Brinkmann 810-6570-F Assembly instructions

Natural Gas Conversion
Instructions for Model 810-6570-F
Natural Gas Conversion Kit Sold Separately
Conversion au gaz naturel
Instructions pour le modèle 810-6570-F
Trousse de conversion au gaz naturel vendue séparément
Use Brinkmann Natural Gas Conversion Kit Model 812-8004-F
Utiliser la trousse de conversion au gaz naturel pour
modèle 812-8004-F de Brinkmann
PROFESSIONAL INSTALLATION MANUAL
MANUEL D’INSTALLATION PROFESSIONNELLE
NOTICE TO
PROFESSIONAL INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE
GRILL OWNER FOR FUTURE REFERENCE.
AVERTISSEMENT À L’INTENTION DE
L’INSTALLATEUR PROFESSIONNEL:
VEUILLEZ LAISSER CES INSTRUCTIONS AU
PROPRIÉTAIRE DU GRIL POUR
CONSULTATION ULTRIEURE.
HAZARDOUS EXPLOSION MAY RESULT IF THESE
WARNINGS AND INSTRUCTIONS ARE IGNORED. READ
AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN
THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
WARNING AVERTISSEMENT
IL EST IMPÉRATIF DE SUIVRE LES INSTRUCTIONS ET DE
RESPECTER LES AVERTISSEMENTS, SANS QUOI DES
EXPLOSIONS DANGEREUSES PEUVENT SURVENIR.
VEUILLEZ LIRE ET RESPECTER TOUS LES AVERTISSEMENTS
ET TOUTES LES INSTRUCTIONS QUE CONTIENT CE MANUEL
AFIN D’ÉVITER LES BLESSURES CORPORELLES, DONT LA
MORT ET LES DOMMAGES MATÉRIELS.
SAVE THIS MANUAL FOR FUTURE REFERENCE
VEUILLEZ CONSERVER CE MANUEL COMME RÉFÉRENCE
ASSEMBLY AND OPERATING INSTRUCTIONS
INSTRUCTIONS D’ASSEMBLAGE ET DE FONCTIONNEMENT
CONVERTS THE BRINKMANN GRILL MODEL NUMBER 810-6570-F
FROM PROPANE TO NATURAL GAS.
CONVERTIT DU GAZ PROPANE (PÉTROLE LIQUÉFIÉ) AU GAZ
NATUREL LES GRILS BRINKMANN SUIVANT : 810-6570-F.

1
WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE ATTENTION TO
POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A NATURAL GAS GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL
PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE CONVERTING AND OPERATING YOUR GRILL.
DANGER
IMPORTANT SAFETY WARNINGS
1. Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING
Installer Company or Service Name: _______________________________________________
Technician Name:____________________________________Installation Date:_____________
Failure to follow the instructions as written, or installation by other than
a trained professional, will void all manufacturer warranties.
WARNING
This conversion kit shall be installed by a professional service technician in accordance with the
manufacturer’s instructions as specified by the codes and requirements of the authority having jurisdiction.
The information in these instructions must be followed to minimize the risk of fire or explosion or to prevent
property damage, personal injury or death. The qualified service agency performing this conversion assumes
responsibility for the proper conversion of the appliance of this kit.
Model Number: ____________________________________
Serial Number:_____________________________________Date Purchased: ____________
IMPORTANT: FILL OUT PRODUCT RECORD INFORMATION BELOW.
IF YOU SMELL GAS:
1. SHUT OFF GAS TO THE APPLIANCE.
2. EXTINGUISH ANY OPEN FLAME.
3. OPEN LID.
4. IF ODOR CONTINUES, KEEP AWAY FROM APPLIANCE AND IMMEDIATELY CALL YOUR GAS SUPPLIER OR
YOUR FIRE DEPARTMENT.

2
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Connecting to Natural Gas Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
TABLE OF CONTENTS
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not
followed. Be sure to read and carefully follow all of the messages.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
INSTALLATION INFORMATION:
The installation of this appliance must be in accordance with:
All applicable local codes, or in the absence of local codes, either:
• National Fuel Gas Code ANSI Z223.1 NFPA 54
• Natural Gas and Propane Installation Code: CAN/CGA B149.1
• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)
This kit converts your grill for natural gas use at 7 inch water column supply pressure. To check your pressure
contact your local natural gas company. If the supply pressure is different than 7 inch, contact a
professional
service technician
for assistance. Not for use with LP gas.
WARNING
• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed
or breezeway.
• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to
prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be
situated at least 10 feet (3.1 m) from buildings.
• Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill and walls or other
combustible material. DO NOT use grill under overhead unprotected combustible construction.
• DO NOT use or install this grill in or on a recreational vehicle and/or boat.
FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

3
WARNING
GENERAL WARNINGS
• Never use liquid propane gas in a unit designed for natural gas.
• Never use charcoal or wood briquette in a gas grill. Flavoring chips must be contained in a metal
smoking box to contain ash and prevent res.
• Leak test all connections before rst use, even if grill was purchased fully assembled.
• Never check for leaks using a match or open ame.
CAUTION: Strong odors, colds, sinus congestion, etc. may prevent the detection of natural gas.
Use caution and common sense when testing for leaks.
• Always keep your gas grill free and clear of gasoline, lighter uid, paint thinner, or other ammable
vapors and liquids or combustible materials.
• Always check the grill prior to each use as indicated in the “Pre-Start Check List” section of this
manual.
• Only use the specic orice designated for your grill model. Always double check the millimeter
size on the side of the orice tip prior to installation. Use of any other orice could lead to personal
injury, property damage and void your grill warranty.
• DO NOT obstruct the ow of combustion or ventilation air.
• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.
• DO NOT leave the grill unattended while in use.
• DO NOT allow the gas hose to come in contact with hot surfaces.
• DO NOT allow grease from drain hole to fall on hose.
• Keep any electrical supply cords away from water or heated surfaces.
• Keep a re extinguisher on hand acceptable for use with gas products. Refer to your local authority
to determine proper size and type.
• For household use only. DO NOT use this grill for anything other than its intended purpose.
• DO NOT use while under the inuence of drugs or alcohol.
• Grill is hot when in use. To avoid burns:
• DO NOT attempt to move the grill.
• Lock the wheels so the unit does not accidentally move.
• Wear protective gloves or oven mitts.
• DO NOT touch any hot grill surfaces.
• DO NOT wear loose clothing or allow hair to come in contact with grill.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL
COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
Connection should be made by a professional service technician. Supply the technician with a copy of these
instructions. Incorrect connection can result in a gas leak with possibility of re.
DANGER

4
PARTS CONTENTS
ASSEMBLY INSTRUCTIONS
YOU MUST BE A PROFESSIONAL SERVICE TECHNICIAN TO CONVERT THIS GRILL.
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL.
The following tools are required to assemble the Conversion Kit:
• Phillips and Flathead Screwdrivers • Adjustable Wrench • 3/4” Wrench
Not all parts contained in this conversion kit are needed during installation.
Inspect contents of the box to ensure all parts are included and undamaged.
FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:
1.32mm
1.32 mm Valve Orifice x 1 Pc.
(YELLOW)
Large
Stop Plate
x 7 Pcs.
Small
Stop Plate
x 2 Pcs.
Gas Orifice Tool
Small Wrench
Conversion Kit Sticker
10’ Natural Gas Hose
Large Wrench
1.25mm
1.25 mm Valve Orifice x 2 Pcs.
(GREEN)
1.35 mm Valve Orifice x 2 Pcs.
(RED)
1.35mm 1.51mm
1.51 mm Valve Orifice x 1 Pc.
(BLUE)
L
S
This grill has
been converted
to natural gas.
Stop Pins x 9 Pcs.

CAUTION: Some parts may contain
sharp edges. Wear
protective gloves if
necessary.
WARNING: Only use the specific orifice
designated for your grill
model. Always double
check the millimeter size
on the side of the orifice tip
prior to installation. Use of
any other orifice could lead
to personal injury, property
damage and void your grill
warranty.
Note: Make sure all control knobs are
in the off position, LP tank valve
is closed and tank is
disconnected
from regulator and removed
from grill.
Step 1
Using an adjustable wrench to hold
the gas manifold connection secure,
use a 3/4” wrench to loosen the hose
connection nut. Replace existing LP hose/
regulator assembly with natural gas 10’
hose assembly. Tighten the connection
carefully using two wrenches.
Step 2
Open hood and remove warming rack,
cooking grills and heat shields. Set aside
for later use.
5
CONVERSION
INSTRUCTIONS
810-6570-F
Gas Manifold Nut
10’ Natural Gas Hose
READ INSTRUCTIONS
BEFORE LIGHTING:
1.Open lid during lighting.
2.Select a burner to be lit. Push and turn
controlknob of that burner to “HIGH”.
Presselectronic igniter and hold for
3-5seconds.
3.If ignition does not occur in 5 seconds,
turncontrol knob to “OFF”, wait
5minutes and repeat lighting
procedure.
VEUILLEZ LIRE LES INSTRUCTIONS
AVANTL'ALLUMAGE :
1.Ouvrez le couvercle avant d’allumer
lebrûleur.
2.Décidez quel brûleur allumer en
premier.Appuyez et faites tourner
lebouton de réglage de ce brûleur
sur"élevé". Appuyez la bougie
électroniqueet maintenez-la
aumoins 3-5 secondes afin
d’allumerle brûleur.
3.Si le brûleur ne s’allume pas dans
les5 secondes, faites tourner
lebouton de réglage sur "éteint",
attendez5 minutes et répétez la
procédured’allumage.

Step 3
Remove hitch pin and screw from each
burner “foot.” Carefully lift each burner
up and away from valve openings. Set
aside for later use.
Step 4
Use the gas orifice tool to remove the
LP brass orifice from each main burner
valve, through the hole on the firebox
front panel.
Step 5
Remove sear burner cooking grate.
Remove two screws in sear burner lid
and set lid aside. Remove screw to
detach and remove sear burner.
Step 6
Use the gas orifice tool to remove the
LP brass orifice from sear burner valve,
through the hole on the firebox front
panel. The side burner and sear burner
valve orifice is under the side shelf.
Note: All orifices of the grill are
double orifices (LP gas and
natural gas). You only remove
the LP gas orifice tip.
6
LP Gas Orifice
Gas Orifice Tool
Side View
Firebox Front Panel
Hitch Pin
Crossover Channel
Screw
Screw
Back of Grill
Front of Grill

7
Step 7
Remove all the control knobs from the
control panel and set aside for later use.
Step 8
Insert stop pin into each control knob
bezel by screwing into threaded hole as
shown.
Step 9
Figure 1 shows valve stem and bezel with
the control knob removed. Take six large
stop plates from the component card
and place them over the valve stems as
illustrated (Figure 2). Take the small stop
plate from the component card and place
it over the smoker (Figure 3).Verify the tab
and the stamped letter on the stop plates
face out. Replace control knobs when
finished.
WARNING: We recommend and
request that you do not
remove the control panel
in order to access the LP
gas orifices. If you choose
to remove the control
panel, you must replace
the control panel bezels
exactly as illustrated
in Figure 2. Failure to
replace the bezels as
illustrated could lead to
personal injury and/or
property damage.
Step 10
Carefully replace each burner, making
sure burner openings slide over valve
nozzles. Replace each main burner “foot”
using screws and hitch pin that were set
aside in step 4. Replace side burner using
hitch pin set aside in step 2. Replace sear
burner and lid using screws that were set
aside in step 5.
Step 11
Replace warming rack, cooking grills, heat
shields.
Note: Follow directions in the leak
testing section of this manual
before using this grill.
L
S
Stop Pin
Figure 1
Stop Pin
Figure 2
Stop PlateTab
Figure 3
Stop Plate
Tab
Stop Pin
READ INSTRUCTIONS
BEFORE LIGHTING:
1. Open lid during lighting.
2. Select a burner to be lit. Push and turn
controlknob of that burner to “HIGH”.
Presselectronic igniter and hold for
3-5seconds.
3. If ignition does not occur in 5 seconds,
turncontrol knob to “OFF”, wait
5minutes and repeat lighting
procedure.
VEUILLEZ LIRE LES INSTRUCTIONS
AVANTL'ALLUMAGE :
1. Ouvrez le couvercle avant d’allumer
lebrûleur.
2. Décidez quel brûleur allumer en
premier.Appuyez et faites tourner
lebouton de réglage de ce brûleur
sur"élevé". Appuyez la bougie
électroniqueet maintenez-la
aumoins 3-5 secondes afin
d’allumerle brûleur.
3. Si le brûleur ne s’allume pas dans
les5 secondes, faites tourner
lebouton de réglage sur "éteint",
attendez5 minutes et répétez la
procédured’allumage.

8
810-6570-F ROTISSERIE BURNER
CAUTION: Only use specified natural gas
orifice for your grill.
Note: It is helpful to keep the screws
with the components as they are
removed for ease of reassembly.
Step 12
Remove the three screws of panel from front
side of grill to gain access to the rotisserie
LP brass orifice on back side of grill. Set aside
for later use.
Step 13
Using an adjustable wrench to hold the gas
line secure, use the open end wrench provided
to loosen the gas line retaining nut. With the
rotisserie gas supply line detached from the
housing, use two wrenches to remove the
LP brass orifice from the gas supply line.
Replace the LP gas brass orifice with the
proper natural gas orifice. (1.35 mm RED)
Note: Bending the hose could damage the
supply line.
Step 14
Reattach gas supply line to the rotisserie
housing by securing with the retaining nut
removed in Step 13.
Note: Leave the back panel off until the
end of conversion and all gas leak
testing has been completed.
Step 15
Re-install rotisserie cover using the bolts that
were set aside in Step 12.
1.35 mm
Existing Rotisserie LP
Gas Orifice
Retaining Nut
Brass Orifice
Replacement Rotisserie
Natural Gas Orifice
(identified by number)
Rotisserie Burner 1.35 mm (RED)
Cover Bolts

9
CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE
1. Coat pipe nipple with gas resistant teon tape or pipe dope. Tighten quick-disconnect coupling onto
pipe nipple that leads to natural gas supply (Figure A).
2. After grill is completely assembled, make sure natural gas supply valve is “OFF” and then connect
natural gas hose to socket. Push sleeve back on socket (Figure B) and insert plug until sleeve snaps
forward, locking plug into socket. Be sure to leak test these connections prior to use.
Pipe nipple
Quick-disconnect
coupling Plug
Push sleeve back to attach
Sleeve
Socket
Natural gas supply
Natural gas supply Hose
Hose
Insert cover when hose is disconnected
DISCONNECTING YOUR GRILL FROM THE NATURAL GAS SOURCE
1. Turn natural gas supply valve “OFF”
2. To disconnect, push sleeve back and pull plug out of sleeve.
(Figure A)
(Figure B)
Supply valve
Supply valve
Pipe Fitting Flare Fitting
When attaching the quick disconnect to your natural gas supply line, use a pipe tting,
DO NOT use a are tting.