Brinkmann Southgate Heavy-Duty Natural Gas Grill User manual

Heavy-Duty Natural Gas Grill
Gril Résistant de Gaz Naturel
OWNER’S MANUAL / NOTICE D’UTILISATION
WARNING/AVERTISSEMENT
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE
IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL
TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.
UNE EXPLOSION DANGEREUSE RISQUE DE SE PRODUIRE SI CES
AVERTISSEMENTS ET INSTRUCTIONS SONT IGNORÉS. LIRE ET RESPECTER TOUS
LES AVERTISSEMENTS ET INSTRUCTIONS DE CETTE NOTICE POUR ÉVITER DES
BLESSURES GRAVES, VOIRE MORTELLES, OU DES DÉGÂTS MATÉRIELS.
ASSEMBLY AND OPERATING INSTRUCTIONS
INSTRUCTIONS D’ASSEMBLAGE ET D’UTILISATION
SAVE THIS MANUAL FOR FUTURE REFERENCE
CONSERVER CETTE NOTICE POUR RÉFÉRENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
AVIS À
L’INSTALLATEUR:
REMETTRE CETTE NOTICE AU
PROPRIÉTAIRE POUR QU’IL
PUISSE S’Y RÉFÉRER PLUS
TARD.
Southgate

1
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR
ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL
PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
DANGER
IMPORTANT SAFETY
WARNINGS
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your
fire department.
1. DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any
other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
• DO NOT store a spare LP gas cylinder under or near this appliance.
• Never fill the cylinder beyond 80% full.
• A fire causing death or serious injury may occur if the above is not followed exactly.
WARNING
DANGER

2
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Connecting Natural Gas and Hose to Grill . . . . . . . . . . . . . . . . . . . . . . . . . 4–5
Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7
Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lighting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9
Operating Grill and Helpful Hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–12
Proper Care and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–14
Transporting and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–15
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–17
Parts List and Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 18–29
Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
TABLE OF CONTENTS
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:
www.brinkmann.net
FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:
www.grillpartsonline.com

3
GENERAL WARNINGS
WARNING
• Never use liquid propane gas (LP) in a unit designed for natural gas.
• Never use charcoal briquets or lighter fluid in a gas grill.
• Leak test all connections before first use, even if grill was purchased fully assembled and after
each time the hose is connected to the natural gas supply.
• Never check for leaks using a match or open flame.
CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of
natural gas. Use caution and common sense when testing for leaks.
• Always keep gasoline, paint thinner, or other flammable liquids or combustible materials away
from your gas grill.
• DO NOT store flammable products: paper towels, rags, pot holders, etc. in tool drawer.
• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this
manual.
• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.
• DO NOT leave the grill unattended while in use.
• DO NOT allow the gas hose to come in contact with hot surfaces.
• DO NOT allow grease from drain hole to fall on hose.
• Keep any electrical supply cords away from water or heated surfaces.
• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local
authority to determine proper size and type.
• Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.
• For household use only. DO NOT use this grill for anything other than its intended purpose.
• DO NOT use while under the influence of drugs or alcohol.
• Grill is hot when in use. To avoid burns:
• DO NOT attempt to move the grill.
• Lock the wheels so the unit does not accidentally move.
• Wear protective gloves or oven mitts.
• DO NOT touch any hot grill surfaces.
• DO NOT wear loose clothing or allow hair to come in contact with grill.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS
MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.

4
WARNING
WARNING
• DO NOT use hard metal piping of any kind to connect this type of grill to a natural gas source.
Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is
an unsafe practice. Movement of the grill can cause breakage of metal pipe.
• The appliance and its individual shut off valve must be disconnected from the gas supply
piping system during any pressure testing of that system at test pressures in excess of
1/2 psi (3.5 kPa).
• The appliance must be isolated from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas supply piping system at test
pressure equal to or less than 1/2 psi (3.5 kPa).
• This grill is designed for natural gas use at 7 inch water column supply pressure. Verify supply
pressure with your local gas company. Not for use with LP gas.
• Connections to gas source must be performed by a certified plumber.
INSTALLATION INFORMATION:
The installation of this appliance must be in accordance with:
All applicable local codes, or in the absence of local codes, either:
• National Fuel Gas Code,
• ANSI Z223.1 1988 or latest edition (USA)
• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)
• Propane Installation Code: CAN/CGA B149.2 (Canada)
• Only ANSI Z21.54 approved hoses should be used with this grill.
To check your local codes, see your local LP gas dealer or natural gas company.
• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage,
shed or breezeway.
• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to
prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill
be situated at least 10 feet (3.1 m) from buildings. Not adhering to these clearances will prevent
proper ventilation and may increase the risk of a fire and/or property damage, which could also
result in personal injury.
• Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill, deck railings,
walls or other combustible material. DO NOT use grill under overhead unprotected combustible
construction.
• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

5
• Never use your grill without leak testing all gas connections and hoses. See the section on
“Leak Testing” in this manual for proper procedures.
• Visually inspect the hose assembly prior to each use for evidence of damage, excess wear or
deterioration. If found, replace the assembly before using your grill. Only the Brinkmann
supplied replacement should be used.
WARNING
CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE
1. Coat pipe nipple with gas resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto
pipe nipple that leads to natural gas supply (Figure A).
2. After grill is completely assembled, make sure natural gas supply valve is “OFF” and then connect
natural gas hose to socket. Push sleeve back on socket (Figure B) and insert plug until sleeve snaps
forward, locking plug into socket. Be sure to leak test these connections prior to use.
Pipe nipple
Quick-disconnect
coupling Plug
Push sleeve back to attach
Sleeve
Socket
Natural gas supply
Natural gas supply Hose
Hose
Insert cover when hose is disconnected
DISCONNECTING YOUR GRILL FROM THE NATURAL GAS SOURCE
1. Turn natural gas supply valve “OFF”
2. To disconnect, push sleeve back and pull plug out of sleeve.
(Figure A)
(Figure B)
Supply valve
Supply valve

6
LEAK TESTING:
To prevent fire or explosion hazard:
• DO NOT smoke or permit ignition sources in the area while conducting a leak test.
• Perform test OUTDOORS only in a well ventilated area.
• Never perform a leak test with a match or open flame.
• Never perform a leak test while the grill is in use or while grill is still hot.
WHEN TO PERFORM A LEAK TEST:
• After assembling your grill and before lighting for the first time, even if purchased fully assembled.
• Every time the gas hose is connected to the natural gas supply or if any of the gas components
are replaced.
• Any time your grill has been moved.
• At least once per year or if your grill has not been used for more than 60 days.
CHECKING FOR LEAKS:
1. Create a mixture of 50% water and 50% liquid dishwashing soap.
2. Open the lid.
3. Ensure all control knobs are set to the "OFF" position.
4. Ensure gas hose is tightly connected to gas
source.
5. Turn on the fuel supply on at the source.
6. Apply the soap water mixture to the following:
Quick-disconnect coupling
Plug and hose connection
The full length of gas supply hose
Gas supply hose connection to side
burner valve assembly.
Side burner valve stem cap.
Gas supply connection to gas
manifold.
F
E
D
C
B
A
WARNING
Watch For Bubbles
DANGER
A
B
C
D
E
F

7
WARNING
7. Check each place listed (A -F) for growing bubbles which indicates a leak.
8. Turn OFF gas supply at natural gas supply.
9. Turn on control knobs to release gas pressure in hose.
10. Turn control knobs to OFF position.
11. Tighten any leaking connections.
12. Repeat soapy water test until no leaks are detected. DO NOT use the grill if leaks cannot be stopped.
Contact a qualified gas appliance repair service.
13. Turn OFF gas supply at natural gas supply until you are ready to use your grill.
14. Wash off soapy residue with cold water and towel dry.
15. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.
CAUTION: DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance
repair service.
Note: The leak test must be performed in an area that has adequate lighting in order to see if
bubbles are developing.
PRE-START CHECK LIST:
Property damage, bodily harm, severe burns, and death could result from failure to follow these
safety steps. These steps should be performed after the grill has been assembled, stored, moved,
cleaned, or repaired. DO NOT operate this grill until you have read and understand ALL of the
warnings and instructions in this manual.
•Ensure that the grill is properly assembled.
•Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. Hose
should be at least 3 inches from hot surfaces.
•Leak check all gas connections and hose. See section on "Leak Testing".
•Ensure that all electrical supply cords are properly grounded and are kept away from water and hot
surfaces.
•Position your grill on level ground in a well ventilated location, a safe distance from combustible
materials and buildings.
•Properly place the empty grease tray under the grease drain hole in the bottom of the
grill to catch grease during use.
Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip
any of the warnings and instructions contained in the preceding sections of this manual.
WARNING

8
LIGHTING INSTRUCTIONS:
Follow the instructions exactly.
1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside
the grill. An explosion could occur if grill lid is down.
2. Check that all burner control knobs and the natural gas supply are turned to the OFF position.
3. Turn on the natural gas supply.
4. DO NOT stand with head, body, or arms over the grill when lighting.
LIGHTING THE MAIN BURNERS:
1. Open lid before lighting burner.
2. Make sure all control knobs are in the "OFF" position.
3. Push and turn the Ignition Burner to HIGH.
4. Press electronic igniter and hold for 3-5 seconds to light burner.
5. If ignition does NOT occur in 5 seconds, turn control knob to OFF,
wait 5 minutes to allow gas to dissipate and repeat lighting
procedure.
6. To light other burners, push and turn control knobs to HIGH in
sequence from right to left. Follow Step 5.
7. Refer to owner’s manual for match lighting procedure.
8. To turn off, turn control knob clockwise until it locks in OFF position.
Note: If burner does not light or flame is too low, you may have spider or other insect blockage in
burner, or the flow limiting device has been activated. See "Burner Assembly/Maintenance"
under Proper Care and Maintenance.
MATCH LIGHTING THE MAIN BURNERS:
1. Open lid before lighting.
2. Turn the burner control knobs to OFF.
3. Place a paper match in the end of the matchlighter. Strike the match
and place through lighting hole in the right hand side of the grill to
approximately 1/2" (2 to 3 cm) from the burner.
4. Turn on the FAR LEFT burner control knob to the HIGH position. The
burner should light within 5 seconds.
5. If the burner does not light, turn the control knob to OFF and wait 5
minutes for gas to evacuate the grill. Repeat steps 1 through 5 until
the burner ignites.
6. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the
HIGH position.
7. If the burner does not light within the first few attempts of match lighting, there is a problem with the
gas supply. Turn off the gas at the burner and natural gas supply. DO NOT attempt to operate the grill
until the problem is found and corrected. See “Trouble Shooting” section of this manual.
WARNING
Lighting Hole
Matchlighter

9
LIGHTING THE SIDE BURNER:
1. Open lid before lighting side burner.
2. Make sure control knob is in the "OFF" position.
3. Push and turn side burner control knob to HIGH.
4. Press the electronic igniter and hold for 3-5 seconds to light
burner.
5. If ignition does NOT occur in 5 seconds, turn control knob
to OFF, wait 5 minutes to allow gas to dissipate
and repeat lighting procedure.
6. To turn off, turn control knob clockwise until it locks in OFF
position.
Note: If burner does not light or flame is too low, you
may have spider or other insect blockage in
burner, or the flow limiting device has been
activated. See "Burner Assembly/Maintenance"
under Proper Care and Maintenance, or "Regulator
Resetting Procedure" under Connecting LP
Cylinder and Hose/Regulator to Grill.
MATCH LIGHTING THE SIDE BURNER:
1. Open the lid to the side burner before lighting.
2. Turn the burner control knob to "OFF".
3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the burner.
4. Turn the side burner control knob to the "HIGH" position. The burner should light within 5 seconds.
5. If the burner does not light, turn the control knob to "OFF" and wait 5 minutes for gas to dissipate and
repeat lighting procedure.
6. If the burner does not light within the first few attempts of match lighting, there is a problem with the
gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the
problem is found and corrected. See "Trouble Shooting" section of this manual.
TURNING OFF THE GRILL:
1. Turn OFF the natural gas supply.
2. Turn all burner control knobs to the "OFF" position.
Note: Turn off the natural gas supply first to prevent gas from
being left in the system under pressure.
CAUTION !
• The natural gas supply should always be in the off, or closed position when the grill is not in use.
Note: Observe flame height when lit: Flame
should be a Blue/Yellow color between
1"–2" when burner is on "HIGH".