Broil King D3-1 User manual

B100691-4-0606 Page 1
Deluxe "D" Gas Grill
Owner’s Manual
D3-1 and D4-1 Models
Optional Accessories Shown
A

Page 2 B100691-4-0606
IMPORTANT
This manual should be read thoroughly by the person installing the grill and all persons who
will use and maintain the grill. The installer should be sure the manual is left in the possession
of the user. The user should retain this manual for future reference when using or cleaning
the grill and to properly identify any repair parts that may be required.
WARNING
Reference this manual for proper installation and maintenance instructions. Improper instal-
lation, adjustment, alteration, service or maintenance can cause personal injury or property
damage. For assistance or additional information consult a qualified installer, service agency
or the gas supplier.
CAUTION: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open the grill lid.
4. If odor continues, immediately call your gas supplier or fire
department.
5. Do not touch electrical switches.
CAUTION: FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the
unpacking, assembly and installation.
WARNING
Broilmaster® Gas Grills must ONLY use propane cylinders equipped with an Overfill Protec-
tion Device (OPD). Use only a reputable propane dealer when exchanging or filling cylinders.
An overfilled or improperly filled propane cylinder can be dangerous.

B100691-4-0606 Page 3
Congratulations!
Welcome to the beauty, durability, and prestige of a Deluxe Gas Grill
by Broilmaster®. With award-winning excellence built into every
feature and durability that surpasses other Deluxe gas grills, Broilmas-
ter has manufactured the ultimate gas grill for discriminating outdoor
chefs for over 30 years.
At Broilmaster, we continually strive to enhance the performance and
quality of our products for your grilling enjoyment. Every effort will
be made to ensure that Broilmaster continues to be your choice as the
Deluxe grill of the future.
Whether you are at the lake or in the privacy of your own backyard,
the Broilmaster® Deluxe Gas Grill performs far beyond the ordinary
and is designed to provide your family with years of outdoor cooking
pleasure.
Thank You!
Broilmaster® is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone [phone]

Page 4 B100691-4-0606
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
Your Broilmaster® Deluxe Gas Grill is identified by model number, serial number, and gas type.
This information is provided on a product identification label located on the grill’s control panel.
For your convenience, complete this section for future reference when contacting your dealer.
Hardware Package ..............................................................................................................................5
Parts Diagram ......................................................................................................................................6
List ........................................................................................................................................................7
Grill Assembly ............................................................................................................................. 8-12
Propane Gas Grills ...................................................................................................................... 13-15
Gas Conversion .................................................................................................................................16
Gas Valve ..........................................................................................................................................17
Natural Gas Grills .............................................................................................................................18
Operation- Propane & Natural Grills ................................................................................................19
Operation ...........................................................................................................................................20
Maintenance .........................................................................................................................................21
Troubleshooting ..................................................................................................................................22
Warranty ........................................................................................................................................ 23-24
Congratulations!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire
manual before assembling your Deluxe Broilmaster® gas grill.
TABLE OF CONTENTS

B100691-4-0606 Page 5
Hardware Package

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PARTS DIAGRAM
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact
Broilmaster Customer Service at 800-851-3153 • WWW.broilmaster.com. To ensure prompt and accurate service, please
provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part
Number, and Quantity of parts needed.

B100691-4-0606 Page 7
DELUXE "D" SERIES PARTS LIST
Index Part Description D3BL-1 D4BL-1
1 Grill Body Top (with Heat Indicator, Hinge and Bridge Pins) B100453 B073286
1 Grill Body Top (casting only) B100456 B076621
2 Heat Indicator (stainless) B076625 B076625
3 Lid Handle B070486 B070486
4 Foam Grip B073097 B073097
5 Retract-A-Rack (chrome) B100594 B060757
6 Cooking Grid (set of 3) DPP11 DPP12
6 Cooking Grid (single) B100468 B100497
7 Briquette Bag B058122 B058122
8 Briquette Rack B063066 B067449
9 Burner Assembly DPP101 DPP102
10 Radiation Shield (Heat & Wind Deflector) DPP6SS DPP6SS
11 Bridge Pin B057805 B057805
12 Hinge Pin B057804 B057804
13 Collector Box B100446 B100446
14 Collector Box Spacer B069743 B069743
15 Ignitor Grounding Lug B069747 B069747
16 Ignitor Ground Wire B072684 B072684
17 Hose & LPG Regulator B069756 B069756
18 Valve Knob - Black B070084 B070084
19 Control Panel Shield B100730 B100731
20 Control Panel Assembly (with label) B100753 B100754
20 Control Panel Label (not shown) B072686 B072197
21 Shelf Pin B073963 B073963
22 Valve - LPG B076790 B076790
22 Valve - NAT B076789 B076789
23 Electronic Ignitor B072218 B072218
24 Grill Body Bottom (with Hinge and Bridge Pins) B100460 B073287
24 Grill Body Bottom (casting only) B100463 B076622
25 Manifold - LPG (includes orifice) B069002 B069002
25 Manifold - NAT (includes orifice) B069003 B069003
26 Manifold Mounting Plate B100517 B100517
27 Orifice - LPG (#55 drill) B056649 B056649
27 Orifice - NAT (#48 drill) B056647 B056647
28 Hardware Package - LPG (not shown) B100854 B100854
28 Hardware Package - NAT (not shown) B100855 B100855

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Grill Assembly
Recommended Tools
These items are recommended for the assembly of your
grill:
• Phillips screwdriver
• Adjustable wrench set
• Socket set
• Soapy water solution (to test for leaks)
• Liquid soap (for foam grip)
Grill Mountings
Assemble your base option before assembling your Broil-
master® grill head.
Refer to the Broilmaster® Cart, Base, and Post instructions
provided with each accessory for assembly, installation,
and mounting procedures.
Before You Begin
All Broilmaster grills require some assembly and
installation. Follow all instructions unless noted to apply
only to other specific models.
If you purchased an accessory with your Broilmaster,
follow the instructions provided with the accessory for
assembly and installation. If an instruction refers to a step
that is not required for your grill model, please continue
to the next step.
Each step of the installation is illustrated. In each
illustration parts are identified with “Key” numbers.
Key numbers appear in parenthesis after a part name is
mentioned for the first time in the instructions and are
labeled on the illustrations. You can reference each part
by its key number on the Parts List if you need help in
identifying a part.
Compare the parts found in the shipping container to the
parts list provided. If any parts are missing contact your
Broilmaster® dealer before beginning assembly.
CAUTION: FOR YOUR SAFETY
Parts may have sharp edges. Wear leather work gloves
and handle parts carefully during the unpacking, as-
sembly and installation.

B100691-4-0606 Page 9
27
26
25
24
Nut
Ignitor Assembly
Slide the collector box spacer (26) and nut (provided
on assembly) onto the collector box shaft and tighten.
Figure 1.
Note: Peel protective film from control panel label before
installing ignitor.
GRILL ASSEMBLY
Installing the Ignitor
Caution: Do not cut or damage ignitor wire.
Carefully thread the end of the ignitor wire through the
center hole in the grill bottom. Slide the ground lug (25)
over the ignitor wire and fasten with nut provided.
Attach one end of the ground wire (24) to the terminal on
the rear of the electronic ignitor. Attach the remaining end
to the ground lug. Figures 1 and 2.
Attach ignitor wire to the spark terminal on the rear of the
electronic ignitor.
Figure 1
25
Figure 2

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15
AIR
SHUTTER
GRILL ASSEMBLY
Radiation Shield
Place the radiation shield (10) in the grill bottom (22).
Figure 3.
Installing the Burner
Insert the burner assembly (9) into the grill bottom (22) with
the venturi tubes facing the front of the grill. Figure 4.
The gas jets from the control valve will be inside the ends
of the venturi tubes when properly installed. Attach venturi
to manifold mounting bracket (15) with 2-8 x 3/4 Phillips
screws. Figure 5.
Figure 5
Figure 3
9
22
Figure 4
27 10
22