Broilermaster PSCB-1 User manual

B101784-4-0712 Page 1
Keep This Owner’sManual FOr FuTure reFerence.
EmpirE Comfort SyStEmS, inC • 918 frEEburg AvE. • bEllEvillE, il 62220
vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE bEEn inCludEd in
thiS CArton bEforE bEginning inStAllAtion.
CAution: uSE CAution whEn hAndling pArtS, AS thEy mAy ContAin ShArp EdgES.
work glovES ArE rECommEndEd to prEvEnt injury.
MODEL
PSCB-1
insTallaTiOn insTrucTiOns
rEmovE protECtivE CoAting And vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE
bEEn inCludEd bEforE bEginning ASSEmbly.
toolS rEquirEd: phillipS SCrEw drivEr, ElECtriC or bAttEry opErAtEd SCrEwdrivEr or drill, And
7/16” opEn wrEnCh

B101784-4-0712Page 2
thiS gAS ACCESSory iS dESignEd for outdoor uSE only
IMPORTANT:
This manual should be read thoroughly by the person installing the grill mounting and all persons who will
use and maintain the grill mounting. The installer should be sure the manual is left in the possession of the
user. The user should retain this manual for future reference when using or cleaning the grill mounting and to
properly identify any repair parts that may be required.
WARNING:
Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment,
alteration, service or maintenance can cause personal injury or property damage. For assistance or additional
information consult a qualied installer, service agency or the gas supplier.
CAUTION:
Thegrillanditsindividualshutoffvalvemustbedisconnectedfromthegassupplypipingsystemduringanypressure
testing of that system at test pressures in excess of 1/2 PSIG.
CAUTION:
Thegrillmustbeisolatedfromthegassupplypipingsystembyclosingitsindividualmanualshutoffvalveduringany
pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking,
assembly and the installation.
WARNING:
Do not supply LP gas to a grill designed for natural gas nor natural gas to a grill designed for LP gas.
NOTICE:
Assemble grill mount before assembling grill.

B101784-4-0712 Page 3
Grill Location
Broilmaster®Gas Grills are designed for outdoor use
ONLY.
These mounting accessories are designed for use with
Broilmaster® gas grills and must not be used with any
other grill or for any other purpose.
Never install or operate your grill in any building, ga-
rage,orotherenclosedarea.To do so mayresult in the
possibility of re, property damage, or personal injury.
For your safety, the grill should not be installed or
operated under any combustible materials, such as
carports, covered porches, awnings, or overhangs. To
do so may result in the possibility of re, property dam-
age, or personal injury.
Never install or use your grill in or on any recreational
vehicle or boat. To do so may result in the possibility of
re, property damage, or personal injury.
CAution: thE inStAllAtion And opErAtion of thiS
grill At ClEArAnCES lESS thAn SpECifiEd bElow mAy lEAd
to thE poSSibility of firE, propErty dAmAgE, or pErSonAl
injury.
A minimum clearance of eighteen (18”) inches is re-
quired from the back and sixteen (16”) inches from the
sides of the grill to any combustible material.
Examples of combustible materials are patio furniture,
fences, or the wall of your home.
Thearea surroundingthe grill shouldbe clearto ensure
proper ventilation. Do not obstruct the ow of com-
bustion and ventilation air in any way. The ventilation
openings on the propane cylinder enclosure must also
remain free and clear of debris.
wArning: do not inStAll or opErAtE A gAS grill
whErE gASolinE or othEr flAmmAblE mAtEriAlS ArE uSEd
or StorEd. fAilurE to Comply with thiS wArning Could
rESult in ExploSion or firE CAuSing propErty dAmAgE or
pErSonAl injury.
iMpOrTanT inFOrMaTiOn
gas Types
Never use liquid propane gas with a grill designed for
naturalgas, ornatural gaswith agrill designedforliquid
propane gas. The type of gas required for your grill is
dened on its product identication label. Questions
regarding different types of gases should be directed
to your gas supplier.
Cleaning
Stainless steel surfaces may be cleaned with a spray-
on stainless steel cleaner available at most hardware
stores.
Important: Donotuseharshorabrasivecleaners! Your
cart has a highly polished surface and may be easily
scratched.
Periodic Inspection and
Maintenance
Periodicinspectionsandmaintenanceareessential. All
Broilmaster®Gas Grill products or mechanical devices
eventually begin to wear due to environment, contami-
nants, corrosion or aging. Inspect all components at
least twice per year and replace any that show wear.
Ifanypartsaredamagedormissing,youmayorderparts
from your local Broilmaster®dealer. Please refer tothe
Parts Diagram and Parts List section of this manual for
more detailed information.

B101784-4-0712Page 4
All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, visit
www.broilmaster.com and click on the dealer locator. To ensure prompt and accurate service, please provide the following
information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.
CArt ExplodEd viEw & pArtS liSt
INDEX
NO. PART NO. DESCRIPTION
1 B101691 DOOR (INCLUDES #16)
2 B101690 BASE ASSEMBLY
3 B101772 LEFT PANEL
4 B101714 RIGHT PANEL
5 B101713 REAR PANEL
6 B101785 STIFFENER BRACKET (Qty 2)
7 B101771 STABILIZING BRACKET
8* B101709 HEAT SHIELD
9 B101752 IGNITOR HEAT SHIELD
Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the
exploded view on this page have been included before beginning this
installation.
Caution: Use caution when handling parts, as they may contain sharp edges.
Work gloves are recommended to prevent injury.
5
6
79
4
12
3
10
8
13
1
11
2
14/15
16
*
17
18
10 B060337 GREASE DRIP TRAY
11 B064791 TANK RETAINER BRACKET
12 B101761 MAGNET
13 B101786 HINGE ASSEMBLY
14 B063104 CASTER WITH BREAK (Qty 2)
15 B063103 CASTER WITHOUT BREAK (Qty 2)
16 B101762 DOOR HANDLE (INCLUDED WITH #1)
17 B101900 FLEX HOSE
18 B101831 COUPLING
INDEX
NO. PART NO. DESCRIPTION
* Q3X Grills: Remove knockout prior to assembly.

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CArt hArdwArE pACkAgE
Note: Hardware shown at actual size where possible.
1/4-20 HEX NUT
1/4 ID X 1/2 OD LOCK WASHER
PHILLIPS TRUSS HEAD SCREW 1/4-20 X 3/4
1/4-20 WING NUT
PHILLIPS SCREW 10-16 X 1/2 SELF DRILL
SNAP-IN GROMMET
PLASTIC SPACER
PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1-1/4
1/4 ID X 5/8 OD FLAT WASHER
Description Qty Supplied Part No.
Phillips Screw 10-16 x 1/2 Self Drill 4 R4059
Phillips Truss Head Screw 1/4-20 x 3/4 24 B072217
Phillips Truss Head Screw 1/4-20 x 1-1/4 5 B100113
1/4-20 Wing Nut 1 R1123
1/4 ID x 1/2 OD Lock Washer 23 B076333
1/4 ID x 5/8 OD Washer 4 B076332
1/4-20 Hex Nut 16 B076331
Snap-In Grommet 1 R882
Plastic Spacer 1 B101758

B101784-4-0712Page 6
Caution: Be careful when handling parts, as they may
contain sharpedges. Work glovesare recommended to prevent
injury. Remove protective plastic covering.
To hard mount the cart to a deck, start at Step 1. If not installing
directly to a deck, skip to Step 3.
1. Place the Base Assembly on the work surface with casters
facing up. Remove the four screws securing each caster and
retainfor possible futureuse.Repeat thisstepfor theremaining
three casters. See Figure 1.
Figure 1
2. Determine the location for the grill. Ensure proper
clearances to combustibles as recommended in the grill
head manual. Use three drywall or deck screws of at least
2-1/2 inches in length to fasten Base Assembly to deck. The
screws will protrude 3/4 inch into the deck. See Figure 2.
Note:It isalwaysrecommended touse longer screwsto secure
the cart base when possible.
Figure 2
3. Attach Left Panel to Rear Panel with two 1/4-20 x 3/4 screws,
two lock washers and two nuts. Do not tighten. See Figure 3.
4. Attach Right Panel to Rear Panel with two 1/4-20 x 3/4 screws
and two nuts. Do not tighten. See Figure 3.
Note: Once Left, Right and Rear Panels are assembled, they be-
come the “Cart Assembly.”
CArt ASSEmbly
Figure 3
5. Place Cart Assembly onto Base Assembly and secure with
six 1/4-20 x 3/4 screws and six lock washers (two per panel).
Do not tighten screws until all screws and lock washers are
properly inserted into the base. See Figure 4.
Figure 4
6. After tightening the Base Assembly screws, tighten the nuts
and screws from Steps 3 and 4.

B101784-4-0712 Page 7
7. Secure the Stabilizing Bracket to the Cart Assembly with
four 1/4-20 x 3/4 screws, four lock washers and four nuts. Do
not tighten. See Figure 5.
8. Foralignment purposes, placetwo 1/4-20x 3/4screws intothe
holes provided on the left side of the stabilizing bracket. See
Figure 5. These screws will be removed and reused in later
steps.
Figure 5
9. Secure Ignitor Heat Shield to the Stabilizing Bracket with
two 1/4-20 x 3/4 screws, two lock washers and two nuts. Push
snap-in grommet through the hole on the Ignitor Heat Shield.
See Figure 6.
Figure 6
10. Place Stiffener Brackets under the ledges of the Stabilizing
Bracket and Rear Panel. Ensure the holes line up and Secure
with four 1/4-20 x 3/4 screws, four lock washers and four nuts
each. See Figure 7.
FRONT
Figure 7
11. Use two 1/4-20 x 3/4 screws, two lock washers and two nuts
to further secure the Left and Right Panels to the Rear Panel.
See Figure 6.
Figure 8
12. Tighten all loose nuts and screws at this time.
Note: If necessary, align edges of cart panels and hold while
tightening.
13. Remove alignment screws placed in Step 8.
Note: This is REQUIRED.
CArt ASSEmbly

B101784-4-0712Page 8
14. Place plastic spacer on peg on cart base. See Figure 9.
15. PlaceDoor onpeg. Placepeg onHingeAssembly intothe hole
on the top left of the Door. Slide the tab on the HingeAssembly
intotheslot ontheStabilizingBracket.Replace screwsremoved
inStep 13.See Figure10.Before tighteningscrews, alignDoor
so that it moves freely.
16. Snap magnet into the hole provided in the Right Panel. See
Figure 9.
Figure 9
Figure 10
CArt ASSEmbly
17. Install grill head to cart using four 1/4-20 x 1 1/4 Bolts and Flat
Washers. See Figure 11.
Figure 11

B101784-4-0712 Page 9
CArt ASSEmbly
18. Continue grill head assembly as stated in the Owner’s Manual
that came with your grill head before continuing on to step 19.
19. Slide Heat Shield into Cart Assembly. The tabs on the Heat
Shield slide into the top rear louvers on the Rear Panel. Slide
Heat Shield over the knurl nut on the Left Panel. Swing Heat
Shield into place. See Figure 12.
20. Secure Heat Shield to the Stabilizing Bracket with
four 10-16 x 1/2 self drilling screws. See Figure 12.
KNURL NUT
Figure 12
Attention: The included ex hose and coupler MUST be used
with PSCB carts. Follow steps 21 to 22 to install.
21. Attach the included ex hose to valve on control panel.
22. Attach the included coupler and your regulator hose (LP) or
supply line (LP or NAT) to the ex hose. See Figure 13.
FLEX HOSE
COUPLING
REGULATOR HOSE (LP)
OR
SUPPLY LINE (LP OR NAT)
VALVE
Figure 13
23. Slide Grease Drip Tray into the slots on the underside
of the Heat Shield. See Figure 14.
Note: Grease Drip Tray must be emptied periodically.
Note: Grease Drip Trays are not required for Q3X Series grills.
However, they can be left in place as a backup tray.
Figure 14
24. Secure a 1/4-20 x 1-1/4 screw to the knurl nut in the Left Panel
side. Slide the Tank Retainer Bracket on the screw and secure
it with a lock washer and wing nut. See Figure 15.
Figure 15

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APPLIANCE SERVICE HISTORY
Date Dealer Name Service Technician Name Service Performed/Notes

B101784-4-0712 Page 11
APPLIANCE SERVICE HISTORY
Date Dealer Name Service Technician Name Service Performed/Notes

B101784-4-0712Page 12
reTain Owner’sManual FOr FuTure reFerence.
BROILMASTER®
A Division of Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Phone: [phone]
FAX: [phone]
Visit our web site at www.broilmaster.com