Brinkmann Gourmet Charcoal User manual

®
SMOKER & GRILL
OWNER’S MANUAL
ASSEMBLY AND OPERATING INSTRUCTIONS
®
S-80 CHARCOAL SMOKER & GRILL
WARNING
READ AND FOLLOW ALL
WARNINGS AND INSTRUCTIONS
IN THIS MANUAL TO
AVOID PERSONAL INJURY OR
PROPERTY DAMAGE.
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 1

IMPORTANT SAFETY WARNINGS
WE WANT YOU TO ASSEMBLE AND USE YOUR SMOKER AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL
IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR SMOKER.
WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR SMOKER.
1
WARNING
• Only use this smoker on a hard, level, noncombustible, stable surface (concrete, ground, etc.). Never use on wooden or
other surfaces that could burn.
• Always use a drip pan/ash guard under smoker to protect surface from heat damage and/or discoloration and to catch
ashes, embers and drippings. Place a thin layer of water in drip pan/ash guard to help extinguish falling ashes and
embers. A drip pan/ash guard is designed for use with a smoker for easy clean up of drippings that can cause
discoloration of surface and to catch falling ashes and embers.
• Proper clearance of 10 feet between the smoker and combustible material (bushes, trees, wooden decks, fences,
buildings, etc.) or construction should be maintained at all times when smoker is in use. Do not place smoker under a
roof overhang or other enclosed area.
• For household use only. Do not use this smoker for other than its intended purpose.
• For outdoor use only. Do not operate smoker indoors or in an enclosed area.
• Do not leave smoker unattended when in use.
• Do not move smoker when water pan contains hot liquids.
• Water pan should always be used when smoking. Do not allow liquid in water pan to completely evaporate. Check water
pan every 2 hours and add water if level is low (a sizzling sound may indicate a need for water). Follow instructions in
“Adding Water During Cooking” section of this manual.
• Always keep water in water pan even after food is removed from smoker. Water will evaporate and grease in water pan
can catch on fire.
• Use extreme caution when adding charcoal/wood. Follow instructions in “Adding Charcoal/Wood During Cooking” section
of this manual.
• Never move smoker when it is in use.
• Do not store or use smoker near gasoline or other flammable liquids, gases or where flammable vapors may be present.
• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you
choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read instructions on
the charcoal lighting fluid and charcoal prior to use.
• When using charcoal lighting fluid, allow charcoal to burn until covered with a light ash (approximately 20 minutes) prior
to closing door and placing dome lid on smoker. This will allow charcoal lighting fluid to burn off. Failure to do this could
trap fumes from charcoal lighting fluid in smoker and may result in a flash-fire or explosion when door is opened or dome
lid is removed.
• Do not use self-starting charcoal. Use only high grade plain charcoal or charcoal/wood mixture.
• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products will cause an
explosion possibly leading to severe bodily injury.
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 2

2
WARNING
• Never add charcoal lighting fluid to hot or even warm coals.
• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen replace dome lid
to suffocate the flame. Do not use water to extinguish grease fires.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the dome lid,
keep hands, face and body safe from hot steam and flame flare-ups. Remove the dome lid by tilting it toward you to allow
heat and steam to escape away from your face.
• Use caution when assembling and operating your smoker to avoid scrapes or cuts from sharp edges of metal parts.
• Check support brackets to make sure they are secure and notches are upright before each use.
• Place smoker in an area where children and pets cannot come into contact with unit. Close supervision is necessary when
smoker is in use.
• Use caution when lifting or moving smoker to prevent strains and back injuries.
• In windy weather, place smoker in an outdoor area that is protected from the wind.
• Do not wear loose clothing or allow hair to hang freely while using smoker.
• Use caution when reaching into or under smoker. Always wear oven mitts or gloves to protect your hands from burns.
Avoid touching hot surfaces.
• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire
extinguisher.
• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended
and may lead to personal injury or property damage.
• Never leave coals and ashes in smoker unattended.
• Before smoker can be left unattended, remaining coals and ashes must be removed from smoker. Use caution to protect
yourself and property. Place remaining coals and ashes in a noncombustible metal container and completely saturate with
water. Allow coals and water to remain in metal container 24 hours prior to disposing.
• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
• With a garden hose, completely wet the surface beneath and around smoker to extinguish any ashes, coals or embers
which may have fallen during the cooking or cleaning process.
• Store the smoker out of reach of children, indoors in a dry location when not in use.
• Do not attempt to service smoker other than normal maintenance as explained in “After-Use Safety and Proper Care &
Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.
• Properly dispose of all packaging material.
USE CAUTION AND COMMON SENSE WHEN USING YOUR SMOKER.
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL
COULD RESULT IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 3

ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE
ASSEMBLING OR OPERATING YOUR SMOKER.
FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717.
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.
3
Tools required to assemble your
Gourmet Charcoal Smoker and Grill:
• Flathead Screwdriver
• Pliers
PARTS LIST:
1 Dome Lid
1 Smoker Body
2152" Chrome Cooking Grills
1 Porcelain Water Pan
1 Base Pan
1 Charcoal Pan
1 Door
1 Door Hinge
3 Metal Brackets for Handles
6 Wooden Handle Halves
3 Upper Support Brackets (Single Clip)
3 Lower Support Brackets (V-Clip)
1 Heat Indicator
12 10-24 x s" Screws and Square Nuts
6 6-32 x 4" Screws and Nuts (for Door)
6 8-32 x w" Screws and Nuts (for Handles)
1 Recipe Booklet
Wood Chunk (sample)
10
9
8
7
6
5
4
3
1
2
4
9
1
3
9
12
9
7
5
6
8
11
10
10
13
12
2
13
11
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 4

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE
ASSEMBLING OR OPERATING YOUR SMOKER.
FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717.
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.
4
Tools required to assemble your
Cook’N Cajun S-80 Charcoal Smoker and Grill:
• Flathead Screwdriver
• Pliers
PARTS LIST:
1 Dome Lid
1 Smoker Body
2152" Chrome Cooking Grills
1 Porcelain Water Pan
1 Base Pan
1 Charcoal Pan
2 Knob Handles
1 Dome Lid Handle/Heat Indicator
3 Upper Support Brackets (Single Clip)
3 Lower Support Brackets (V-clip)
2w” Hex Head Screws and Nuts
6 10-24 x s" Screws and Square Nuts
1 Recipe Booklet
Wood Chunk (sample)
8
7
6
5
4
3
1
2
4
1
3
7
10
7
5
6
8
2
9
10
9
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 5

5
STEP 1:
Gourmet Handle Assembly & Installation
a. Attach wooden handle halves to metal brackets using 8-32 x w"
screws and nuts as illustrated. Attach two handle assemblies to side of
smoker body using 10-24 x s" screws and square nuts as illustrated.
OR
Cook’N Ca’jun Side Knob Handle Installation
a. Attach two knob handles to side of smoker body using 4-20 x w"
screws and nuts as illustrated
b. Attach the three lower support brackets (V-clips) to inside of smoker
body through the three 4" holes that are located about halfway down
the smoker body (lower level). Mount each bracket with notched side
facing up using 10-24 x s" screws and square nuts. Tighten screws
securely.
c. Attach the three upper support brackets (single clips) to inside of
smoker body through the three 4" holes located near the top edge.
Mount each bracket with notched side facing up using 10-24 x s"
screws and square nuts. Tighten screws securely.
NOTE: If assembling the Cook’N Cajun S-80 Charcoal Smoker,
proceed to Step 3.
STEP 2:
a. Attach hinge to inside of smoker body as illustrated. Use 6-32 x 4"
screws and nuts to attach hinge to smoker body.
NOTE: Attach the hinge so pin is facing out of smoker as illustrated.
Pin Facing Out
Upper support bracket
(Single clip) with notched
side facing up.
Smoke’N Grill Side
Handle Installation
Cook’N Ca’jun Side
Knob Handle Installation
Lower support bracket
(V-clip) with notched
side facing up.
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 6

6
STEP 3:
a. Place charcoal pan inside base pan.
STEP 4:
a. Place water pan inside smoker body on top of lower support brackets.
Position water pan so the rim is resting securely on notched out step
of all three support brackets. Place smoker body on base pan.
b. Place a cooking grill on the lower support brackets directly above
water pan.
c. Place a cooking grill on the upper support brackets so the outer rim is
resting securely on notched out step of all three support brackets.
STEP 5:
Gourmet Top Handle Installation
a. Attach the handle assembly on top of dome lid using 10-24 x s"
screws and square nuts.
b. Install heat indicator in dome lid by aligning tabs on heat indicator
with slots in the opening on the front of dome lid. Insert and turn
4revolution until the word "IDEAL" on the heat indicator is at the top
of the dial.
OR
Cook’N Ca’jun Dome Lid Handle/Heat Indicator Installation
c. Attach dome lid handle/heat indicator on top of dome using hex
shaped pal nut as illustrated.
d. Place dome lid on upper support brackets of smoker body.
NOTE: The dome lid is not designed to fit snugly in the smoker body.The
gap between dome lid and smoker body allows proper air draft.
YOUR GOURMET OR COOK’N CAJUN S-80 SMOKER IS NOW
COMPLETELY ASSEMBLED.
NOTE: Before first use and after cleaning, apply a light coat of vegetable
oil or vegetable cooking spray to the interior surface of the dome
lid, smoker body, cooking grills and water pan. This simple
process will help reduce interior rusting. DO NOT apply oil to the
charcoal pan.
READALLSAFETYWARNINGSANDOPERATINGINSTRUCTIONS
PRIORTOUSINGYOURSMOKER.
BRINKMANN
DALLAS,TX 75244
BRINKMANN
DALLAS,TX 75244
OR
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 7

OPERATING INSTRUCTIONS
PLACE THE SMOKER OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE
AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER
SURFACES THAT COULD BURN. PLACE THE SMOKER AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT
SMOKE FROM ENTERING YOUR HOUSE. IN WINDY WEATHER, PLACE THE SMOKER IN AN OUTDOOR AREA THAT
IS PROTECTED FROM THE WIND.
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE OPERATING YOUR SMOKER.
7
CAUTION: Before each use, check handles and support brackets to
make sure they are securely fastened.
1. Remove dome lid and smoker body from base pan.
2. Always use high quality charcoal. If using a Charcoal Chimney Starter,
follow all manufacturer’s warnings and instructions regarding the use
of their product. Carefully place 10-15 pounds of hot coals in the
charcoal pan. Proceed to Step 5.
If using charcoal lighting fluid, follow all manufacturer’s warnings and
instructions regarding the use of their product. Use charcoal lighting
fluid approved for lighting charcoal ONLY. Do not use gasoline,
kerosene or alcohol for lighting charcoal. Place 10-15 pounds of high
quality charcoal in charcoal pan.
3. Saturate charcoal with lighting fluid and wait 2 to 3 minutes for fluid to
soak in. Store charcoal lighting fluid safely away from smoker.
4. Carefully light the charcoal and allow to burn until covered with a light
ash (approximately 20 minutes) prior to placing dome lid and smoker
body on base pan. This will allow charcoal lighting fluid to burn off.
WARNING: Failure to do this could trap fumes from charcoal lighting
fluid in smoker and may result in a flash-fire or explosion
when door is opened or dome lid is removed.
5. Refer to “Flavoring Wood” section of this manual for the
recommended amount of flavoring wood. Use long cooking tongs to
carefully place flavoring wood on top of hot charcoal.
NOTE: Depending on the weather, a full pan of charcoal will burn for
5-6 hours.
6. Place empty water pan inside smoker body on the lower support
brackets. Position water pan so rim is resting securely on notched out
step of all three support brackets.
7. Place the smoker body on base pan, making sure the water pan is
still in place.
8. Carefully, fill water pan with warm water or marinade to 1" below the
rim. A full pan holds 4 quarts of water and will last for approximately
2-3 hours. Do not overfill or allow water to overflow from water pan.
9. Place a cooking grill on the lower support brackets directly above the
water pan.
10. Place food on the cooking grill in a single layer with space between
each piece. This will allow smoke and moist heat to circulate evenly
around all pieces.
Smoking
1"
OR
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 8

11. Place the other cooking grill on the upper support brackets. Make sure
the rim is resting securely on notched out step of all three support
brackets. Place food on the cooking grill.
12. Allow food to cook. After 2-3 hours of cooking, check water level and
add water if level is low. Follow instructions in the “Adding Water
During Cooking” section of this manual.
13. Always use a meat thermometer to ensure food is fully cooked before
removing from smoker.
14. After cooking, allow smoker to cool completely then follow
instructions in the “After-Use Safety and Proper Care & Maintenance”
sections of this manual.
8
POULTRY
LAMB
BEEF WELL
PORK
VEAL
HAM
BEEF MED.
BEEF RARE
COOKED HAM
200
180
160
140
120
85
80
77
70
60
Grilling & Searing
1. Remove dome lid and smoker body from base pan.
2. Always use high quality charcoal. If using a Charcoal Chimney Starter,
follow all manufacturer’s warnings and instructions regarding the use
of their product. Carefully place 5-6 pounds of hot coals in the
charcoal pan. Proceed to Step 5.
If using charcoal lighting fluid, follow all manufacturer’s warnings and
instructions regarding the use of their product. Use charcoal lighting
fluid approved for lighting charcoal ONLY. Do not use gasoline,
kerosene or alcohol for lighting charcoal. Place 5-6 pounds of high
quality charcoal in charcoal pan.
3. Saturate charcoal with lighting fluid and wait 2 to 3 minutes for fluid
to soak in. Store charcoal lighting fluid safely away from smoker.
4. Carefully light the charcoal and allow to burn until covered with a light
ash (approximately 20 minutes) prior to placing dome lid on base pan.
This will allow charcoal lighting fluid to burn off.
WARNING: Failure to do this could trap fumes from charcoal lighting
fluid in grill and may result in a flash-fire or explosion when
dome lid is removed.
5. Place a cooking grill on the base pan.
6. Place food on the cooking grill in a single layer with space between
each piece.
7. For best results, the dome lid should be placed on base pan when
grilling food.
8. Always use a meat thermometer to ensure food is fully cooked before
removing from smoker.
9. After cooking, allow grill to cool completely then follow instructions in
the “After-Use Safety and Proper Care & Maintenance” sections of this
manual.
WARNING: When grilling, drippings from meat may cause flame flare-
up. Use extreme caution when removing the dome lid. Lift
dome lid by tilting it toward you to allow heat and flame to
escape away from your face. If flame flare-ups occur,
replace the dome lid to smother flame. Do not use water to
extinguish a grease fire.
OR
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 9

9
Additional flavoring wood should not have to be added during the cooking
process, however, it may be necessary when cooking very large pieces of
meat. Follow the instructions and cautions below to avoid injury while
adding wood and/or charcoal.
Additional charcoal may be required to maintain or increase cooking
temperature.
NOTE: Dry wood burns hotter than charcoal so you may want to
increase the ratio of wood to charcoal to increase the cooking
temperature. Hardwood such as oak, hickory, mesquite, fruit and
nut wood are an excellent fuel because of their burning rate.
When using wood as fuel, make sure the wood is seasoned and
dry. DO NOT use resinous wood such as pine as it will produce
an unpleasant taste.
1. Remove dome lid by tilting it toward you to allow heat and steam to
escape away from your face. Use caution since flames can flare-up
when fresh air suddenly comes in contact with fire.
2. Wearing oven mitts, remove food from cooking grills, then smoker
body from base pan.
WARNING: The water in water pan will be extremely HOT. When lifting
smoker body from base pan, use extreme caution and make
sure the water pan is securely in place on the three lower
support brackets. Keep legs and feet out from under the
smoker body to avoid being scalded by hot liquids spilling
from water pan. Be extremely careful not to tilt or jar smoker
so hot water does not spill out of water pan.
3. Set the smoker body with the water pan aside on a hard, level, non-
combustible surface.
4. Stand back a safe distance and use long cooking tongs to lightly brush
off ashes on hot coals. Use tongs to add charcoal and/or wood, being
careful not to stir-up ashes and sparks.
Adding Charcoal/Wood
During Cooking
To obtain your favorite smoke flavor, experiment by using chunks, sticks
or chips of flavor producing wood such as hickory, pecan, apple, cherry,
or mesquite. Most fruit or nut tree wood may be used for smoke flavoring.
Do not use resinous woods such as pine as it will produce an unpleasant
taste.
Wood chunks or sticks 3" to 4" long and 2" to 1" thick work best. Unless
the wood is still green, soak the wood in water for 20 minutes or wrap
each piece in foil and tear several small holes in the foil to produce more
smoke and prevent the wood from burning too quickly. A lot of wood is
not required to obtain a good smoke flavor. A recommended amount is
3-4 wood chunks or sticks. Experiment by using more wood for stronger
smoke flavor or less wood for milder smoke flavor.
Flavoring Wood
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 10

10
1"
WARNING: Never add charcoal lighting fluid to hot or even warm coals!
5. Replace smoker body with the water pan on base pan.
WARNING: The water in water pan will be extremely HOT. When lifting
smoker body from ground, use extreme caution and make
sure the water pan is securely in place on the three lower
support brackets. Keep legs and feet out from under the
smoker body to avoid being scalded by hot liquids spilling
from water pan. Be extremely careful not to tilt or jar smoker
so hot water does not spill out of water pan.
6. Replace food on cooking grills then place the dome lid on smoker body.
Check the water level in water pan if the complete cooking process
takes longer than 2-3 hours. A low water level can be detected by
listening for the sound of water sizzling. Water can be added to the
water pan through the top of smoker or side door (for Gourmet unit
only). Use caution and follow instructions carefully.
OPTION 1: ADDING WATER THROUGH TOP OF SMOKER
1. Lift the dome lid off the smoker body by tilting the dome lid toward you
to allow heat and steam to escape away from your face. Use caution
since flames can flare-up when fresh air suddenly comes in contact
with fire. Inspect the water level in pan.
2. If water level is low, add water to water pan. If food is on top cooking
grill only, water may be added to the water pan by moving food aside
on cooking grill and pouring water down through the cooking grill. Fill
water pan to 1" below the rim. Pour slowly to avoid splashing or over
filling.
If using both cooking grills, wear oven mitts to remove food and the
top cooking grill. Move food aside on the lower cooking grill and pour
water into water pan through the lower cooking grill. Pour slowly to
avoid splashing or over filling.
3. Set the top cooking grill on the upper support brackets and place food
back on the cooking grill.
4. Place the dome lid on smoker body.
OPTION 2: ADDING WATER THROUGH THE SIDE DOOR
(FOR GOURMET UNIT ONLY)
1. Stand back and carefully open side door. Use caution since flames can
flare-up when fresh air suddenly comes in contact with fire. Inspect the
water level in pan.
2. If water level is low, add water to water pan. Stand back and carefully
add water using a funnel or a container with a spout. Fill water pan to
1" below the rim. Pour slowly to avoid splashing or over filling.
3. Close side door and allow food to continue cooking.
Adding Water
During Cooking
Adding Charcoal/Wood
During Cooking
(Continued)
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 11

11
AFTER-USE SAFETY
• Variation in flavor can be achieved by adding wine, soft drinks,
herbs, spices, bits of citrus peel, fruit juice, onion or marinades to
the water pan.
• Brush poultry and naturally lean meats with cooking oil, butter or
margarine before cooking.
• Meat should be completely thawed before cooking.
• When cooking more than one piece of meat, the cooking time is
determined by the largest single piece being cooked.
• The meat bastes itself while cooking in the smoker. No basting or
turning is necessary after the meat is placed on the grill. For added
variety, barbecue sauce or marinade may be applied on meat before
placing on grill.
• There is very little difference in temperature and cooking time
between top and bottom grill levels. When cooking different types or
cuts of meat at the same time, place the meat that requires the least
cooking time on the top cooking grill so that it may be easily
removed first. If only one cooking grill is required, use the upper
grill level for best results
.• During the smoking process, avoid the temptation to lift dome lid to
check food. Lifting the dome lid allows heat to escape, making
additional cooking time necessary.
• Always use a meat thermometer to determine the proper degree of
doneness. Many variables (outside cooking temperature, amount of
charcoal, the number of times the dome lid is removed, proximity of
food to heat source, etc.) will affect actual cooking times. When
using a meat thermometer, place probe midway into the thickest
part of the meat, making sure that it does not touch any fat or bone.
Allow five minutes for the thermometer to properly regulate
temperature.
WARNING
• Always allow smoker and all components to cool completely before handling.
• Never leave coals and ashes in smoker unattended.
• Before grill can be left unattended, remaining coals and ashes must be removed from smoker. Use caution to protect
yourself and property. Place remaining coals and ashes in a noncombustible metal container and completely saturate with
water. Allow coals and water to remain in metal container 24 hours prior to disposing.
• With a garden hose, completely wet surface beneath and around the smoker to extinguish any ashes, coals or embers
which may have fallen during the cooking or cleaning process.
• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
• Cover and store smoker in a protected area, out of reach of children.
Cooking Tips
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 12

Proper Care &
Maintenance
• Wash cooking grills, water and charcoal pans with hot, soapy water,
rinse well and dry. Lightly coat cooking grills with vegetable oil or
vegetable cooking spray.
• Clean inside and outside of smoker by wiping off with a damp cloth.
After cleaning, apply a light coat of vegetable oil or vegetable cooking
spray to the interior surface of the dome lid, smoker body, cooking
grills and water pan. This simple process will help reduce interior
rusting. DO NOT apply oil to the charcoal pan.
NOTE: Smoke will accumulate and leave a residue in the dome lid of
your smoker that may drip onto food during cooking. To minimize
accumulation of residue, wipe off dome lid after each use.
• If rust appears on the exterior surface of your smoker, clean and buff
the affected area with steel wool or fine grit emery cloth. Touch-up with
a good high-temperature resistant paint.
• Never apply paint to the interior surface. Rust spots on the interior
surface can be buffed, cleaned, then lightly coated with vegetable oil or
vegetable cooking spray to minimize rusting.
• Always keep your smoker covered when not in use to protect against
excessive rusting. The Smoke’N Grill cover may be ordered directly
from Brinkmann by calling 1-800-468-5252.
12
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 13

Deluxe Charcoal
Starter
The Brinkmann
Deluxe Charcoal
Starter is the fastest
and healthiest way to
light charcoal without using
lighter fluid. Just place
crumpled newspaper under the
charcoal starter, fill with charcoal and light. You’ll
have hot, glowing coals in about 15 minutes with
no unpleasant fumes to affect the flavor of your
food. Our unique design allows you to pour the
hot coals from the top or simply slide the grate
out and lift to release hot coals through the
bottom of starter into your smoker or grill.
Model 812-4080-0
13
The Art of Smoke Cooking
Cookbook
Contains 40 exciting yet simple recipes
using the delicious technique of smoke
cooking. Beautifully photographed full-
color, sixty-six page hardback cookbook
presents old favorites as well as new
recipes such as smoked meatballs &
spaghetti, smoked pizza, smoked tomato
soup and smoked peach cobbler.
Model 812-3327-0
Smoker Basket & Meatloaf Basket
These accessories are a must for the serious gourmet chef. The unique basket
weave prevents food from falling through the cooking grill while allowing
smoke, steam and heat to flow through into the food. The Smoker Basket is
great for fish, shrimp, vegetables and appetizers. Also provides a convenient
method for lifting larger
cuts of meat in and out
of the smoker. The
Meatloaf Basket provides
a convenient way to
smoke-cook a delicious
meatloaf.
Smoker Basket
Model 812-3333-0
Meatloaf Basket
Model 400-0073-0
Rib Rack
Chrome-plated rack can greatly increase the
cooking capacity of your smoker. Holds ribs,
chicken halves, potatoes and corn vertically to
triple cooking capacity. Allows smoke, steam
and heat to penetrate food evenly.
Model 812-3310-0
Commercial-Quality Meat Thermometer
An essential tool when cooking all types of meat. Get perfectly smoked
roasts, briskets and turkeys without cutting into the meat.
Commercial-quality thermostat features an easy-to-read
2w" dial with a 52" stem. Features Fahrenheit and
Centigrade readings and National
Livestock and Meat Board
recommended temperatures. Also
features the newly recommended 170°F internal
temperature for fresh pork. Stainless steel construction
and dishwasher safe.
Model 812-4100-0
ACCESSORIES
Hickory & Mesquite Smoking Wood
Select hickory or mesquite wood chunks
greatly enhance the flavor of meat and
vegetables when smoking or grilling. Can also
be used as a fuel instead of charcoal.
Packaged in a 10 lb. bag, these chunks work
great with either charcoal, electric or
LP gas smokers.
Model 812-3450-0 (Hickory)
Model 812-3440-0 (Mesquite)
POULTRY
LAMB
BEEF WELL
PORK
VEAL
HAM
BEEF MED.
BEEF RARE
COOKED HAM
200
180
160
140
120
85
80
77
70
60
LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE
SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252.
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 14

Stainless Steel Wood Chip
Smoking Box
Rugged stainless
steel smoking box
allows wood chips to
burn longer for richer smoke
flavor and provides easy cleanup
of ashes. Ideal for charcoal, electric, gas
smokers and grills.
812-3311-0
Drip Pan/Ash Guard
The drip pan/ash guard catches
falling embers, ashes and
drippings when placed
under your smoker or grill.
Rust resistant and sized to fit all
Brinkmann and Cook’N Ca’jun vertical smokers.
Model 812-3309-0
Smoke’N Spice Seasoning
These custom blended spices are a delicious
marinade seasoning for smoke cooking and
grilling. Contains no MSG. Available in red and
white meat varieties in a money-saving 2-pack.
Model 812-3322-0/Twin Pack (Red & White)
Model 812-3324-0/Red Meat
Model 812-3325-0/White Meat
The Ultimate 5-Piece
BBQ Tool Set
You’ll be the envy of your fellow
outdoor chefs with this ultimate
BBQ tool set. It’s sleek ergonomic
design combined with durable,
heavy-gauge stainless steel
construction is truly impressive.
Extra-wide, polished utensils provide
precise handling and control when
flipping, basting and turning your food
on the grill. Beautifully crafted, smooth
rosewood handles are oval-shaped to fit
comfortably in your hand and are extra-long to keep your hands
safely away from the fire. The five-piece set includes tongs,
spatula, fork, basting brush, and a grill brush. Includes leather
hanging straps for convenient storage.
Model 812-5045-0
LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE
SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252.
ACCESSORIES
Smoke’N Jacket Vertical
Smoker Cover
This durable, weather-resistant
vinyl cover protects your
smoker from the elements all
year long. Designed to fit
Brinkmann and Cook’N Ca’jun
double-grill vertical smokers.
Black.
Model 812-3321-0
R
14
Chicken and Turkey Racks
These chromed steel racks hold chicken, cornish hen, duck or
turkey upright and are ideal for smoking or oven roasting poultry.
The rack allows the meat to cook from the inside as well as from the
outside. This speeds up cooking time, seals in
flavorful juices and promotes even browning of skin.
It’s a lower fat way to cook poultry because excess
fat drips off the meat. When oven roasting, place
poultry on rack in a shallow pan of water to
steam baste to tender perfection. When
smoking, simply place poultry on rack atop
the grill. Makes carving easier, too.
Chicken Racks (set of 2)
Model 885-9015-0
Turkey Rack
Model 885-9025-0
Cook’N Cajun Cookbook
Ultimate smoked turkey, smoked glazed
ham, and sweet spare ribs are just three
of the many appetizing recipes that are
inside this color, 192-page smoke
cookbook. Included are guidelines for
using smoker, helpful cooking tips and
cooking time charts for charcoal, gas and
electric smokers.
Model 812-3326-0
Multi-Purpose Spatula
If you could have only one BBQ tool, this
multi-purpose spatula is it! Aside from
being a great spatula, it features a serrated
edge for cutting, a bottle opener, and special
grooved edges for cleaning grills. Made of heavy-gauge
stainless steel to last for years. Beautiful rosewood handles
are slotted and riveted for maximum strength and durability.
Includes leather hanging straps for convenient storage.
812-5047-0
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 15

140-7041-0
10/02
ONE YEAR LIMITED WARRANTY
For one year from date of purchase, The Brinkmann Corporation warrants the Gourmet or S-80 Charcoal Smoker against
defects due to workmanship or materials to the original purchaser. The Brinkmann Corporation’s obligations under this
warranty are limited to the following guidelines:
• This warranty does not cover smokers that have been altered or damaged due to: normal wear, rust, abuse, improper
maintenance, improper use, disassembly of parts and/or attempted repair by anyone other than an authorized employee of
The Brinkmann Corporation.
• This warranty does not cover surface scratches or heat damage to the finish, which is considered normal wear.
• The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.
• This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.
The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your
sales receipt or invoice. To obtain repair or replacement of your Gourmet or S-80 Charcoal Smoker under the terms of this
warranty, please call Customer Service Department at 1-800-527-0717 for a Return Authorization Number and further
instructions. A receipt or proof of purchase will be required. A Return Authorization Number must be clearly marked on the
outside of the box. The Brinkmann Corporation will not be responsible for any smokers forwarded to us without a Return
Authorization Number.
EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY.
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN
DURATION TO ONE YEAR FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE
GOURMET OR S-80 CHARCOAL SMOKER TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED.
CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN
THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY
GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
©2002 The Brinkmann Corporation
Dallas, Texas 75244
www.brinkmanncorp.com
INSTR-Gourmet Charcoal/CKN CJN 11/25/02 3:26 PM Page 16