal board!
According to the European Standard EN809 a
motor overload must be installed and properly set
to the full load amps stated on the pump name
plate.
It is the responsibility of the machine operator to
decide whether or not an additional emergency
switch must be installed.
5.2.1 Circuit
Tension voltage and frequency must correspond
with the shown specification on the nameplate.
The pump must be wired so that a solid longterm
electrical connection is ensured. Establish a solid
ground connection.
The electrical wiring must be performed accord-
ing to the wiring diagram shown inside the
terminal box cover. (Please see above sample
wiring diagrams)
Wiring diagram e.g.
There may be no foreign objects such as dirt,
particles or humidity inside the terminal board.
Mount terminal board cover to motor tight against
dust and humidity and close up all unused wiring
ports.
ATTENTION
When Variable Frequency Drives are used interfer-
ing signals might occur.
Non-sinus shaped supply voltage from a variable
frequency drive might result in elevated motor
temperatures.
Star connection
3 x 400 V, 50 Hz
resp. 380-415 V, 50 Hz
Delta connection
3 x 230 V, 50 Hz
resp. 220-240 V, 50 Hz

BE1600 Edition 09/2021 Page 6 of 9
6 Start up / Shut down
6.1 Start up
ATTENTION
Switch off at the mains.
After connection the electrical wires, close the
terminal box. Briefly start the motor (max. 30 sec.)
and check the rotation according to the arrow on
the top of the motor.
If the direction is incorrect change over two of the
power leads.
6.2 Shut down
All service work must be carried out by qualified
service personnel. Pump must be disconnected
from the power source and all rotating parts must
stand still. Reassure that pump is disconnected
from power source and cannot be switched on.
Verify that there is no voltage at the terminal board!
Open terminal box and disconnect the power leads.
Empty out the pump.
7 Operation
Liquid level
According to the drawing shown below, the maxi-
mum liquid level must stay about 30 mm below the
mounting flange, also ensure that the suction hole
of the pump body must be covered with liquid
before starting up the motor.
If the pump should lock up and cease, shut
pump down (see 6.2) and disconnect from
power supply. Pump must be uninstalled and
removed from the system prior to its repair.
8 Servicing and Maintenance
ATTENTION
The surface of the motor must be kept free of dirt.
The motor shaft is spinning in permanently greased
ball bearings (with special grease and increased
bearing play) and does not require any special
maintenance.
max. liquid
level
min. liquid
level

BE1600 Edition 09/2021 Page 7 of 9
9 Trouble shooter’s guide
Fault
Cause
Remedy
Motor does not start, no motor
noise
At least two of the power supply
leads have failed
Overload has tripped
Check fuses, terminals and supply
leads .
Inspect overload
Motor does not start, humming noise
One of the supply leads has failed
Impeller faulty
Motor bearing faulty
See above
Replace impeller
Replace bearing
Overload trips
Pump locked up mechanically
High on/of cycling frequency
Inspect pump hydraulics
Check application
Power consumption is too high
Wrong direction of rotation of
impeller
Lime or other deposits
mechanical friction
See above
Clean pump mechanism
repair pump
Motor overheats
High on/off cycling frequency
Wrong power supply (voltage or
cycles)
Insufficient cooling
See above
Power supply must correspond with
name plate rating
Check air flow at motor fan
Pump does not pump
liquid level too low
Pump mechanism faulty
Pipe blocked
Fill up liquid
replace pump mechanism
Clean pipe
Insufficient flow and pressure
Wrong direction of rotation of
impeller
Pump mechanism silted up
Worn pump mechanism
Change over two power supply
leads
Clean pump mechanism
Replace pump mechanism
Incorrect flow or pressure
Wrong power supply (voltage or
cycles)
Power supply must correspond with
name plate rating
Running noise/Vibration
Foreign objects in pump end
Impeller damaged
Bearing/Bushing broken
Remove foreign objects
Replace impeller
Replace bearing/bushing

BE1600 Edition 09/2021 Page 8 of 9
10 Spare part
10.1 Spare part list for the immersion pumps
of the series
10.2 Indications to the spare part order
Spare parts are available from the supplier.
Standard commercially available parts are to be
purchased in accordance with the model type.
The ordering of spare parts should contain the
following details:
1. Pumptype
e.g. TAL200 / 370
2. Pump No.
e.g. 12191600
The date of the construction year is a compo-
nent of the pumps type number.
3. Voltage, Frequency and Power
Take item 1, 2 and 3 from the nameplate
4. Spare part with item No.
e.g. Impeller Item No. 55
TAL200, 401, 601, TGL331, 501
Thread - 
M4
M5
Strength
classes
4.8
4.8
8.8
Tightening
torque (Nm)
1Nm
Pos. 15
3Nm
Pos. 18
4.5 Nm
11 Disposal
When disposing of the pump or the packaging
materials the local and national regulation for
proper disposal must be complied with.
Prior to its disposal, the pump must be completely
drained and decontaminated if necessary.
ItemDescription
1 Stator with terminal board
3 End shield
4 Terminal box
7 Fan
8 Fan cover
9 Ball bearing DIN 625
10 Ball bearing DIN 625
11 Gasket
13 Retaining ring
15 Slotted cheese head screw DIN 84
18 Stud bolt with bond
19 Parallel pin DIN 7
20 Shaft seal
30 Shaft seal up 0.85 kW
50 Pump body
51 Shaft with rotor
52 Intake cover
55 Impeller
57 Suction screw
61 Running sleeve
62 Bearing bush
63 Distance plate
64 Woodruff key DIN 6888
67 O-ring
68 Splash ring
69 Shaft seal
70 Splash ring
73 Hexagon head cap screw DIN 931
88 Serrated lock washer
89 Flat head screw DIN 7991
Tightening torques for screwed connections

BE1600 Edition 09/2021 Page 9 of 9
12 EC declaration of conformity
DEUTSCH / ENGLISH /FRANÇAIS / ESPAÑOL
EG-Konformitätserklärung
EC declaration of conformity / Déclaration de conformité CE / Declaración de conformidad CE
Hersteller / Manufacturer / Constructeur / Fabricante
Brinkmann Pumpen, K. H. Brinkmann GmbH & Co. KG
Friedrichstraße 2, D-58791 Werdohl
Produktbezeichnung / Product name / Désignation du produit / Designación del producto
Tauchpumpen / Immersion pumps / Pompes plongeantes / Bombas de inmersión
Typ / Type / Tipo TAL200, TAL401, TAL601, TGL331, TGL501
Das bezeichnete Produkt stimmt mit den folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften der
EG-Mitgliedsstaaten überein:
The named product conforms to the following Council Directives on approximation of laws of the EEC Member States:
Le produit sus-mentionné est conforme aux Directives du Conseil concernant le rapprochement des législations des
Etats membres CEE:
El producto designado cumple con las Directivas del Consejo relativas a la aproximación de las legislaciones de los
Estados Miembros de la CEE:
2006/42/EG Richtlinie für Maschinen
2006/42/EC Council Directive for machinery
2006/42/CE Directive du Conseil pour les machines
2006/42/CE Directivas del Consejo para máquinas
2014/30/EU Richtlinie für elektromagnetische Verträglichkeit
2014/30/EU Council Directive for Electromagnetic compatibility
2014/30/UE Directive du Conseil pour Compatibilité électromagnétique
2014/30/UE Directivas del Consejo para Compatibilidad electromagnética
2011/65/EU und 2015/863/EU RoHS Richtlinien
2011/65/EU and 2015/863/EU RoHS Directives
2011/65/UE et 2015/863/UE Directives RoHS
2011/65/UE y 2015/863/UE RoHS Directivas
Folgende Ausnahmen gem. Anhang III RoHS (2011/65/EU) werden in Anspruch genommen: 6a, 6b, 6c.
The following exceptions in accordance with appendix III RoHS (2011/65/ EU) are claimed: 6a, 6b, 6c.
Les exceptions suivantes selon l'annexe III RoHS (2011 / 65 / UE) sont revendiquées : 6a, 6b, 6c.
Las siguientes excepciones conforme al apéndice III RoHS (2011/65 / UE) son requeridas: 6a, 6b, 6c.
Hinsichtlich der elektrischen Gefahren wurden gemäß Anhang I Nr. 1.5.1 der Maschinenrichtlinie 2006/42/EG die Schutz-
ziele der Niederspannungsrichtlinie 2014/35/EU eingehalten.
With respect to potential electrical hazards as stated in appendix І No. 1.5.1 of the machine guide lines 2006/42/EC all
safety protection goals are met according to the low voltage guide lines 2014/35/EU.
Conformément à l'annexe I N° 1.5.1 de la Directive "Machines" (2006/42/CE) les objectifs de sécurité relatifs
au matériel électrique de la Directive "Basse Tension" 2014/35/UE ont été respectés.
Con respecto al potencial peligro eléctrico como se indica en el apéndice I No. 1.5.1 del manual de la máquina
2006/42/CE, todos los medios de protección de seguridad se encuentran según la guía de bajo voltaje 2014/35/UE.
Die Übereinstimmung mit den Vorschriften dieser Richtlinien wird nachgewiesen durch die vollständige Einhaltung
folgender Normen:
Conformity with the requirements of this Directives is testified by complete adherence to the following standards:
La conformité aux prescriptions de ces Directives est démontrée par la conformité intégrale avec les normes suivantes:
La conformidad con las prescripciones de estas directivas queda justificada por haber cumplido totalmente las siguientes normas:
Harmonisierte Europ. Normen / Harmonised Europ. Standards / Normes europ. harmonisées / Normas europ. Armonizadas
EN 809 :1998+A1 :2009+AC :2010 EN ISO 12100 :2010 EN 60204-1 :2018 EN 61000-3-2 :2014 EN 61000-3-3 :2013
EN 61000-6-2 :2005/AC :2005 EN 61000-6-3 :2007/A1 :2011/AC :2012 EN IEC 63000 :2018
Nationale Normen / National Standards / Normes nationales / Normas nacionales : EN 60034-1 :2010/AC :2010
Die Hinweise in der Betriebsanleitung für den Einbau und die Inbetriebnahme der Pumpe sind zu beachten.
The instructions contained in the operating manual for installation and start up the pump have to be followed.
Les indications d’installation / montage et de mise en service de la pompe prévues dans l’instruction d’emploi doivent
être suivies.
Tenga en cuenta las instrucciones en el manual para la instalación y puesta en marcha de la bomba.
Brinkmann Pumpen, K. H. Brinkmann GmbH & Co. KG
Werdohl, 13.09.2021
.....................................................................
Reimund Gidde
Geschäftsführer
Managing Director
Dr. H. Abou Dayé
K. H. Brinkmann GmbH & Co. KG
Friedrichstraße 2, D-58791 Werdohl
Dokumentationsbevollmächtigter / Representative of
documentation/ Mandataire de documentation /
Mandatario de documentación