BUG-O CB-1PR Technical reference manual

INSTRUCTIONS
AND
PARTS MANUAL
CB-1PR
PLASMA CIRCLE
BURNER
WITH REMOTE CONTROL
AND A-80 POWER SOURCE
Please record your equipment identication information below for future reference. This information can be
found on your machine nameplate.
Model Number
Serial Number
Date of Purchase
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above.
LIT-CB-1PR-A80-IPM-0320
Bug-O Systems is committed to empowering our customers by providing operator
controlled mechanized solutions for their welding, cutting and custom applications.
A DIVISION OF WELD TOOLING CORPORATION
280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA
PHONE: [phone] http://www.bugo.com FAX: [phone]

2
MOVING PARTS can
cause serious injury.
PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP
CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE
AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
ELECTRIC SHOCK CAN KILL.
1) The equipment is not waterproof. Using
the unit in a wet environment may result
in serious injury. Do not touch equipment
when wet or standing in a wet location.
2) The unused connectors have power
on them. Always keep the unused
connectors covered with the supplied
protective panels. Operation of the
machine without the protective panels
may result in injury.
3) Never open the equipment without rst
unplugging the power cord or serious
injury may result.
4) Verify the customer supplied power
connections are made in accordance
with all applicable local and national
electrical safety codes. If none exist, use
International Electric Code (IEC) 950.
5) Never remove or bypass the equipment
power cord ground. Verify the equipment
is grounded in accordance with al
applicable local and national electrical
safety codes. In none exist, use
International Electric Code (IEC) 950.
READ INSTRUCTIONS.
Read the instruction manual before
installing and using the equipment.
1) Do not plug in the power cord with out
rst verifying the equipment is OFF and
the cord input voltage is the same as
required by the machine or serious
damage may result.
2) Always verify both the pinion and
wheels are fully engaged before
applying power or equipment damage
may occur.
3) Do not leave the equipment unattended.
4) Remove from the work site and store in
a safe location when not in use.
1) Never try to stop the pinion from moving
except by removing power or by using
the STOP control.
2) Do not remove any protective panels,
covers or guards and operate
equipment.
FALLING EQUIPMENT
can cause serious
personal injury and
equipment damage.
Faulty or careless user installation is
possible. As a result, never stand or
walk underneath equipment.
EQUIPMENT DAMAGE
POSSIBLE.
SAFETY

3
HIGH FREQUENCY WARNINGS
WARNING: HIGH FREQUENCY CAN EFFECT MACHINE
OPERATION AND THEREFORE, WELD QUALITY.
SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA,
TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY
TO STRIKE AN ARC.
Read the precautions below before installing and using the equipment.
PRECAUTIONS:
1) Some plasma or welding cables are strong sources of high frequency interference.
NEVER lay a plasma or welding cable across the controls of the machine.
2) Always physically separate the plasma or welding cable leads from the machine
cables. For example, the plasma or welding cable leads should NEVER be bundled
with a pendant cable or the machine power cord. Maximize the separation between
any machine cables and the plasma or welding cables.
3) Strictly follow the grounding procedures specied for the plasma or welding unit.
NOTE: Some plasma and welding units produce exceptionally large amounts of high
frequency noise. They may require a grounding rod be driven into the earth within six
feet (2 meters) of the plasma or welding unit to become compatible with an automatic
cutting or welding process.
4) If the high frequency is produced using a spark gap, adjust the points so the gap is
as small as possible. The larger the gap, the higher the voltage and the higher the
interference.
5) Some plasma or welding units will inject high frequency interference into the AC
power line. Use separate power line branches whenever possible to power the plasma
or welding source and the machine. Do not plug them into the same outlet box.
6) High frequency noise may enter the machine through the plasma or welding supply
remote contactor leads. Some plasma and welding sources can produce noise spikes
of up to several thousand volts. These sources are not compatible with automated
cutting and welding equipment. It is recommended that the remote
contactor leads on these plasma or welding sources not be connected to the machine.
An alternate solution is to purchase a separate remote contactor isolation box.

4
TABLE OF CONTENTS
CB-1PR CIRCLE BURNER
WITH REMOTE CONTROL
INSTRUCTIONS AND PARTS MANUAL
PAGE
5 ...... Introduction / Features
6 ...... Set-Up and Operation
8 ...... CBP-2000 Remote Pendant
9 ...... Plasma Power Source
10 ..... Technical Data / Dimensions
11 ..... Power Supply Electrical Specications
11 ..... Power Supply Input Wiring
12 ..... CBP-2020 CB-1PR Plasma Circle Burner / Exploded View
13 ..... CBP-2020 CB-1PR Plasma Circle Burner / Parts List
14 ..... CBP-2020 CB-1PR Plasma Circle Burner / Wiring Diagram
15 ..... CBO-1670 Racking System / Exploded View / Parts List
15 ..... CWO-1685 Small Horizontal Racker / Exploded View / Parts List
16 ..... CWO-3004 Cam Shaft & Spacer Assembly / Exploded View / Parts List
16 ..... CWO-3005 5" Cam Assembly / Exploded View / Parts List
17 ..... CWO-3035 Junction Box Assembly / Parts List / Wiring Diagram
18 ..... CWO-3199 Housing Assembly / Exploded View / Parts List
19 ..... CWO-3418 Transmission / Exploded View / Parts List
19 ..... CWO-3422 P.M. Motor / Exploded View / Parts List
20 ..... CWO-3483 Shaft Assembly CB-1PR / Exploded View / Parts List
20 ..... CWO-3516 CB-1PR Pointer Assembly / Exploded View / Parts List
21 ..... CWO-3922 Manifold and Retainer / Exploded View / Parts List
21 ..... CWO-3923 CB-1PR Large Brush Assembly / Exploded View / Parts List
22 ..... CWO-3941 High Frequency Brush / Exploded View / Parts List
22 ..... CWO-3945 CB-1PR Small Brush Holder / Exploded View / Parts List
23 ..... CBP-2005 Control to Unit Cable
23 ..... CWE-1020 Sensor Cable / Wiring Diagram
23 ..... CBP-2010 Control Mount Arm
24 ..... CBP-2000 Control Box, Remote CB-1P Exploded View / Parts List
25 ..... CBP-2000 Control Box / Wiring Diagram
27 ..... CBP-2000 Control Box / Electrical Component Chart
28 ..... Consolidated Wiring Diagram
29 ..... CBP-2025 Power Supply Replacement Components
30 ..... Carriages
31 ..... Set-Up Instructions for CW-5 / CB-1PR Used in Sprinkler Fabrication
32 ..... Set-Up Diagram for CW-5 / CB-1PR Used in Sprinkler Fabrication
34 ..... Preventive Maintenance for CB-1PR Plasma Circle Burner
37 ..... Warranty

5
INTRODUCTION:
The CB-1PR (CBP-2020) Plasma Circle Burner with Remote was designed for plasma bevel
cutting of one to twelve inch diameter holes and will cut beveled holes in light wall pipe or vessels
with wall thickness up to 5/16" (7 mm). An automatic rise and fall cam controls the torch position
for saddle cut holes up to 2/3 of work diameter. The cables and air hoses supplying the unit pass
through slip rings and O-rings enabling the machine to operate continuously in either direction
without cable or hose wrap up. The CB-1PR (CBP-2020) Plasma Circle Burner is supplied with a
Victor / Thermal Dynamics (CutMaster A80) plasma power supply, 180 degree plasma machine
torch and 50' (15 m) control cable / torch lead. The CB-1PR (CBP-2020) Plasma Circle Burner
requires 120/50-60/1 to operate, and see power source requirements on page 11. The unit must
be mounted on a carriage or xture.
FEATURES:
• 1/12 HP P.M. motor and rotational speed control
• 180 degree plasma machine torch
• 50 ft. (15 m) control cable / torch lead
• Adjustable vertical and horizontal torch positioning system
• Rise and fall cam assembly with 5" (125 mm) of travel
• Brushes and collector rings for plasma current, rated at 200 AMPS
• Brushes and collector rings for all controls, eliminates cable and hose wrap
• Plasma cutting power supply, CutMaster A80 with duty cycles of 80% at 80
AMPS and 100% at 70 AMPS
• Rotation speed and directional controls
• Manual / Off / Automatic control switch
• Remote mounted control box

6
A
B
WHEEL ADJUSTMENT:
The CB-1PR Racking System (CWO-1670) and the Small Vertical Racker
(CWO-1685) are equipped with adjustable wheels. Always check these
components for proper wheel adjustment before using the machine. The
wheels need adjustment if you can cock or wiggle the components out of
alignment. The wheels should be snug, but not prohibit movement along the
path of travel. The wheels with the hex stand off are adjustable. To adjust
the wheels loosen the hex bolt (A) until the adjustable bushing (B) can be
rotated. Correct the wheel alignment by rotating the adjustable bushing (B).
Once adjusted, hold the adjustable bushing (B) while tightening the hex
bolt (A). Recheck alignment.
SET-UP AND OPERATION:
**All page numbers referred to in this section are from this manual unless otherwise specied.**
POWER SUPPLY:
The CB-1PR Plasma Circle Burner is supplied with a Victor / Thermal Dynamics CutMaster A80 Plasma
Cutting Power Supply and a CWO-1050 120V Power Enclosure. The CWO-1050 enclosure provides
power to the CB-1PR Plasma Circle Burner for the operation of switches, speed control, and the
rotational drive. Refer to the Victor / Thermal Dynamics CutMaster A80 Plasma Cutting Power Supply
operating manual supplied with this machine for general operation and set-up information.
PLASMA CUTTING TORCH:
The CB-1PR Plasma Circle Burner is equipped with a Victor / Thermal Dynamics Plasma Cutting Torch
model SL100 machine torch. Refer to the Victor / Thermal Dynamics Plasma Cutting Torch instruction
manual supplied with this machine for general operation and set-up information.
FIXTURING:
All circle burners have to be xtured in some manner from the top of the shaft. This may be achieved in
one of the following: column & boom, manipulator, or carriage & monorail.
CABLE CONNECTIONS:
The CB-1PR Plasma Circle Burner is Equipped with a Junction Box Assembly (CWO-3035) page 17.
The Junction Box Assembly is supplied with ve leads that need to be connected as described below.
Connect:
• Cable Assembly Plasma Box Item (1) on page 17 to the Remote Pendant (CBP-2000)
• CBP-2005 Cable assembly from the Remote Pendant to the terminal connector in the main gear
at the top of the machine
• Sensor Cable (CWE-1020) from the Remote Pendant to the top gear of the machine
• Air Hose Assembly item (2) on page 17 to the hose tting in the top of the CB-1PR Shaft Assembly
item (11) on page 13
• Low Frequency Power Cable item (4) on page 17 to the Low Frequency Power Cable item (2) on
page 14
• High Frequency Power cable item (5) on page 17 to the High Frequency Power Cable item (3) on
page 14
• The Power Supply Torch Lead as shown on page 17 (air, control cable, high frequency)
• Mount the Junction Box assembly to the top of the carriage or to the manipulator

7
WARNING: THIS MACHINE PRODUCES PLASMA ARC RAYS, IT IS NECESSARY TO USE
CORRECT EYE, HEAD, AND BODY PROTECTION.
MAKING A CUT:
1. Position the torch to the starting location using the Racking System (CWO-1670). Ensure that the
torch is at the appropriate position, standoff distance and angle.
2. Connect the ground cable to the work piece. The ground cable must make good electrical contact
with the work.
3. With the “MANUAL/AUTO” switch in the “MANUAL” position, set the rotation direction and speed.
4. With the “MANUAL/AUTO” switch in the “AUTO” position, the cutting process and rotation are both
started by pressing the “CYCLE START” button.
5. To stop the cutting processes and rotation, depress the large quick stop button.
6. The machine will automatically stop upon completion of one rotation, plus overlap.
MACHINE CONTROLS:
Operational parameters can be set using the remote control box supplied with the machine as well as the
controls located on the power supply. Please refer to the sections in this manual.
• CBP-2000 Device Controls, on page 8, for descriptions of the speed, directional, and plasma
controls
• Power Supply Controls, on page 10, for descriptions of the power supply controls
CAM
TORCH
HOLDER
PIPE
BABA
EXAMPLE:
Let A=3 and B=2
3-2=1
The cam setting is 1.
RISE AND FALL OF THE CAM:
All circle burners are equipped with a rise and fall cam assembly.
The cam assembly must be aligned before any other settings can
be made. To align the cam on the machine, align the horizontal rack
parallel to the pipe, then adjust the gun holder so it is perpendicular
to the horizontal rack. Loosen the set screws in the brass block on
the cam, and rotate the cam to the vertical position as shown.
SETTING THE CAM:
The cam setting is equal to the distance “B” subtracted from the
distance “A”.
HORIZONTAL RACK

8
CYCLE
START
CBP-2000 REMOTE PENDANT
The CBP-2020 features remote pendant control. A summary of each control feature is provided below.
1. SPEED DISPLAY:
Displays a reference value for rotation speed.
2. SPEED CONTROL:
Controls the rotation speed of the machine.
3. TRAVEL DIRECTION:
Controls the machine’s direction of rotation,
when in “MANUAL”. Select the left arrow for
clockwise rotation, brake for stop, and the right
arrow for counterclockwise rotation.
4. OVERLAP TIMER:
Controls the amount of time that the machine
continues to rotate and cut beyond one revolu-
tion. Maximum overlap time is 2.5 seconds.
5. CYCLE START:
Initiates rotation and cutting when controls are
in “AUTO”.
6. MANUAL / AUTO SWITCH:
“MANUAL” allows the Operator to set rotation
speed and direction without energizing the
cutting torch. Machine must be in “AUTO” to
energize the cutting torch.
7. ON / OFF SWITCH:
The On / Off switch enables/disables power to the control box.
8. PILOT LIGHT:
The Pilot Light indicates whether the machine is On / Off as dictated by the On / Off switch.
9. QUICK STOP:
Depressing the Quick Stop button instantly stops rotation and cutting.
2
(Front View)
1
3
4
5
6
7
8
9
All of the control connections for the remote pendant are located on the top of the pendant.
A. CN1:
Connects to the top of the machine via CBP-2005.
B. FUSE HOLDER:
Each houses a 2A fast acting fuse.
C. CN2:
Connects to the top of the machine via CWE-1020.
D. CN3:
Connects to the Junction Box via CWO-3033.
E. POWER CORD:
Delivers 120 VAC power to the Remote Pendant.
(Top View)
A DCB B
E

9
PLASMA POWER SOURCE
1. OUTPUT CURRENT CONTROL
The Current Control is used to set the desired output current, the current can be adjusted from 15-60
amps. For drag cutting applications, the current should not exceed 60 amps.
2. FUNCTION CONTROL
The Function Control knob is used to select between four operating modes -- Set, Run, Rapid Auto
Restart, and Latch. SET is used for setting gas pressure and purging lines. RUN is used for torch
operation. RAPID AUTO RESTART allows for faster restarting of the Pilot Arc for uninterrupted
cutting. The LATCH is used for specic applications, generally hand held cuts.
3. ON / OFF POWER SWITCH:
Controls input power to the power supply. Up is ON, down is OFF.
4. AIR / GAS PRESSURE CONTROL:
Used in the SET mode to adjust the air/gas pressure. Pull knob out to adjust, then push in to lock.
5. AC INDICATOR:
Steady light indicates power supply is ready for operation. Blinking light indicates interlock mode.
Refer to power supply operation manual for more instructions.
6. TEMP INDICATOR:
Indicator will light power supply internal temperature is above the normal operational limits. Let unit
cool before continuing operation.
7. GAS INDICATOR:
Indicator will light when minimum input gas pressure for power supply operation is present. This may
not be enough pressure for torch operation.
8. DC INDICATOR:
Indicator will light while the torch switch is pressed.
9. FAULT ERROR INDICATOR:
Indicator is ON when fault circuit is active. Refer to power supply operation manual for more
instructions.
10. PRESSURE INDICATORS:
Indicator will light according to pressure that was set using Pressure Control Knob.
Victor / Thermal Dynamics, Art# A-07886
7
43
2
1
10
9
8
6
5

10
TECHNICAL DATA
Amperage: 30-80 AMPS, 100 AMP Max. Adjustable
Input Voltage: Power Source, see Page 11
120 VAC 50/60 Hz single phase
Rotation Speed: 0.2-11 rpm
Cam Range: 5" (125 mm)
Burning Diameter: 1-12" (25-300 mm)
Machine Weight: 170 lbs. (77 kg)
Power Source Weight: 73.5 lbs. (33 kg)
Shipping Weight: 283.5 lbs. (129 kg)
DIMENSIONS:
30"
(762 mm)
34"
(864 mm)
20"
(508 mm)
6"
(152 mm)
26"
(660 mm)

11
POWER SUPPLY ELECTRICAL SPECIFICATIONS
Rated Output 80 Amps
Output Range 30 - 80 Amps, 100 Amps Max., Adjustable
Production Piercing and 1/2" (12mm)
Cutting Capacity
Maximum Piercing and 3/4" (20mm)
Cutting Capacity
Maximum Edge Start 1 1/4" (30mm)
208-230/460V, 1/3 ph, 50/60 Hz,
Input Volts 380/400V, 3 ph, 50/60 Hz,
600V, 3 ph, 60 Hz
99 (208V, 1 ph)
49 (208V, 3 ph)
95 (230V, 1 ph)
Input Amps @ 45 (230V, 3 ph)
Max Output 28 (380V, 3 ph)
27 (400V, 3 ph)
60 (460V, 1 ph)
29 (460V, 3 ph)
Kilowatt Output 12 kW
Duty Cycle 80% @ 80 Amps
100% @ 70 Amps
MAX OCV 260 VDC
Gas Type Air @ 75 psi (5.2 bar) @ 6.7cfm (189 Ipm)
Pilot Start Cartridge
Weight 63 lbs. (28.6kg) - Unit, Power Cable,
(Torch and Leads)
Dimensions H 13.5" (343mm) x W 9.75" (248mm) x
L 26.0" (660mm)
Work Cable 50' (6.1m)
Control CNC rear panel connector, Start/Stop and
OK to Move
Input Power Cable 10' (3m) with plug (208/230V)
6' (2m) without plug (400V)
Warranty 4 Years Power Supply & 1 Year Torch - Americas
3 Years Power Supply & 1 Year Torch - International
Certications IP-23C, CSA, NTRL/C, CE, CCC
Torch Conguration
Torch SL100®SV with ATC®, 180° Automation

12
CBP-2020 CB-1PR PLASMA CIRCLE BURNER / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 CBO-1670 Racking System
2 1 CWO-1685 Small Horizontal Racker
3 1 CWO-3004 Cam Shaft & Spacer Assembly
4 1 CWO-3005 5" Cam Assembly
5 1 CWO-3199 Housing Assembly
6 1 CWO-3399 Load Spring Assembly
7 1 CWO-3417 Motor & Transmission Plate Assembly
8 1 CWO-3418 Transmission
9 1 CWO-3422 P.M. Motor 157
10 1 CWO-3466 Slide Bar Mounting Assembly
11 1 CWO-3483 Shaft Assembly CB-1PR
12 1 CWO-3484 CB-1PR Collector Ring Assembly
13 1 CWO-3516 CB-1PR Pointer Assembly
14 1 CWO-3922 Manifold & Retainer Assembly
15 1 CWO-3923 CB-1PR Large Brush Assembly
16 1 CWO-3933 26" Air Hose Assembly
17 1 CWO-3955 Terminal Block Assembly
18 1 CWO-3941 High Frequency Brush Assembly
19 1 CWO-3945 CB-1PR Small Brush Holder
20 1 CWO-4050 1" Bearing w/Fasteners
21 1 CWO-4060 1-1/4" Bearing w/Fasteners
22 1 CWO-5075 1-1/4" ID Trantorque
23 1 CWO-5220 Guard Assembly
24 1 CWO-9037 CB-1PR 7-1/8" Diameter Gear
25 1 CWO-9482 Centering Head Tool
26 1 CWO-4849 Motor Mt. Plt. Insulator
27 1 CWO-4848 Trans. Plate Insulator
28 1 CWO-3035 Junction Box Assy. Plasma
29 1 CWO-3939 Manifold Power Cable
30 1 CWO-3957 Low Frequency Power Cable
31 1 CWO-3958 High Frequency Power Cable
32 1 CWE-1026 Sensor Mount Bracket
33 1 CBP-2000 Control Box, Remote
34 1 CBP-2010 Control Mount Arm
Items not Shown
QTY PART NO. DESCRIPTION
1 CWE-1020 Sensor Cable
1 CBP-2005 Control to Unit Cable
1 CWE-1028 Sensor Target
Note: 1. See Page 14 for CBP-2020 wiring and cable information.
2. CWO-7658 is the plasma replacement torch. (Page 29)

13
CBP-2020 CB-1PR PLASMA CIRCLE BURNER / EXPLODED VIEW
12
23
22
24
18 15
17
19
21
5
16
25
13
11
10
1
2
6
3
4
8
9714
20
28
29
30
31
27
26
32
33
34

14
CBP-2020 CB-1PR PLASMA CIRCLE BURNER / WIRING DIAGRAM
TO
CB-1P POWER SOURCE

15
CBO-1670 RACKING SYSTEM / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 2 ABR-1070 V-Guide Ways 19"
2 1 CWO-1675 Vertical Racker
3 1 CWO-1695 Attachment Block
4 1 CWO-3450 10.6# Load Spring Assy.
5 1 CBO-1675 Torch Clamp Assy.
6 2 FAS-1351 Hex Nut 1/4-20
7 2 FAS-2351 Hex Hd Cap Scr 1/4-20 x 1-1/4"
ITEM QTY PART NO. DESCRIPTION
1 1 BUG-2032 Knob, Black
2 1 CWO-1678 Racker Plate
3 1 CWO-1679 Pinion 11T
4 2 CWO-1680 W2 Fixed Leg & Wheel Assy.
5 2 CWO-1681 W2 Adj. Leg & Wheel Assy.
6 1 CWO-1686 Mount Plate (Small Racker)
7 2 CWO-4020 Fixed Leg & Wheel Assy.
8 2 CWO-4021 Adj. Leg & Wheel Assy.
9 1 CWO-4112 Bracket
10 1 FAS-0355 Hex Hd Cap Scr 1/4-20 x 1/2"
11 2 FAS-0534 Soc Hd Cap Scr #10-24 x 3/8"
12 4 FAS-0557 Soc Hd Cap Scr 1/4-20 x 3/4"
13 1 FAS-1307 Hex Jam Nut 3/4-16
14 1 FAS-1351 Hex Nut 1/4-20
15 1 MUG-1141 Bearing Collet
16 1 MUG-1142 Knob, Locking
17 1 MUG-1144 Shaft
18 2 MUG-1453 Stand-Off
19 1 MUG-1579 Retaining Ring
20 3 WAS-0240 1/4" SAE Washer
21 1 WAS-0243 1/4" Split Lock Washer
22 1 CWO-1671 Racker Shield
23 2 FAS-0559 Soc Hd Cap Scr 1/4-20 x 1"
F = Fixed Wheel Placement
A = Adjustable Wheel Placement
CWO-1685 SMALL HORIZONTAL RACKER / EXPLODED VIEW / PARTS LIST
4
3
5
2
1
1
6
7
6
7
1
19
16
17
15
13
3
23
20
2
18 4
5
22
F
A
A
F
6
FF
AA
10
20
9
11
21
14
7
12
8

16
CWO-3004 CAM SHAFT & SPACER ASSEMBLY / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 CWO-4073 Ball Joint Rod End 5/16-24 RH
2 1 CWO-5019 Ball Joint Rod End 5/16-24 LH
3 1 CWO-9078 Spacer 1/2" O.D. x 5/16 I.D. x 3/4"
4 1 CWO-9357 Cam Shaft Tube
5 1 FAS-0377 Hex Hd Cap Scr 5/16-18 x 3/4"
6 1 FAS-1380 Hex Nut 5/16-24
7 1 FAS-1381 Hex Nut 5/16-24 LH
8 1 FAS-2375 Hex Hd Cap Scr 5/16-18 x 2"
9 3 WAS-0250 5/16 SAE Washer
ITEM QTY PART NO. DESCRIPTION
1 2 BUG-2098 Delrin Washer 3/8" I.D.
2 1 BUG-9012 Locking Collar
3 1 CWO-4026 Base Plate 5" Cam
4 2 CWO-4027 End Plate 5" Cam
5 1 CWO-4028 Center Block 5" Cam
6 1 CWO-4029 Screw 5" Cam
7 2 CWO-4031 Rod 5" Cam
8 1 CWO-4032 Knob
9 1 CWO-5199 Scale
10 4 FAS-0434 Set Scr #10-24 x 3/8"
11 1 FAS-0444 Set Scr #10-32 x 3/8"
12 2 FAS-0495 Set Scr 3/8-16 x 1/2"
13 4 FAS-0534 Soc Hd Cap #10-24 x 3/8"
CWO-3005 5" CAM ASSEMBLY / EXPLODED VIEW / PARTS LIST
5
2
9
7
4
6
8
1
3
9
9
1
4
5
3
9
13
11
4
10
2
7
6
1
8
12
13

17
CWO-3035 JUNCTION BOX ASSEMBLY / PARTS LIST / WIRING DIAGRAM
ITEM QTY PART NO. DESCRIPTION
1 1 CWO-3033 Cable Assy., Plasma Box
2 1 CWO-3933 20" Oxygen Hose Assy.
3 1 CWO-3938 Hose Coupling Assy.
4 1 CWO-3957-24 24" Low Frequency Power Cable
5 1 CWO-3958-24 24" High Frequency Power Cable
6 1 CWO-6288 Terminal Block (6)
7* 1 CWO-6771 Machined Enclosure & Cover
8 1 CWO-6772 JB Support Block
9* 2 CWO-6767 Cord Grip 1-1/4 Wire
10 4 FAS-0235 Rnd Hd Scr #10-24 x 1/2"
11* 4 FAS-0527 Soc Hd Cap Scr #8-32 x 3/4"
12 1 FAS-0359 Hex Hd Cap Scr 1/4-20 x 1"
13* 2 FAS-0915 Flt Hd Soc Scr #6-32 x 1/2"
14* 2 FAS-1310 Hex Nut #6-32
15 2 FAS-1351 Hex Nut 1/4-20
16 1 FAS-2351 Hex Hd Cap Scr 1/4-20 x 1-1/4"
17 2 WAS-0240 1/4" SAE Washer
18 2 WAS-0243 1/4" Split Lock Washer
* NOT SHOWN FOR CLARITY

18
CWO-3199 HOUSING ASSEMBLY / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 BUG-1296 90 Degree Hose Adaptor
2 1 CWO-4226 Outlet Bushing
3 1 CWO-5837 Center Tube Housing
4 1 CWO-5843 Top Housing Plate CW-5
5 1 CWO-5846 Lower Housing Plate CW-5
6 2 CWO-5975 Insert 1-5/8" O.D. x 1.376" I.D. x 1"
7 3 CWO-9339 Angle For Guard
8 3 FAS-0535 Soc Hd Cap Scr #10-24 x 1/2"
9 8 FAS-0548 Soc Hd Cap Scr #10-32 x 3/8"
9
56
3
6
4
7
8
9
1
2

19
CWO-3418 TRANSMISSION / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 CWO-3276 Pinion Gear Assembly
2 1 CWO-4068 Transmission SW 3.5:1
2
1
CWO-3422 P.M. MOTOR / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 CWO-4069 Gear, P.M. Motor
2 1 CWO-4147 P.M. Motor Bracket #970
3 1 CWO-5997 P.M. Motor
4 3 TERM-WTE-1508 #8 Fork Blue 14RB-8FL T&B
1
2
3
4

20
CWO-3483 SHAFT ASSEMBLY CB-1PR / EXPLODED VIEW / PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 BUG-9096 Outlet Bushing Oxygen
2 2 CWO-4202 O-Ring CB-1PR N70 568 322 1-1/4
3 1 CWO-5781 Shaft
4 1 CWO-5975 Insert 1-5/8" O.D. x 1.376 x 1"
CWO-3516 CB-1PR POINTER ASSEMBLY / EXPLODED VIEW / PARTS LIST
1
2
3
2
4
O-Ring Groove
O-Ring Groove
ITEM QTY PART NO. DESCRIPTION
1 1 CWO-4238 CB-1PR Center Pin
2 1 CWO-9131 Compression Spring
3 1 FAS-0559 Soc Hd Cap Scr 1/4-20 x 1"
3
2
1