BRINKMANN PUMPS TAL200 User manual

BE1600 Operating Instructions
(Translation of original)
©Brinkmann Pumpen Edition 09/2021 Page 1 of 9
BRINKMANN Immersion Pumps
TAL200, 401, 601, TGL331, TGL501
Brinkmann Pumpen
K. H. Brinkmann GmbH & Co. KG
Friedrichstraße 2 D-58791 Werdohl
Tel.: +49-2392 / 5006-0 www.brinkmannpumps.de
Fax.: +49-2392 / 5006-180 [e-mail]
Subject to change without prior notice. Order - No. : BE1600 ENGLISH

BE1600 Edition 09/2021 Page 2 of 9
Brinkmann Immersions pumps of the series TAL200, 401, 601 TGL331, TGL501
Contents
1Indication to the manual ....................................2
2Description of product ....................................2-3
3Safety instructions.............................................4
4Transport and storage.......................................4
5Installation and connection.............................5-6
6Start up / Shut down..........................................6
7Operation...........................................................6
8Servicing and Maintenance............................... 7
9Trouble shooter’s guide..................................... 7
10 Spare part ......................................................... 8
11 Disposal ............................................................ 8
12 EC declaration of conformity............................. 9
1 Indication to the manual
This operating manual gives basic instructions
which are to be observed during installation, opera-
tion and maintenance of the pump. It is therefore
imperative that this manual be read by the respon-
sible personnel and operator prior to assembly and
commissioning. It is always to be kept available at
the installation site.
1.1 Identification of safety instructions in the
operating manual
Safety instructions given in this manual non-
compliance with which would affect safety are
identified by the following symbol
Safety sign according with
ISO 3864 –B.3.1
or where electrical safety is involved, with:
Safety sign according with
ISO 3864 –B.3.6
Where non-compliance with the safety instructions
may cause a risk to the machine and it’s function
the word
ATTENTION
is inserted.
2 Description of product
2.1 General description of the pump
Pumps of this type are one-stage rotary pumps
where the impellers are fixed on the driving shaft
extension. Pump and motor form a compact and
space-saving unit. These pumps are fitted out with
semi-open impellers and a suction screw.
Vertically mounted pumps are equipped with a
mounting flange. The pump end immerses into the
tank and the motor extends vertically above the
tank.
2.2 Intended use
The immersion pumps of the series TAL and TGL
are suitable for handling extremely inflated fluids
(grinding oils TGL) within the limiting application in
accordance with table 1.
Limit of Application (Table 1)
ATTENTION
The pumps are to be operated within their design
limits. Applications outside of these limits are not
approved. The manufacturer is not responsible for
any damages resulting from use of the pumps in
such applications.
Type
TAL, TGL
Mediums
Coolants, cooling- and cutting-oils,
grinding oils TGL
Kinetic viscosity
of the medium
...45 mm2/s
Temperature of
medium
0 ... 80 °C
Particle-size in
the medium
8 mm TAL200, 401
12 mm TAL601
5 mm TGL
min. delivery
volume
1% of Q max.
Dry running
Dry running causes increased
wear and should be avoided.
During the test of the direction of
rotation (< 30 s) permissible.
Switching-on
frequency per
hour
Motors less 3 kW max. 200
Ambient tempe-
rature
40 °C
Set-up altitude
1000 m

BE1600 Edition 09/2021 Page 3 of 9
2.3 Technical data
Type
Max. del.
pressure bar /
spec. weight 1
Max. del.
volume
l/min
Height1)
H mm
Pipe
connection1)
G
Depth of
immersion1)
h mm
Weight
kg
Power
50 / 60 Hz
kW
TAL200 / 140
/ 220
/ 290
/ 370
/ 460
/ 570
0.95
280
223
G 1 ¼
140
220
290
370
460
570
14.0
14.5
15.5
16.5
17.5
19.5
0.48 / 0.55
TAL401 / 140
/ 220
/ 290
/ 370
/ 460
/ 570
0.9
400
264
G 1 ½
140
220
290
370
460
570
15.0
16.0
16.5
17.5
19.0
20.0
0.85 / 0.98
TAL601 / 150
/ 230
/ 300
/ 380
/ 470
/ 580
1.3
520
291
G 1 ½
150
230
300
380
470
580
16.0
17.5
18.5
19.5
20.5
21.5
1.1 / 1.27
TGL331 / 140
/ 220
/ 290
/ 370
/ 460
/ 570
0.8
350
264
G 1 ½
140
220
290
370
460
570
16.0
17.0
17.5
18.5
20.0
21.0
0.85 / 0.98
TGL501 / 150
/ 230
/ 300
/ 380
/ 470
/ 580
1.0
430
291
G 1 ½
150
230
300
380
470
580
17.0
18.5
19.5
20.5
21.5
22.5
1.1 / 1.27
1) Dimensions in accordance with page 5
The motor is surface-cooled and compliant with
DIN IEC 34 and EN 60034 (protection degree IP 55).

BE1600 Edition 09/2021 Page 4 of 9
3 Safety instructions
When operating the pump, the safety instructions
contained in this manual, the relevant national
accident prevention regulations and any other
service and safety instructions issued by the plant
operator are to be observed.
3.1 Hazards in the event of non-compliance
with the safety instructions
Non-compliance with the safety instructions may produce
a risk to the personnel as well as to the environment and
the machine and results in a loss of any right to claim
damages.
For example, non-compliance may involve the following
hazards:
•Failure of important functions of the ma-
chines/plant
•Failure of specified procedures of maintenance
and repair
•Exposure of people to electrical, mechanical and
chemical hazards
•Endangering the environment due to hazardous
substances being released
3.2 Unauthorized modes of operation
•Pump may not be used in potentially explosive
environments!
•Pump and discharge piping are not designed to
hold any weight and may not be used as a step
ladder.
3.3 Remaining Risk
Risk of Injury!
Risk of squeezing or crushing body parts when
installing or removing the pump exists. Proper and
secured lifting tools must be used.
Risk of burns!
The pump must have cooled down sufficiently prior
to commencing any repair, maintenance or installa-
tion.
3.4 Qualification and training of operating
personnel
The personnel responsible for operation, mainte-
nance, inspection and assembly must be adequate-
ly qualified. Scope of responsibility and supervision
of the personnel must be exactly defined by the
plant operator. If the staff does not have the neces-
sary knowledge, they must be trained and instruct-
ed, which may be performed by the machine manu-
facturer or supplier on behalf of the plant operator.
Moreover, the plant operator is to make sure that
the contents of the operating manual are fully
understood by the personnel.
3.5 Safety instructions relevant for operation
•If hot or cold machine components involve
hazards, they must be guarded against acci-
dental contact.
•Guards for moving parts (e.g. coupling) must not
be removed from the machine while in opera-
tion.
•Any leakage of hazardous (e.g. explosive, toxic,
hot) fluids (e.g. from the shaft seal) must be
drained away so as to prevent any risk to per-
sons or the environment. Statutory regulations
are to be complied with.
•Hazards resulting from electricity are to be
prevented (see for example, the VDE Specifica-
tions and the bye-laws of the local power supply
utilities).
•The pumps’ stability against falling over is not
ensured unless it is properly mounted onto the
tank.
•The female threads on the motor MUST NOT be
used to lift the entire pump and motor assembly.
3.6 Safety instructions relevant for mainte-
nance, inspection and assembly work
Any work on the machine shall only be performed
when it is at a standstill, it being imperative that the
procedure for shutting down the machine described
in this manual be followed.
Pumps and pump units which convey hazardous
media must be decontaminated.
On completion of work all safety and protective
facilities must be re-installed and made operative
again.
Prior to restarting the machine, the instructions
listed under “Start up” are to be observed.
3.7 Signs on the pump
It is imperative that signs affixed to the machine,
e.g.:
•arrow indicating the direction of rotation
•symbols indicating fluid connections
be observed and kept legible.
3.8 Unauthorized alterations and production
of spare parts
Any modification may be made to the machine only
after consultation with the manufacturer. Using
spare parts and accessories authorized by the
manufacturer is in the interest of safety. Use of
other parts may exempt the manufacturer from any
liability.
4 Transport and storage
Protect the pump against damage when transporting.
The pumps may only be transported in a horizontal
position and hooks or straps must be attached on the
motor and pump end.
Do not use the pump shaft for connecting any transporta-
tion aids such as hooks or straps.
Pumps must be drained prior to their storage.
Store pump in dry and protected areas and protect it
against penetration of foreign bodies.
Always store pump above the freezing point!

BE1600 Edition 09/2021 Page 5 of 9
5 Installation and Connection
5.1 Mechanical installation
During any assembly or disassembly process the
pumps must be secured against tipping trough
ropes for example at all times.
Pumps must be mounted securely. Piping, tank and
pumps must be mounted without any tension.
The inlet is at the bottom of the immersed pump
body. The distance between the inlet and the tank
bottom must be so large that the inlet cannot be
blocked by deposits during longer shutdowns.
To obtain the full flow rate it is recommended to
choose for the pipework the nominal bore diameter
of the pumps cross section for connection. There-
fore pipe bends should be used, not pipe angles!
The pipework must be qualified for occuring hy-
draulic pressure.
ATTENTION
Pay attention of the max. tightening torque for
piping connections
Type
Pipe Connection
Cast iron
TAL200
G 1 ¼
120 Nm
TAL401, 601
TGL331, TGL501
G 1 ½
150 Nm
When installed the space around the pump
must be large enough to provide sufficient
cooling of the motor.
Do not prop up the pressure line via the joining
socket.
The pump must be mounted in that way that
rotating parts under the cover of the coolant
tank cannot be touched!
5.2 Electric wiring
All service work must be carried out by quali-
fied service personnel. Pump must be discon-
nected from the power source and all rotating
parts must stand still. Reassure that pump is
disconnected from power source and cannot be
switched on. Verify that there is no voltage at
the terminal board!
According to the European Standard EN809 a
motor overload must be installed and properly set
to the full load amps stated on the pump name
plate.
It is the responsibility of the machine operator to
decide whether or not an additional emergency
switch must be installed.
5.2.1 Circuit
Tension voltage and frequency must correspond
with the shown specification on the nameplate.
The pump must be wired so that a solid longterm
electrical connection is ensured. Establish a solid
ground connection.
The electrical wiring must be performed accord-
ing to the wiring diagram shown inside the
terminal box cover. (Please see above sample
wiring diagrams)
Wiring diagram e.g.
There may be no foreign objects such as dirt,
particles or humidity inside the terminal board.
Mount terminal board cover to motor tight against
dust and humidity and close up all unused wiring
ports.
ATTENTION
When Variable Frequency Drives are used interfer-
ing signals might occur.
Non-sinus shaped supply voltage from a variable
frequency drive might result in elevated motor
temperatures.
Star connection
3 x 400 V, 50 Hz
resp. 380-415 V, 50 Hz
Delta connection
3 x 230 V, 50 Hz
resp. 220-240 V, 50 Hz