BUG-O CB-1P Technical reference manual

INSTRUCTIONS
AND
PARTS MANUAL
CB-1P
PLASMA CIRCLE
BURNER
Please record your equipment identication information below for future reference. This information can be
found on your machine nameplate.
Model Number
Serial Number
Date of Purchase
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above.
LIT-CB-1P-IPM-0614
A DIVISION OF WELD TOOLING CORPORATION
280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA
PHONE: [phone] http://www.bugo.com FAX: [phone]
Bug-O Systems is guided by honesty, integrity and
ethics in service to our customers and in all we do.

2
MOVING PARTS can
cause serious injury.
PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP
CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE
AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
ELECTRIC SHOCK CAN KILL.
1) The equipment is not waterproof. Using
the unit in a wet environment may result
in serious injury. Do not touch equipment
when wet or standing in a wet location.
2) The unused connectors have power
on them. Always keep the unused
connectors covered with the supplied
protective panels. Operation of the
machine without the protective panels
may result in injury.
3) Never open the equipment without rst
unplugging the power cord or serious
injury may result.
4) Verify the customer supplied power
connections are made in accordance
with all applicable local and national
electrical safety codes. If none exist, use
International Electric Code (IEC) 950.
5) Never remove or bypass the equipment
power cord ground. Verify the equipment
is grounded in accordance with al
applicable local and national electrical
safety codes. In none exist, use
International Electric Code (IEC) 950.
READ INSTRUCTIONS.
Read the instruction manual before
installing and using the equipment.
1) Do not plug in the power cord with out
rst verifying the equipment is OFF and
the cord input voltage is the same as
required by the machine or serious
damage may result.
2) Always verify both the pinion and
wheels are fully engaged before
applying power or equipment damage
may occur.
3) Do not leave the equipment unattended.
4) Remove from the work site and store in
a safe location when not in use.
1) Never try to stop the pinion from moving
except by removing power or by using
the STOP control.
2) Do not remove any protective panels,
covers or guards and operate
equipment.
FALLING EQUIPMENT
can cause serious
personal injury and
equipment damage.
Faulty or careless user installation is
possible. As a result, never stand or
walk underneath equipment.
EQUIPMENT DAMAGE
POSSIBLE.
SAFETY

3
HIGH FREQUENCY WARNINGS
WARNING: HIGH FREQUENCY CAN EFFECT MACHINE
OPERATION AND THEREFORE, WELD QUALITY.
SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA,
TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY
TO STRIKE AN ARC.
Read the precautions below before installing and using the equipment.
PRECAUTIONS:
1) Some plasma or welding cables are strong sources of high frequency interference.
NEVER lay a plasma or welding cable across the controls of the machine.
2) Always physically separate the plasma or welding cable leads from the machine
cables. For example, the plasma or welding cable leads should NEVER be bundled
with a pendant cable or the machine power cord. Maximize the separation between
any machine cables and the plasma or welding cables.
3) Strictly follow the grounding procedures specied for the plasma or welding unit.
NOTE: Some plasma and welding units produce exceptionally large amounts of high
frequency noise. They may require a grounding rod be driven into the earth within six
feet (2 meters) of the plasma or welding unit to become compatible with an automatic
cutting or welding process.
4) If the high frequency is produced using a spark gap, adjust the points so the gap is
as small as possible. The larger the gap, the higher the voltage and the higher the
interference.
5) Some plasma or welding units will inject high frequency interference into the AC
power line. Use separate power line branches whenever possible to power the plasma
or welding source and the machine. Do not plug them into the same outlet box.
6) High frequency noise may enter the machine through the plasma or welding supply
remote contactor leads. Some plasma and welding sources can produce noise spikes
of up to several thousand volts. These sources are not compatible with automated
cutting and welding equipment. It is recommended that the remote
contactor leads on these plasma or welding sources not be connected to the machine.
An alternate solution is to purchase a separate remote contactor isolation box.

4
TABLE OF CONTENTS
CB-1P CIRCLE BURNER
INSTRUCTIONS AND PARTS MANUAL
PAGE
5 ...... Introduction / Features
6-7..... Set-Up and Operation
8 ...... CWO-6210 Rotation Controls
9 ...... CWO-7621 CB-1P Power Source Controls
10 ..... CWO-3951 Plasma Controls
11 ..... Technical Data / Dimensions
12 ..... CBO-1020-NPS, CBO-1020- CB-1P Plasma Circle Burner / Exploded View
13 ..... CBO-1020-NPS, CBO-1020- CB-1P Plasma Circle Burner / Parts List
14 ..... CBO-1020-NPS, CB-1P Plasma Circle Burner / Wiring Diagram
15 ..... CBO-1670 Racking System / Exploded View / Parts List
15 ..... CWO-1685 Small Horizontal Racker / Exploded View / Parts List
16 ..... CWO-3004 Cam Shaft & Spacer Assembly / Exploded View / Parts List
16 ..... CWO-3005 5" Cam Assembly / Exploded View / Parts List
17 ..... CWO-3035 Junction Box Assembly / Parts List / Wiring Diagram
18 ..... CWO-3199 Housing Assembly / Exploded View / Parts List
19 ..... CWO-3418 Transmission / Exploded View / Parts List
19 ..... CWO-3422 P.M. Motor / Exploded View / Parts List
20 ..... CWO-3483 Shaft Assembly CB-1P / Exploded View / Parts List
20 ..... CWO-3516 CB-1P Pointer Assembly / Exploded View / Parts List
21 ..... CWO-3922 Manifold and Retainer / Exploded View / Parts List
21 ..... CWO-3923 CB-1P Large Brush Assembly / Exploded View / Parts List
22 ..... CWO-3941 High Frequency Brush / Exploded View / Parts List
22 ..... CWO-3945 CB-1P Small Brush Holder / Exploded View / Parts List
23 ..... CWO-3951 Plasma Control Box / Exploded View / Parts List
24 ..... CWO-3951 Plasma Control Box / Wiring Diagram
25 ..... CWO-6210 Rotation Control / Exploded View / Parts List
26 ..... CWO-6210 Rotation Control / Wiring Diagram / Electrical Component Chart
27 ..... Consolidated Wiring Diagram
28 ..... CWO-1050 120V Power Box / Wiring Diagram
29 ..... CWO-7655 Power Source Replacement Components
30 ..... Carriages
31 ..... Set-Up Instructions for CW-5 / CB-1P Used in Sprinkler Fabrication
32 ..... Set-Up Instructions for CW-5 / CB-1P used in Sprinkler Fabrication
33 ..... Set-Up Diagram for CW-5 / CB-1P Used in Sprinkler Fabrication
34 ..... Preventive Maintenance for CB-1P Plasma Circle Burner
37 ..... Warranty

5
INTRODUCTION:
The CB-1P (CBO-1020) Plasma Circle Burner was designed for plasma bevel cutting of one to
twelve inch diameter holes and will cut beveled holes in light wall pipe or vessels with wall thick-
ness up to 5/16" (7 mm). An automatic rise and fall cam controls the torch position for saddle cut
holes up to 2/3 of work diameter. The cables and air hoses supplying the unit pass through slip
rings and O-rings enabling the machine to operate continuously in either direction without cable
or hose wrap up. The CB-1P (CBO-1020) Plasma Circle Burner is supplied with a Victor / Thermal
Dynamics (CutMaster 82) plasma power source, 180 degree plasma machine torch and 50' (15 m)
control cable / torch lead. The CB-1P (CBO-1020) Plasma Circle Burner requires both 220/50-60/1
and 120/50-60/1 to operate. The unit must be mounted on a carriage or xture.
FEATURES:
• 1/12 HP P.M. motor and rotational speed control
• 180 degree plasma machine torch
• 50 ft. (15 m) control cable / torch lead
• Adjustable vertical and horizontal torch positioning system
• Rise and fall cam assembly with 5" (125 mm) of travel
• Brushes and collector rings for plasma current, rated at 200 AMPS
• Brushes and collector rings for all controls, eliminates cable and hose wrap
• Plasma cutting power supply, CutMaster 82 Plus with duty cycles of 65% at 60 AMPS and
100% at 50 AMPS
• Rotation speed and directional controls
• Manual / Off / Automatic control switch

6
CAM
TORCH
HOLDER
PIPE
BABA
SET-UP AND OPERATION:
**All page numbers referred to in this section are from this manual unless otherwise specied.**
POWER SUPPLY:
The CB-1P Plasma Circle Burner is supplied with a modied Thermal Dynamics CutMaster®82 Plus
Plasma Cutting Power Supply. The power supply provides auxiliary power to the CB-1P Plasma Circle
Burner for the operation of switches, speed control, and the rotational drive. Refer to the Thermal
Dynamics CutMaster®82 Plus Plasma Cutting Power Supply operating manual #0-4979 supplied with
this machine for general operation and set-up information.
PLASMA CUTTING TORCH:
The CB-1P Plasma Circle Burner is equipped with a Thermal Dynamics Plasma Cutting Torch model
PCM-120 machine torch. Refer to the Thermal Dynamics Plasma Cutting Torch instruction manual #0-
2818 supplied with this machine for general operation and set-up information.
FIXTURING:
All circle burners have to be xtured in some manner from the top of the shaft. This may be achieved in
one of the following: column & boom, manipulator, or carriage & monorail.
CABLE CONNECTIONS:
The CB-1P Plasma Circle Burner is equipped with a Junction Box Assembly (CWO-3035), shown on
page 17. The Junction Box Assembly is supplied with ve leads that need to be connected as described
below.
Connect:
• Plasma Box Cable Assembly to the terminal connector in the main gear at the top of the machine.
• Air Hose Assembly to the hose tting in the top of the CB-1P Shaft Assembly item (11) on page 13.
• Low Frequency Power Cable to the Low Frequency Power Cable.
• High Frequency Power cable to the High Frequency Power Cable.
• The Power Supply Torch Lead (air, control cable, high frequency)to the power supply.
• It is helpful to mount the Junction Box assembly to the top of the carriage or to the manipulator.
EXAMPLE:
Let A=3 and B=2
3-2=1
The cam setting is 1.
RISE AND FALL OF THE CAM:
All circle burners are equipped with a rise and fall cam assembly.
The cam assembly must be aligned before any other settings can
be made. To align the cam on the machine, align the horizontal rack
parallel to the pipe, then adjust the gun holder so it is perpendicular
to the horizontal rack. Loosen the set screws in the brass block
on the cam, and rotate the cam to the vertical position as shown.
SETTING THE CAM:
The cam setting is equal to the distance “B” subtracted from the
distance “A”.
HORIZONTAL RACK

7
A
B
WHEEL ADJUSTMENT:
The CB-1P Racking System (CWO-1670) and the Small Vertical Racker
(CWO-1685) are equipped with adjustable wheels. Always check these
components for proper wheel adjustment before using the machine. The
wheels need adjustment if you can cock or wiggle the components out of
alignment. The wheels should be snug but not prohibit movement along the
path of travel. The wheels with the hex stand off are adjustable. To adjust
the wheels loosen the hex bolt (A) until the adjustable bushing (B) can be
rotated. Correct the wheel alignment by rotating the adjustable bushing
(B). Once adjusted, hold the adjustable bushing (B) while tightening the
hex bolt (A). Recheck alignment.
WARNING: THIS MACHINE PRODUCES PLASMA ARC RAYS, IT IS NECESSARY TO USE
CORRECT EYE, HEAD, AND BODY PROTECTION.
MAKING A CUT:
1. Position the torch to the starting location using the Racking System (CWO-1670). Ensure that the
torch is at the appropriate position, standoff distance and angle.
2. Connect the ground cable to the work piece. The ground cable must make good electrical contact
with the work.
3. With the Arc “ON/OFF” switch in the “OFF” position and the “HAND/OFF/AUTO” switch in the
“HAND” position, set the rotation direction and speed.
4. With the Arc “ON/OFF” switch in the “ON” position the cutting process and rotation are both started
by throwing the “HAND/OFF/AUTO” switch to the “AUTO” position.
5. To stop the cutting processes and rotation, throw the “HAND/OFF/AUTO” switch to the “OFF”
position.
MACHINE CONTROLS:
Operational parameters can be set using the two control boxes attached to the machine as well as the
controls located on the power supply. Please refer to the sections in this manual.
• CWO-3951 Plasma Controls for descriptions of the control capabilities.
• CWO-6210 Rotation Control for descriptions of the various speed and directional capabilities.
• CWO-7655 Power Source Controls for descriptions of the power supply controls.

8
CWO-6210 ROTATION CONTROLS
SPEED CONTROL:
Controls the speed in which the machine travels. The depicted lines 0 to 100 should not be construed as
inches per minute of travel. They should be considered as reference points only.
TRAVEL DIRECTION:
Controls the direction in which the machine will travel. Select the left arrow for clockwise rotation, brake
for stop, and the right arrow for counter-clockwise rotation.
ON / OFF SWITCH:
The On / Off switch enables / disables power to the rotation control box.
PILOT LIGHT:
The Pilot Light indicates whether the machine is on / off as dictated by the on / off switch.
ON/OFF
SWITCH
PILOT LIGHT
TRAVEL
DIRECTION
SPEED
CONTROL

9
CWO-7655 CB-1P POWER SUPPLY CONTROLS
1. OUTPUT CURRENT CONTROL
The Current Control is used to set the desired output current, the current can be adjusted from 15-60
amps. For drag cutting applications, the current should not exceed 60 amps.
2. FUNCTION CONTROL
The Function Control knob is used to select between four operating modes -- Set, Run, Rapid Auto
Restart, and Latch. SET is used for setting gas pressure and purging lines. RUN is used for torch
operation. RAPID AUTO RESTART allows for faster restarting of the Pilot Arc for uninterrupted
cutting. The LATCH is used for specic applications, generally hand held cuts.
3. ON / OFF POWER SWITCH:
Controls input power to the power supply. Up is ON, down is OFF.
4. AIR / GAS PRESSURE CONTROL:
Used in the SET mode to adjust the air/gas pressure. Pull knob out to adjust, then push in to lock.
5. AC INDICATOR:
Steady light indicates power supply is ready for operation. Blinking light indicates interlock mode.
Refer to power supply operation manual for more instructions.
6. TEMP INDICATOR:
Indicator will light when power supply internal temperature is above the normal operational limits. Let
unit cool before continuing operation.
7. GAS INDICATOR:
Indicator will light when minimum input gas pressure for power supply operation is present. This may
not be enough pressure for torch operation.
8. DC INDICATOR:
Indicator will light while the torch switch is pressed.
9. FAULT ERROR INDICATOR:
Indicator is ON when fault circuit is active. Refer to power supply operation manual for more
instructions.
10. PRESSURE INDICATORS:
Indicator will light according to pressure that was set using Pressure Control Knob.
Thermal Dynamics, Art# A-07886
7
43
2
1
10
9
8
6
5

10
CWO-3951 PLASMA CONTROLS
ARC ON/OFF
HAND/OFF/AUTO
ARC ON/OFF:
The OFF position disables the cutting process, allowing machine rotation without starting the cutting process
when the HAND/OFF/AUTO switch is thrown to the HAND position. The ON position enables the cutting
process when the HAND/OFF/AUTO switch is thrown to the AUTO position.
HAND/OFF/AUTO:
The HAND position allows the operator to rotate the machine when the ARC ON/OFF switch is in the OFF
position to check torch position as well as the cam setting. The AUTO position will start the entire cutting
operation based on the operator’s settings including machine rotation when the ARC ON/OFF switch is in
the ON position. The OFF position will stop the entire cutting process including machine rotation.

11
TECHNICAL DATA
Amperage: 15-60 AMPS
Input Voltage: 208/440 VAC 50/60 Hz single or three phase
120 VAC 50/60 Hz single or three phase
Rotation Speed: 0.2-11 rpm
Cam Range: 5" (125 mm)
Burning Diameter: 1-12" (25-300 mm)
Machine Weight: 170 lbs. (77 kg)
Power Source Weight: 73.5 lbs. (33 kg)
Shipping Weight: 283.5 lbs. (129 kg)
DIMENSIONS:
30"
(762 mm)
34"
(864 mm)
20"
(508 mm)
6"
(152 mm)
26"
(660 mm)

12
12
24
23
30
18
15
17
19
22
5
16
31
20
29
27
13
11
34
32
10
25, 26
33
35
32
34
1
28
2
6
3
4
8
97
14
21
38
39
40
41
37
36
CBO-1020-NPS, CBO-1020- CB-1P PLASMA CIRCLE BURNER / PARTS LIST

13
CBO-1020-NPS, CBO-1020- CB-1P PLASMA CIRCLE BURNER / EXPLODED VIEW
ITEM QTY PART NO. DESCRIPTION
1 1 CBO-1670 Racking System
2 1 CWO-1685 Small Horizontal Racker
3 1 CWO-3004 Cam Shaft & Spacer Assembly
4 1 CWO-3005 5" Cam Assembly
5 1 CWO-3199 Housing Assembly
6 1 CWO-3399 Load Spring Assembly
7 1 CWO-3417 Motor & Transmission Plate Assembly
8 1 CWO-3418 Transmission
9 1 CWO-3422 P.M. Motor 157
10 1 CWO-3466 Slide Bar Mounting Assembly
11 1 CWO-3483 Shaft Assembly CB-1P
12 1 CWO-3484 CB-1P Collector Ring Assembly
13 1 CWO-3516 CB-1P Pointer Assembly
14 1 CWO-3922 Manifold & Retainer Assembly
15 1 CWO-3923 CB-1P Large Brush Assembly
16 1 CWO-3933 26" Air Hose Assembly
17 1 CWO-3955 Terminal Block Assembly
18 1 CWO-3941 High Frequency Brush Assembly
19 1 CWO-3945 CB-1P Small Brush Holder
20 1 CWO-3951 Plasma Control Box
21 1 CWO-4050 1" Bearing w/Fasteners
22 1 CWO-4060 1-1/4" Bearing w/Fasteners
23 1 CWO-5075 1-1/4" ID Trantorque
24 1 CWO-5220 Guard Assembly
25 1 CWO-6210 Rotation Control Box
26 1 CWO-6110-L Rotation Control Mounting
27 1 CWO-6423 CB-1P Control “L” Bracket
28 1 CWO-6424 CB-1P Control MT. Spacer
29 1 CWO-6426 Plasma Control MT. Bracket
30 1 CWO-9037 CB-1P 7-1/8" Diameter Gear
31 1 CWO-9482 Centering Head Tool
32 4 FAS-0356 Hex Hd Cap Scr 1/4-20 x 5/8"
33 2 FAS-0379 Hex Hd Cap Scr 5/16-18 x 1"
34 4 WAS-0243 1/4" Split Lock Washer
35 2 WAS-0251 5/16" Split Lock Washer
36 1 CWO-4849 Motor Mt. Plt. Insulator
37 1 CWO-4848 Trans. Plate Insulator
38 1 CWO-3035 Junction Box Assy. Plasma
39 1 CWO-3939 Manifold Power Cable
40 1 CWO-3957 Low Frequency Power Cable
41 1 CWO-3958 Hight Frequency Power Cable
Note: 1. See CBO-1020-NPS for wiring and cable information. (Page 14)
2. CWO-3934 is the plasma replacement torch. (Page 29)

14
CBO-1020-NPS CB-1P PLASMA CIRCLE BURNER / WIRING DIAGRAM

15
CBO-1670 RACKING SYSTEM / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 2 ABR-1070 V-Guide Ways 19"
2 1 CWO-1675 Vertical Racker
3 1 CWO-1695 Attachment Block
4 1 CWO-3450 10.6# Load Spring Assy.
5 1 CBO-1675 Torch Clamp Assy.
6 2 FAS-1351 Hex Nut 1/4-20
7 2 FAS-2351 Hex Hd Cap Scr 1/4-20 x 1-1/4"
ITEM QTY PART NO. DESCRIPTION
1 1 BUG-2032 Knob, Black
2 1 CWO-1678 Racker Plate
3 1 CWO-1679 Pinion 11T
4 2 CWO-1680 W2 Fixed Leg & Wheel Assy.
5 2 CWO-1681 W2 Adj. Leg & Wheel Assy.
6 1 CWO-1686 Mount Plate (Small Racker)
7 2 CWO-4020 Fixed Leg & Wheel Assy.
8 2 CWO-4021 Adj. Leg & Wheel Assy.
9 1 CWO-4112 Bracket
10 1 FAS-0355 Hex Hd Cap Scr 1/4-20 x 1/2"
11 2 FAS-0534 Soc Hd Cap Scr 10-24 x 3/8"
12 4 FAS-0557 Soc Hd Cap Scr 1/4-20 x 3/4"
13 1 FAS-1307 Hex Jam Nut 3/4-16
14 1 FAS-1351 Hex Nut 1/4-20
15 1 MUG-1141 Bearing Collet
16 1 MUG-1142 Knob, Locking
17 1 MUG-1144 Shaft
18 2 MUG-1453 Stand-Off
19 1 MUG-1579 Retaining Ring
20 3 WAS-0240 1/4" SAE Washer
21 1 WAS-0243 1/4" Split Lock Washer
22 1 CWO-1671 Racker Shield
23 2 FAS-0559 Soc Hd Cap Scr 1/4-20 x 1"
F = Fixed Wheel Placement
A = Adjustable Wheel Placement
CWO-1685 SMALL HORIZONTAL RACKER / EXPLODED VIEW / PARTS LIST
4
3
5
2
1
1
6
7
6
7
1
19
16
17
15
13
3
23
20
2
18 4
5
22
F
A
A
F
6
FF
AA
10
20
9
11
21
14
8
12
7

16
CWO-3004 CAM SHAFT & SPACER ASSEMBLY / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 CWO-4073 Ball Joint Rod End 5/16-24 RH
2 1 CWO-5019 Ball Joint Rod End 5/16-24 LH
3 1 CWO-9078 Spacer 1/2" O.D. x 5/16 I.D. x 3/4"
4 1 CWO-9357 Cam Shaft Tube
5 1 FAS-0377 Hex Hd Cap Scr 5/16-18 x 3/4"
6 1 FAS-1380 Hex Nut 5/16-24
7 1 FAS-1381 Hex Nut 5/16-24 LH
8 1 FAS-2375 Hex Hd Cap Scr 5/16-18 x 2"
9 3 WAS-0250 5/16 SAE Washer
ITEM QTY PART NO. DESCRIPTION
1 2 BUG-2098 Delrin Washer 3/8" I.D.
2 1 BUG-9012 Locking Collar
3 1 CWO-4026 Base Plate 5" Cam
4 2 CWO-4027 End Plate 5" Cam
5 1 CWO-4028 Center Block 5" Cam
6 1 CWO-4029 Screw 5" Cam
7 2 CWO-4031 Rod 5" Cam
8 1 CWO-4032 Knob
9 1 CWO-5199 Scale
10 4 FAS-0434 Set Scr 10-24 x 3/8"
11 1 FAS-0444 Set Scr 10-32 x 3/8"
12 2 FAS-0495 Set Scr 3/8-16 x 1/2"
13 4 FAS-0534 Soc Hd Cap 10-24 x 3/8"
CWO-3005 5" CAM ASSEMBLY / EXPLODED VIEW / PARTS LIST
5
2
9
7
4
6
8
1
3
9
9
1
4
5
3
9
13
11
4
10
2
7
6
1
8
12
13

17
CWO-3035 JUNCTION BOX ASSEMBLY / PARTS LIST / WIRING DIAGRAM
ITEM QTY PART NO. DESCRIPTION
1 1 CWO-3033 Cable Assy., Plasma Box
2 1 CWO-3933 20" Oxygen Hose Assy.
3 1 CWO-3938 Hose Coupling Assy.
4 1 CWO-3957-24 24" Low Frequency Power Cable
5 1 CWO-3958-24 24" High Frequency Power Cable
6 1 CWO-6288 Terminal Block (6)
7* 1 CWO-6771 Machined Enclosure & Cover
8 1 CWO-6772 JB Support Block
9* 2 CWO-6767 Cord Grip 1-1/4 Wire
10 4 FAS-0235 Rnd Hd Scr 10-24 x 1/2"
11* 4 FAS-0527 Soc Hd Cap Scr 8-32 x 3/4"
12 1 FAS-0359 Hex Hd Cap Scr 1/4-20 x 1"
13* 2 FAS-0915 Flt Hd Soc Scr 6-32 x 1/2"
14* 2 FAS-1310 Hex Nut 6-32
15 2 FAS-1351 Hex Nut 1/4-20
16 1 FAS-2351 Hex Hd Cap Scr 1/4-20 x 1-1/4"
17 2 WAS-0240 1/4" SAE Washer
18 2 WAS-0243 1/4" Split Lock Washer
* NOT SHOWN FOR CLARITY

18
CWO-3199 HOUSING ASSEMBLY / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 BUG-1296 90 Degree Hose Adaptor
2 1 CWO-4226 Outlet Bushing
3 1 CWO-5837 Center Tube Housing
4 1 CWO-5843 Top Housing Plate CW-5
5 1 CWO-5846 Lower Housing Plate CW-5
6 2 CWO-5975 Insert 1-5/8" O.D. x 1.376" I.D. x 1"
7 3 CWO-9339 Angle For Guard
8 3 FAS-0535 Soc Hd Cap Scr 10-24 x 1/2"
9 8 FAS-0548 Soc Hd Cap Scr 10-32 x 3/8"
9
56
3
6
4
7
8
9
1
2

19
CWO-3418 TRANSMISSION / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 CWO-3276 Pinion Gear Assembly
2 1 CWO-4068 Transmission SW 3.5:1
2
1
CWO-3422 P.M. MOTOR / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 CWO-4069 Gear, P.M. Motor
2 1 CWO-4147 P.M. Motor Bracket #970
3 1 CWO-5997 P.M. Motor
4 3 TERM-WTE-1508 #8 Fork Blue 14RB-8FL T&B
1
2
3
4

20
CWO-3483 SHAFT ASSEMBLY CB-1P / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 BUG-9096 Outlet Bushing Oxygen
2 2 CWO-4202 O-Ring CB-1P N70 568 322 1-1/4
3 1 CWO-5781 Shaft
4 1 CWO-5975 Insert 1-5/8" O.D. x 1.376 x 1"
CWO-3516 CB-1P POINTER ASSEMBLY / EXPLODED VIEW / PARTS LIST
1
2
3
2
4
O-Ring Groove
O-Ring Groove
ITEM QTY PART NO. DESCRIPTION
1 1 CWO-4238 CB-1P Center Pin
2 1 CWO-9131 Compression Spring
3 1 FAS-0559 Soc Hd Cap Scr 1/4-20 x 1"
3
2
1