Brute 7800882 User manual

7105401
Rev. -
Model No. Description
7800882 BTPD22725
Operator’s Manual
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en fr
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Thank You for purchasing this quality-built Brute mower. We’re pleased that you placed your confidence in the
Brute brand. When operated and maintained according to the instructions in this manual, your Brute mower will
provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with the
machine and how to avoid them. This machine is designed and intended only for finish cutting of established
lawns and is not intended for any other purpose. It is important that you read and understand these instructions
thoroughly before attempting to start or operate this equipment. Save these original instructions for future ref-
erence.
Date of Purchase___________________________________________________________________________
Retailer___________________________________________________________________________________
Retailer’s Phone Number_____________________________________________________________________
Equipment
Model Number_______________________________________________________________________
Serial Number ______________________________________________________________________
Engine
Model_________________________Type______________________Code_______________________
Copyright © 2011, Briggs & Stratton Corporation
Milwaukee, WI, USA. All Rights Reserved.
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Table of Contents
Operator Safety ................................................................................................4
Features and Controls.....................................................................................8
Assembly ..........................................................................................................9
Operation ........................................................................................................10
Before Starting ...........................................................................................10
Starting the Mower.....................................................................................11
Propelling the Mower .................................................................................11
Stopping the Mower...................................................................................12
Handle Height Adjustment .........................................................................12
Cutting Height Adjustment .........................................................................12
Installing the Mulching Plate.......................................................................13
Mulching Operation....................................................................................13
Maintenance ...................................................................................................14
Maintenance Chart.....................................................................................14
Change Engine Oil .....................................................................................15
Service Air Filter.........................................................................................15
Check Safety Interlock System ..................................................................16
Clean Debris Off Mower.............................................................................16
Drive Control Adjustment ...........................................................................16
Storage Procedure.....................................................................................17
Troubleshooting.............................................................................................18
Warranties.......................................................................................................19
Slope Guide ....................................................................................................21
en
WARNING
Battery posts, terminals and related accessories contain
lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other repro-
ductive harm. Wash hands after handling.
WARNING
Engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals known to the
State of California to cause cancer or other reproductive
harm.
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WARNING
It is a violation of California Public Resource Code, Section
4442, to use or operate the engine on any forest-covered,
brush-covered, or grass-covered land unless the exhaust
system is equipped with a spark arrester, as defined in
Section 4442, maintained in effective working order.
Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or
dealer to obtain a spark arrester designed for the exhaust
system installed on this engine.
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WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects
that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in
serious injury or death to the operator or other persons. The owner of the machine must understand these
instructions and must allow only persons who understand these instructions to operate machine. Each
person operating the machine must be of sound mind and body and must not be under the influence of any
substance, which might impair vision, dexterity or judgment.
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
1. KEEP children out of the mowing area and under the
watchful care of a responsible adult other than the operator.
2. DO NOT allow children in yard when machine is operated
and turn machine OFF if anyone enters the area.
3. DO NOT allow pre-teenage children to operate machine.
4. ALLOW only responsible adults & teenagers with mature
judgment under close adult supervision to operate machine.
5. DO NOT pull mower backwards unless absolutely
necessary. LOOK and SEE behind and down for children,
pets and hazards before and while backing.
6. USE EXTRA CARE when approaching blind corners,
shrubs, trees, or other objects that may obscure vision.
SLOPE OPERATION
1. Slopes are a major factor related to slip and fall acci-
dents, which can result in severe injury. All slopes require
extra caution. If you feel uneasy on a slope, DO NOT mow
it.
2. Mow across slopes, never up-and-down. Exercise
extreme CAUTION when changing directions on slopes.
DO NOT mow steep slopes or other areas where stability or
traction is in doubt. Refer to the Slope Guide at the back of
this manual.
3. Use extra care with grass catchers or other attachments;
these affect the handling and the stability of the machine.
PREPARATION
1. Read, understand, and follow instructions and warnings
in this manual and on the mower, engine and attachments.
Know the controls and the proper use of the mower before
starting.
2. Only mature, responsible persons shall operate the
machine and only after proper instruction.
3. Data indicates that operators age 60 and above, are
involved in a large percentage of mower-related injuries.
These operators should evaluate their ability to operate the
mower safely enough to protect themselves and others from
serious injury.
4. Handle fuel with extra care. Fuels are flammable and
vapors are explosive. Use only an approved fuel container.
DO NOT remove fuel cap or add fuel with engine running.
PREPARATION
(Continued From Previous Column)
Add fuel outdoors only with engine stopped and cool. Clean
spilled fuel and oil from machine. DO NOT smoke.
5. Check the area to be mowed and remove all objects
such as toys, wire, rocks, limbs and other objects that could
cause injury if thrown by blade or interfere with mowing.
Also note the location of holes, stumps, and other possible
hazards.
6. Keep people and pets out of the mowing area.
Immediately, STOP Blade, Stop engine and Stop mower if
anyone enters the area.
7. Check shields, deflectors, switches, blade controls and
other safety devices frequently for proper operation and
location.
8. Make sure all safety decals are clearly legible. Replace if
damaged.
9. Protect yourself when mowing and wear safety glass-
es, long pants and substantial footwear. DO NOT mow
barefooted or with sandals.
10. Know how to STOP blade and engine quickly in
preparation for emergencies.
11. Use extra care when loading or unloading the machine
into a trailer or truck.
12. Check grass catcher components frequently for signs
of wear or deterioration and replace as needed to prevent
injury from thrown objects going through weak or torn spots.
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
1. Extinguish all cigarettes, cigars, pipes and other sources
of ignition.
2. Use only an approved fuel container.
3. DO NOT remove fuel cap or add fuel with the engine
running. Allow the engine to cool before refueling.
4. DO NOT refuel the machine indoors.
5. DO NOT store the machine or fuel container inside where
there is an open flame, spark or pilot light such as on a
water heater or other appliances.
6. DO NOT fill fuel containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place the contain-
ers on the ground away from the vehicle before filling.
Operator Safety
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SAFE HANDLING OF GASOLINE
(Continued From Previous Page)
7. Remove gas-powered equipment from the vehicle or
trailer and refuel it on the ground. If this is not possible,
then refuel equipment using a portable container, rather
than a gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in enclosed
vehicles or trailers.
9. Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. DO
NOT use a nozzle lock-open device
10. If fuel is spilled on clothing, change clothing immedi-
ately.
11. DO NOT overfill a fuel tank. Replace fuel cap and tight-
en securely.
OPERATION
1. DO NOT put hands or feet near or under rotating parts.
Keep clear of discharge area while engine is running.
2. STOP engine when crossing gravel drives, walks, or
roads, and under any conditions where thrown objects
might be a hazard.
3. Mow only in daylight or good artificial light.
4. DO NOT operate mower while under the influence of
alcohol or drugs.
5. After striking a foreign object or if mower vibrates
abnormally, STOP the engine, disconnect and secure spark
plug wire. Inspect the mower for any damage and repair the
damage before starting.
6. DO NOT mow near drop offs, ditches or embankments.
Operator could lose footing or balance.
7. STAY ALERT for holes and other hidden hazards. Tall
grass can hide obstacles. Keep away from ditches, wash-
outs, culverts, fences and protruding objects.
8. DO NOT mow on wet grass. Always be sure of your
footing. Keep a firm hold on the handle and walk, never run.
Slipping could cause injury.
9. ALWAYS stay behind handle when engine (motor) is
running.
10. DO NOT leave the machine with the engine running.
STOP BLADE and STOP ENGINE before leaving the
operators position for any reason.
11. Before cleaning, repairing or inspecting make cer-
tain engine, blade and all moving parts have STOPPED.
Disconnect and secure spark plug wire away from plug to
prevent accidental starting.
12. STOP engine and wait until the blade comes to com-
plete STOP before removing grass bag and/or clearing
grass.
13. DO NOT operate mower without the entire grass
catcher, rear guard, or other safety devices in place and
working. DO NOT point discharge at people, passing cars,
windows or doors.
OPERATION
(Continued From Previous Column)
14. DO NOT discharge material against a wall or
obstruction. Material may ricochet back towards the opera-
tor.
15. Slow down before turning.
16. Watch out for traffic when near or crossing roadways.
17. DO NOT operate engine in enclosed areas. Engine
exhaust gases contain carbon monoxide, a deadly poison.
18. Only use accessories approved by the manufacturer.
See manufacturer’s instructions for proper operation and
installation of accessories.
MAINTENANCE AND STORAGE
1. DO NOT store mower or fuel container inside where
fumes may reach an open flame, spark or pilot light such
as in a water heater, furnace, clothes dryer or other gas
appliance. Allow engine to cool before storing machine in
an enclosure. Store fuel container out of reach of children in
a well ventilated, unoccupied building.
2. Keep mower and engine free of grass, leaves or excess
grease to reduce fire hazard and engine overheating.
3. When draining fuel tank, drain fuel into an approved
container outdoors and away from open flame.
4. Keep all bolts, especially blade bolts, nuts and screws
properly tight. Check that all cotter pins are in proper
position.
5. Always provide adequate ventilation when running
engine. Engine exhaust gases contain carbon monoxide, a
deadly poison.
6. Service engine and make adjustments only when engine
is stopped. Removed spark plug wire from spark plug and
secure wire away from spark plug to prevent accidental
starting.
7. DO NOT change engine governor speed settings or
overspeed engine.
8. Check grass bag assembly frequently for wear or dete-
rioration to avoid thrown objects and exposure to moving
parts. Replace with new bag if loose seams or tears are evi-
dent. Replace slider or bag adapter if broken or cracked.
9. Mower blades are sharp and can cut. Wrap the blades
or wear heavy leather gloves and use CAUTION when han-
dling them.
10. DO NOT test for spark by grounding spark plug next to
spark plug hole; spark plug could ignite gas exiting engine.
11. Have machine serviced by an authorized dealer at least
once a year and have the dealer install any new safety
devices.
12. Use only factory authorized replacement parts or like
parts when making repairs.
Operator Safety
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Operator Safety
Safety and Operation Decals
Reading this manual and the safety instructions it con-
tains will provide the basic knowledge necessary to
operate this mower safely and effectively. However,
several safety and operation decals have also been
placed on the mower as a reminder of this important
information during operation.
The decals noted below are located on the mower.
The safety warnings and operation instructions they
contain should be carefully read, understood, and fol-
lowed. Not following these important warnings and
instructions can result in serious bodily injury or
death.
If any of these decals are lost or damaged, replace
them immediately. Contact your dealer for replacement
decals.
Safety Warnings
Part No. 7101908
Safety Warnings
Part No. 7101110
WARNING
7101908
Read operator’s manual.
Keep safety devices (guards, shields, switches,
etc.) in place and working.
Go across slopes, not up or down.
Remove objects that could be thrown by blade.
Do not mow when children or others are around.
Look down and behind before and while moving
backwards.
Wait at least 2 minutes before refueling.
AVOID SERIOUS INJURY OR DEATH
Amputation and thrown objects hazard
• Keep hands and feet away from deck.
• Do not operate mower unless discharge
chute or entire grass catcher is in its proper
place.
7101110
OPC (Blade Control)
Part No. 7029782
Keep Hands and Feet Away
Part No. 7013010
KEEP HANDS and FEET AWAY
7013010
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Operator Safety
Explanation of Safety Decals
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Explanation of Operation Decals
A
A. OPC (Blade Control)
• Squeeze blade control to start and run engine and
blade.
• Release blade control to stop engine and blade.
KEEP HANDS and FEET AWAY
7013010
WARNING
7101908
Read operator’s manual.
Keep safety devices (guards, shields, switches,
etc.) in place and working.
Go across slopes, not up or down.
Remove objects that could be thrown by blade.
Do not mow when children or others are around.
Look down and behind before and while moving
backwards.
Wait at least 2 minutes before refueling.
AVOID SERIOUS INJURY OR DEATH
Amputation and thrown objects hazard
• Keep hands and feet away from deck.
• Do not operate mower unless discharge
chute or entire grass catcher is in its proper
place.
7101110
A C
B
A. WARNING: Avoid Serious Injury or Death
Read the operator’s manual before attempting
to operate the mower.
Mow across slopes, not up or down.
To avoid injury to others, do not mow when
others, especially children, are around.
To reduce the potential for fire, wait at least 2
minutes before refueling.
B. DANGER: Amputation and Thrown Object Hazard.
To avoid serious injury or death, keep hands
and feet away from the mower deck at all times
during operation.
To avoid injury from thrown objects, do not
operate the mower unless all mulching, dis-
charge, or bagging components are in their
proper place.
C. DANGER: Keep Hands and Feet Away.
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IMPORTANT
The figures and illustrations in this manual are provided
for reference only and may differ from your specific model.
Contact your dealer if you have questions.
A. Cutting Height Adjust Lever (4)
B. Discharge Deflector
C. Fuel Filler Cap
D. Starter Rope Handle
E. Blade Control
F. Drive Control
G. Oil Fill Cap and Dipstick
C
B
E
F
G
A
D
Features and Controls
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Unpack the Mower
1. Cut all four corners of the box from top to bottom.
2. Remove all packing materials from the mower.
3. Locate and identify the items included with the
mower:
 •Mulchingplate
 •Operator’smanual
Raise the Handle Assembly
1. Loosen, but do not remove, the knobs (A, Figure
1) on both sides of the upper handle.
2. Unfold the upper handle so that it is aligned with
the lower handle, and tighten the upper knobs.
3. Raise the lower handle (B). Make sure the lower
handle is between the locking tabs (A, Figure 2).
Tighten the lower knobs (B).
Figure 1: Raising the handle assembly
A
B
Figure 2: Locking tabs
B
A
Set Up the Starter Rope Handle
1. Squeeze the blade control (A, Figure 3) against
the handle.
2. Pull the starter rope handle (B) out of the engine to
the rope guide (C). Hook the starter rope into the
rope guide (it might be a tight fit).
Figure 3: Starter rope handle
A
C
B
Assembly
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Before Starting
1. Check the guards, deflectors, grass bag, and cov-
ers to make sure all are in place and securely tight-
ened.
2. Check the blade control (A, Figure 4) and drive
control (B) to insure they work freely.
Figure 4: Mower controls
A
B
3. Check the cutting height. Adjust to the desired
height. Refer to the section entitled ‘Cutting Height
Adjustment’.
4. Check the engine oil:
 •Makesurethemowerisonalevelsurface.
 •Cleantheoilfillareaofanydebris.
 •Removethedipstick(A, Figure 5) and wipe with
a clean cloth.
 •Insertandtightenthedipstick.
 •Removethedipstickandchecktheoillevel.It
should be at the top of the full indicator (B) on the
dipstick.
 •Iflow,addoilslowlyintotheengineoilfill.Refer
to the section entitled ‘Oil Recommendations’. Do
not overfill. After adding oil, wait one minute and
recheck the oil level.
 •Replaceandtightenthedipstick.
Figure 5: Oil and fuel fill
A
B
C
D
IMPORTANT Mower is shipped without oil in
engine. Failure to add oil before starting will result
in engine damage.
5. Add fuel to the tank:
 •Makesurethemowerisoutside,wherefumes
can safely dissipate.
 •Removethefuelfillcap(C, Figure 5).
 •Fillthetankwithfuel.Refertothesectionentitled
‘Fuel Recommendations’. To allow for expansion
of the fuel, do not fill above the bottom of the filler
neck (D).
 •Reinstallthefuelfillcap.
6. Clean the exterior surfaces of the cutting deck and
engine of any accumulation of spilled fuel, dirt,
grass, oil, etc. Keep the engine air intake screen
and cooling fins clear at all times.
Oil Recommendations
We recommend the use of Briggs & Stratton Warranty
Certified oils for best performance. Other high-quality
detergent oils are acceptable if classified for service
SF, SG, SH, SJ or higher. Do not use special additives.
Outdoor temperatures determine the proper oil viscos-
ity for the engine. Use the chart to select the best vis-
cosity for the outdoor temperature range expected.
* Below 40°F (4°C) the use of SAE 30 will result in
hard starting.
** Above 80°F (27°C) the use of 10W-30 may cause
increased oil consumption. Check oil level more
frequently.
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Fuel Recommendations
Fuel must meet these requirements:
•Clean,fresh,unleadedgasolinewith
•Aminimumof87octane/87AKI(90RON).
•Gasolinewithupto10%ethanol(gasahol)orupto
15%MTBE(methyltertiarybutylether)isacceptable.
•CAUTION: DO NOT use unapproved gasoline, such
as E85. Do not mix oil in gasoline or modify the engine
to run on alternative fuels. This will damage the engine
components and void the engine warranty.
The engine on this equipment is certified to operate on
gasoline. The emissions control system for this engine
is EM (Engine Modifications).
High Altitude
At altitudes over 5,000 feet (1524 meters), a minimum
85 octane/85 AKI (89 RON) gasoline is acceptable.
To remain emissions compliant, high altitude adjust-
ment is required. Operation without this adjustment will
cause decreased performance, increased fuel con-
sumption, and increased emissions.
Operation of the engine at altitudes below 2,500 feet
(762 meters) with the high altitude kit is not recom-
mended.
Starting the Mower
The engine on this mower is equipped with a
ReadyStart®system, which features a temperature-
controlled automatic choke. It does not have a manual
choke or a primer.
1. Make sure the drive lever is in the disengaged
position. Refer to the section entitled ‘Propelling
the Mower’.
2. Squeeze and hold the blade control (A, Figure 6)
against the handle.
3. Pull the rope start handle (B) to start the engine.
4. To stop the engine (and blade), release the blade
control.
5. After the engine starts, allow a brief warm-up until
the engine runs smooth before beginning mower
operation.
Figure 6: Starting the mower
B
A
Propelling the Mower
1. Start the engine.
2. Push the drive lever (A, Figure 7) completely for-
ward. When the drive lever clicks, release the drive
lever. The drive system is now engaged.
3. To disengage the drive system and stop the
engine, completely release the blade control (B).
4. To disengage only the drive system, release the
blade control approximately two inches (5 cm).
The drive system will disengage but the engine will
continue to run.
NOTE: When the drive system is disengaged on a new
unit, it is possible for the front wheels to rotate if lifted
off the ground. This is normal and will stop after one or
two hours of operation.
Figure 7: Propelling the mower
A
B
WARNING
For safe operation, the drive system must immediately
disengage when the blade control is released. If the drive
system does not disengage correctly, do not operate the
mower until the drive system is adjusted or repaired by an
authorized dealer.
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Stopping the Mower
1. Stop forward motion of the mower by releasing the
blade control approximately two inches (5 cm).
2. Stop the engine and blade by completely releasing
the blade control.
Handle Height Adjustment
WARNING
DO NOT attempt any maintenance, adjustments or service
with engine and blade running. STOP engine and blade.
Remove starter insert. Disconnect spark plug wire and
secure away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for all com-
ponents to cool.
!!
For greater operator comfort, the height of the mower
handle can be adjusted.
1. Remove the knobs (A, Figure 8) and bolts from
the right and left handle brackets (B).
2. To raise the handle, mount the lower handle (C) in
the high position (D).
3. To lower the handle, mount the lower handle in the
low position (E).
4. Attach the lower handle to the handle brackets with
the bolts and knobs removed in Step 1.
Figure 8: Adjusting the handle height
B
D
C
A
E
Cutting Height Adjustment
WARNING
DO NOT attempt any maintenance, adjustments or service
with engine and blade running. STOP engine and blade.
Remove starter insert. Disconnect spark plug wire and
secure away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for all com-
ponents to cool.
!!
Pull the cutting height adjust lever (A, Figure 9)
outward, and move to the desired cutting height.
The highest cutting position is Notch 7, and the
lowest cutting position is Notch 1 (Figure 10).
Make sure each adjust lever is in the same posi-
tion so that the mower will cut level.
Figure 9: Adjusting cutting height
A
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3.75in
10,16cm
1.25in
3,18cm
Figure 10: Cutting height settings (approximate)
Installing the Mulching Plate
WARNING
DO NOT attempt any maintenance, adjustments or service
with engine and blade running. STOP engine and blade.
Remove starter insert. Disconnect spark plug wire and
secure away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for all com-
ponents to cool.
!!
1. Raise the discharge deflector (A, Figure 11).
2. Align the mulching plate (B) with the side dis-
charge opening. Make sure that the two alignment
bumps (C) are inside the opening.
3. Mount the tab (D) on the top of the mulching plate
to the inside of the mower housing.
4. Mount the tab (E) on the bottom of the mulching
plate to the inside of the mower housing.
5. Lower the discharge deflector.
NOTE: On some models, the mulching plate is
installed at the factory. To convert from a mulcher to a
side discharge, simply remove the mulching plate.
Figure 11: Installing the mulching plate
A
DB
E
C
Mulching Operation
For best mulching results, cut up to a maximum of 1/3
of grass length and recycle ONLY when grass is dry.
1. Make sure the discharge deflector and grass bag
are removed, and the mulching plug is installed.
2. Set the cutting height adjust lever in the highest
cutting position (Notch 7).
3. Proceed mowing slowly. Gradually lower the cut-
ting height to obtain the best combination of cut-
ting and mulching performance. Cutting too much
grass in one pass, or cutting wet heavy grass may
cause clumping or plugging of the mower deck.
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Maintenance
WARNING
DO NOT attempt any maintenance, adjustments or service
with engine and blade running. STOP engine and blade.
Remove the starter insert. Disconnect spark plug wire and
secure away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for all com-
ponents to cool. Wear heavy leather gloves when handling
or working around cutting blades. Blades are extremely
sharp and can cause severe injury.
!!
Maintenance Chart
MOWER
Every 8 Hours or Daily
Check safety interlock system
Clean debris off mower
Every 25 Hours or Annually *
Check mower for loose hardware
See Dealer Annually to
Lubricate mower
Check mower blade **
Check mower blade stopping time
Check drive belt
Clean battery and cables
* Whichever comes first
**Check blade more often in regions with sandy soils
or high dust conditions.
* Whichever comes first
**Clean more often in dusty conditions or when
airborne debris is present.
ENGINE
First 5 Hours
Change engine oil
Every 8 Hours or Daily
Check engine oil level
Every 25 Hours or Annually *
Clean engine air filter and pre-cleaner (if equipped)
**
Every 50 Hours or Annually *
Change engine oil
Replace oil filter (if equipped)
Annually
Replace air filter
Replace pre-cleaner (if equipped)
See Dealer Annually to
Inspect muffler and spark arrester (if equipped)
Replace spark plug
Replace fuel filter (if equipped)
Clean engine air cooling system
Emissions Control
Maintenance, replacement, or repair of the emissions
control devices and systems may be performed by any
non-road engine repair establishment or individual.
However, to obtain “no charge” emissions control ser-
vice, the work must be performed by a factory autho-
rized dealer. See the Emissions Warranty.
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Maintenance
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Change Engine Oil
WARNING
DO NOT attempt any maintenance, adjustments or service
with engine and blade running. STOP engine and blade.
Remove starter insert. Disconnect spark plug wire and
secure away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for all com-
ponents to cool.
!!
1. Drain the fuel tank completely.
2. Remove the dipstick (A, Figure 12), then turn the
mower on its side. Allow the oil to drain from the oil
fill tube into an appropriate container. Dispose of
used oil properly.
3. Place the mower upright, then fill the engine with
engine oil to the ‘full’ mark on the dipstick. Refer
to the section entitled ‘Oil Recommendations’. Do
not overfill.
Figure 12: Draining the engine oil
A
Service Air Filter
WARNING
Never start or run the engine with the air cleaner assembly
(if equipped) or the air filter (if equipped) removed.
!!
NOTE: Do not use pressurized air or solvents to clean
the filter. Pressurized air can damage the filter and sol-
vents will dissolve the filter.
1. Loosen the fastener (A, Figure 13) that holds the
cover (B).
2. Open the cover and remove the pre-cleaner (C)
and the filter (D).
3. To loosen debris, gently tap the filter on a hard sur-
face. If the filter is excessively dirty, replace with a
new filter.
4. Wash the pre-cleaner in liquid detergent and
water. Then allow it to thoroughly air dry. Do not oil
the pre-cleaner.
5. Assemble the dry pre-cleaner to the filter with the
lip (E) of the pre-cleaner on the bottom of the filter
pleats.
6. Install the filter.
7. Install the cover tabs (F) into the slots (G).
8. Close the cover and secure with the fastener.
Figure 13: Air filter and pre-cleaner
A
B
E
DG
C
F
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Maintenance
Check Safety Interlock System
1. Start the mower.
2. Release the blade control. The engine must stop
within 3 seconds.
If the engine does not stop within 3 seconds, do not
use the mower. Bring the mower to an authorized
dealer for service.
Clean Debris Off Mower
WARNING
DO NOT attempt any maintenance, adjustments or service
with engine and blade running. STOP engine and blade.
Remove starter insert. Disconnect spark plug wire and
secure away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for all com-
ponents to cool. Wear heavy leather gloves when handling
or working around cutting blades. Blades are extremely
sharp and can cause severe injury.
!!
1. Clean dirt and debris from the top of the mower
deck.
2. Clean any debris buildup on or around the engine,
etc.
While cleaning, check components for wear or dam-
age. Replace worn or damaged components immedi-
ately.
Drive Control Adjustment
WARNING
DO NOT attempt any maintenance, adjustments or service
with engine and blade running. STOP engine and blade.
Remove starter insert. Disconnect spark plug wire and
secure away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for all com-
ponents to cool.
!!
If the drive system does not engage and disengage
correctly, check the handle for correct assembly. Make
sure that all parts are in good condition, not broken or
bent, and that all fasteners are tight.
Worn parts and cable stretch will change the perfor-
mance of the drive system. When you mow in high or
thick grass or on hills, the drive system can slip. If the
drive system is slipping, adjust as follows or take the
mower to an authorized dealer.
1. If the drive system is slipping, turn the cable
adjuster (A, Figure 14) one turn in the direction
shown. Test the drive system and check for slip-
page.
2. If the drive system still slips, turn the cable adjuster
one more turn to shorten the cable. Again, test the
drive system.
3. Repeat the adjustment and test until the drive sys-
tem does not slip.
4. Before you begin to mow, make sure the drive sys-
tem will correctly disengage and that the mower
will stop. If the drive system will not disengage,
take the mower to an authorized dealer before you
operate the mower.
Figure 14: Adjusting the drive cable
A
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17
Maintenance
en
Storage Procedure
WARNING
DO NOT attempt any maintenance, adjustments or service
with engine and blade running. STOP engine and blade.
Remove starter insert. Disconnect spark plug wire and
secure away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for all com-
ponents to cool. Wear heavy leather gloves when handling
or working around cutting blades. Blades are extremely
sharp and can cause severe injury.
!!
Prepare the mower for “end of season” storage as fol-
lows:
1. Disconnect the spark plug wire and secure away
from the spark plug.
2. Drain the fuel tank and let the engine run until all
fuel is out of the carburetor.
NOTE: If using a fuel stabilizer, there is no need to
drain the fuel tank. Refer to the section entitled ‘Fuel
System’.
3. Use a brush or compressed air to remove loose
debris, then use a damp cloth to wipe down the
unit.
4. Tilt the mower up on its rear wheels and inspect
the underside of the deck. (Do not tilt the mower
with the spark plug or carburetor down.) Scrape
away stubborn accumulation of grass with a putty
knife and/or wire brush.
5. Lubricate all exposed metal with a light coating of
oil to prevent corrosion.
6. Carefully fold the handles, flexing the control
cables to prevent cable damage.
7. Store the mower in a shed or other dry area, pro-
tected from weather.
Fuel System
Fuel can become stale when stored over 30 days.
Stale fuel causes acid and gum deposits to form in the
fuel system or on essential carburetor parts. To keep
fuel fresh, use Briggs & Stratton FRESH START®fuel
stabilizer, available as a liquid additive or a drip con-
centrate cartridge.
There is no need to drain gasoline from the engine
if a fuel stabilizer is added according to instructions.
Run the engine for 2 minutes to circulate the stabilizer
throughout the fuel system. The engine and fuel can
then be stored up to 24 months.
If gasoline in the engine has not been treated with a
fuel stabilizer, it must be drained into an approved con-
tainer. Run the engine until it stops from lack of fuel.
The use of a fuel stabilizer in the storage container is
recommended to maintain freshness.
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Troubleshooting
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION
Engine Will Not Start 1. Fuel tank empty. 1. Fill fuel tank with fresh fuel.
2. Spark plug wire disconnected. 2. Place spark plug wire onto spark plug.
3. Wiring harness disconnected. 3. Connect wiring harness.
Engine Stalls or Loses
Power After Running
1. Blade control is released or is not being held
securely against drive control.
1. Blade control should be held securely against
drive control at all times during operation.
2. Fuel tank empty. 2. Fill with fuel to proper level.
3. Engine pre-cleaner and/or air cleaner dirty. 3. Clean or replace precleaner and/or air clean-
er.
4. Spark plug fouled or gap set improperly. 4. Service spark plug.
5. Water, debris or stale fuel in fuel system. 5. Drain and clean fuel system.
Excessive Vibration 1. Damaged, out of balance or bent mower
blade.
1. Contact authorized dealer.
2. Loose blade components. 2. Contact authorized dealer.
3. Loose or missing air lift (if equipped). 3. Contact authorized dealer.
4. Lumpy or frayed belt. 4. Contact authorized dealer.
Mower Will Not Move/
Loss Of Traction
1. Build-up of debris on or around drive
components.
1. Clean debris.
2. Transmission cable adjustment required. 2. Adjust transmission cable.
3. Drive belt requires replacement. 3. Contact authorized dealer.
4. Damaged transmission. 4. Contact authorized dealer.
Cutting Grass
Improperly
1. Cutting height too low or high. 1. Adjust cutting height.
2. Forward speed too fast. 2. Adjust to a slower speed.
3. Cutting blade dull or damaged. 3. Contact authorized dealer.
Poor Grass Discharge 1. Forward speed too fast. 1. Adjust to a slower speed.
2. Grass is wet. 2. Mow when grass is dry.
3. Excessively worn or damaged blade. 3. Contact authorized dealer.
4. Build up of grass clippings and debris under
deck.
4. Clean deck.
5. Improper blade installed on deck. 5. Contact authorized dealer.
6. Blade installed improperly on deck. 6. Contact authorized dealer.
Oil Leaking 1. Loose dipstick. 1. Make sure dipstick/oil filler cap is securely in
place.
2. Loose drain plug. 2. Check and tighten drain plug.
3. Oil level is overfilled. 3. Drain excess oil.
4. Damaged oil seals. 4. Contact authorized dealer.
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19
Warranties
en
BRIGGS & STRATTON POWER PRODUCTS GROUP, L.L.C. OWNER WARRANTY POLICY
LIMITED WARRANTY
Briggs & Stratton Power Products Group, LLC will repair and/or replace, free of charge, any part(s) of the equipment that is
defective in material or workmanship or both. Briggs & Stratton Corporation will repair and/or replace, free of charge, any
part(s) of the Briggs and Stratton engine* (if equipped) that is defective in material or workmanship or both. Transportation
charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is
effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized
Service Dealer using our dealer locator at www.BriggsandStratton.com or www.Brutepower.com.
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular
purpose, are limited to one year from purchase or to the extent permitted by law. Liability for incidental or consequential
damages are excluded to the extent exclusion is permitted by law.
Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do
not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not
apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state
or country to country.
WARRANTY PERIOD
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the
period of time stated above. “Consumer use” means personal residential household use by a retail consumer. “Commercial
use” means all other uses, including use for commercial, income producing or rental purposes. Once product has experienced
commercial use, it shall thereafter be considered as commercial use for purposes of this warranty.
No warranty registration is necessary to obtain warranty on Briggs & Stratton products. Save your proof of purchase receipt. If you
do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product will
be used to determine warranty eligibility.
ABOUT YOUR WARRANTY
We welcome warranty repair and apologize to you for being inconvenienced. Warranty service is available only through servicing
dealers authorized by Briggs & Stratton or BSPPG, LLC.
Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty
only covers defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper
maintenance or repair, normal wear and tear, or stale or unapproved fuel.
Improper Use and Abuse - The proper, intended use of this product is described in the Operator’s Manual. Using the product in
a way not described in the Operator’s Manual or using the product after it has been damaged will void your warranty. Warranty is
not allowed if the serial number on the product has been removed or the product has been altered or modified in any way, or if the
product has evidence of abuse such as impact damage, or water/chemical corrosion damage.
Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in the
Operator’s Manual, and serviced or repaired using genuine Briggs & Stratton parts. Damage caused by lack of maintenance or use
of non-original parts is not covered by warranty.
Normal Wear - Like all mechanical devices, your unit is subject to wear even when properly maintained. This warranty does not
cover repairs when normal use has exhausted the life of a part or the equipment. Maintenance and wear items such as filters,
belts, cutting blades, and brake pads (engine brake pads are covered) are not covered by warranty due to wear characteristics
alone, unless the cause is due to defects in material or workmanship.
Stale Fuel - In order to function correctly, this product requires fresh fuel that conforms to the criteria specified in the Operator’s
Manual. Damage caused by stale fuel (carburetor leaks, clogged fuel tubes, sticking valves, etc) is not covered by warranty.
* Applies to Briggs and Stratton engines only. Warranty coverage of non-Briggs and Stratton engines is provided by the engine manufacturer.
Item Consumer Use Commercial Use:
Equipment 2 Years 90 Days
Engine* 2 Years 90 Days
Battery 1 Year 1 Year
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Warranties
1
California, U.S. EPA, and Briggs & Stratton Corporation Emissions Control Warranty Statement
Your Warranty Rights And Obligations April 2011
The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased
to explain the emissions control system warranty on your Model Year 2011--2012
engine/equipment. In California, new small off-road engines and large spark ignited
engines less than or equal to 1.0 liter must be designed, built, and equipped to meet the
State’s stringent anti-smog standards. B&S must warrant the emissions control system
on your engine/equipment for the periods of time listed below provided there has been
no abuse, neglect, or improper maintenance of your engine or equipment.
Your emissions control system may include parts such as the carburetor or fuel injection
system, fuel tank, ignition system, and catalytic converter. Also included may be hoses,
belts, connectors, sensors, and other emissions-related assemblies.
Where a warrantable condition exists, B&S will repair your engine/equipment at no cost
to you including diagnosis, parts, and labor.
Manufacturer’s Warranty Coverage:
Small off-road engines and large spark ignited engines less than or equal to 1.0 liter are
warranted for two years. If any emissions-related part on your engine/equipment is
defective, the part will be repaired or replaced by B&S.
Owner’s Warranty Responsibilities:
As the engine/equipment owner, you are responsible for the performance of the
required maintenance listed in your owner’s manual. B&S recommends that you
retain all receipts covering maintenance on your engine/equipment, but B&S cannot
deny warranty solely for the lack of receipts or your failure to ensure the performance
of all scheduled maintenance.
As the engine/equipment owner, you should however be aware that B&S may deny
you warranty coverage if your engine/equipment or a part has failed due to abuse,
neglect, improper maintenance, or unapproved modifications.
You are responsible for presenting your engine/equipment to a B&S distribution
center, servicing dealer, or other equivalent entity, as applicable, as soon as a
problem exists. The warranty repairs should be completed in a reasonable amount of
time, not to exceed 30 days. If you have any questions regarding your warranty
rights and responsibilities, you should contact B&S at [phone].
Briggs & Stratton Emissions Control Warranty Provisions
The following are specific provisions relative to your Emissions Control Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the
Operator’s Manual.
1. Warranted Emissions Parts
Coverage under this warranty extends only to the parts listed below (the emissions
control systems parts) to the extent these parts were present on the B&S engine
and/or B&S supplied fuel system.
a. Fuel Metering System
Cold start enrichment system (soft choke)
Carburetor and internal parts
Fuel pump
Fuel line, fuel line fittings, clamps
Fuel tank, cap and tether
Carbon canister
b. Air Induction System
Air cleaner
Intake manifold
Purge and vent line
c. Ignition System
Spark plug(s)
Magneto ignition system
d. Catalyst System
Catalytic converter
Exhaust manifold
Air injection system or pulse valve
e. Miscellaneous Items Used in Above Systems
Vacuum, temperature, position, time sensitive valves and switches
Connectors and assemblies
2. Length of Coverage
For a period of two years from date of original purchase, B&S warrants to the original
purchaser and each subsequent purchaser that the engine is designed, built, and
equipped so as to conform with all applicable regulations adopted by the Air
Resources Board; that it is free from defects in material and workmanship that could
cause the failure of a warranted part; and that it is identical in all material respects to
the engine described in the manufacturer’s application for certification. The warranty
period begins on the date the engine is originally purchased.
The warranty on emissions-related parts is as follows:
Any warranted part that is not scheduled for replacement as required
maintenance in the owner’s manual supplied, is warranted for the warranty
period stated above. If any such part fails during the period of warranty
coverage, the part will be repaired or replaced by B&S at no charge to the
owner. Any such part repaired or replaced under the warranty will be warranted
for the remaining warranty period.
Any warranted part that is scheduled only for regular inspection in the owner’s
manual supplied, is warranted for the warranty period stated above. Any such
part repaired or replaced under warranty will be warranted for the remaining
warranty period.
Any warranted part that is scheduled for replacement as required maintenance
in the owner’s manual supplied, is warranted for the period of time prior to the
first scheduled replacement point for that part. If the part fails prior to the first
scheduled replacement, the part will be repaired or replaced by B&S at no
charge to the owner. Any such part repaired or replaced under warranty will be
warranted for the remainder of the period prior to the first scheduled
replacement point for the part.
Add on or modified parts that are not exempted by the Air Resources Board
may not be used. The use of any non exempted add on or modified parts by the
owner will be grounds for disallowing a warranty claim. The manufacturer will
not be liable to warrant failures of warranted parts caused by the use of a non
exempted add on or modified part.
3. Consequential Coverage
Coverage shall extend to the failure of any engine components caused by the
failure of any warranted emissions parts.
4. Claims and Coverage Exclusions
Warranty claims shall be filed according to the provisions of the B&S engine
warranty policy. Warranty coverage does not apply to failures of emissions parts
that are not original equipment B&S parts or to parts that fail due to abuse, neglect,
or improper maintenance as set forth in the B&S engine warranty policy. B&S is not
liable for warranty coverage of failures of emissions parts caused by the use of
add-on or modified parts.
Look For Relevant Emissions Durability Period and Air Index Information
On Your Small Off-Road Engine Emissions Label
Engines that are certified to meet the California Air Resources Board (CARB) small
off-road Emissions Standard must display information regarding the Emissions Durability
Period and the Air Index. Briggs & Stratton makes this information available to the
consumer on our emissions labels. The engine emissions label will indicate certification
information.
The Emissions Durability Period describes the number of hours of actual running time
for which the engine is certified to be emissions compliant, assuming proper
maintenance in accordance with the Operating & Maintenance Instructions. The
following categories are used:
Moderate:
Engine is certified to be emissions compliant for 125 hours of actual engine running time.
Intermediate:
Engine is certified to be emissions compliant for 250 hours of actual engine running time.
Extended:
Engine is certified to be emissions compliant for 500 hours of actual engine running time.
For example, a typical walk-behind lawn mower is used 20 to 25 hours per year.
Therefore, the Emissions Durability Period of an engine with an intermediate rating
would equate to 10 to 12 years.
Briggs & Stratton engines are certified to meet the United States Environmental
Protection Agency (USEPA) Phase 2 or Phase 3 emissions standards. The Emissions
Compliance Period referred to on the Emissions Compliance label indicates the number
of operating hours for which the engine has been shown to meet Federal emissions
requirements.
For engines less than 225 cc displacement.
Category C = 125 hours, Category B = 250 hours, Category A = 500 hours
For engines of 225 cc or more displacement.
Category C = 250 hours, Category B = 500 hours, Category A = 1000 hours
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