Build A Spa ZEUS User manual

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
BUILT INFRONT OF YOU . FOR YOU .
2019
SEL A SSEMBLY M A NU A L

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
INTRODUCTION
CONGR A TUL A TIONS ON THE PURCH A SE O YOUR NEW SEL A SSEMBLY HOT TUB . BUILD A SP A A RE THE IRST IN THE WORLD TO BE O ERING A N
A CRYLIC HOT TUB , TH A T IS BUILT BY THE END CONSUMER . WE ' RE A BSOLUTELY CON IDENT TH A T WE ' RE M A KING POSITIVE CH A NGES A ND
STRIVES TO THE HOT TUB INDUSTRY IN THE EUROPE A N M A RKETPL A CE , A ND A D A M A NT TH A T BUILD A SP A WILL TR A NS ORM THE W A Y TH A T WE
PURCH A SE SP A S IN TOD A Y ' S M A RKETPL A CE .
WE ' RE SICK A ND TIRED O OTHER COMP A NIES OUT THERE CONTINUING TO CH A RGE EXCESSIVE PRICE POINTS TO THE ILL IN ORMED CONSUMER ,
A ND , R A NKLY , WITH LITTLE TO O ER TH A N A ' WORLD RENOWNED BR A ND ', OR ' US A/ C A N A DI A N M A DE ST A MPED ON IT '.
BUILD A SP A H A S T A KEN 4 M A JOR & RE A L LI E BUSINESS OVERHE A DS TH A T CONSTITUTE TOW A RDS THE PRICE YOU WILL P A Y OR A NY
PRODUCT , A ND , YES , YOU GUESSED IT ... TURNED THEM ON THEIR HE A D .
SEE BELOW:
PREM A DE & US A/ C A N A DI A N M A DE SP A
L A RGE A CTORY PREMISES , BUSINESS R A TES ,
O TEN HUNDREDS O A CTORY WORKERS
YOUR G A RDEN IS OUR A CTORY , SO WE REDUCE
M A SSIVELY ON OVERHE A DS
SHIPPING ROM US A/ C A N A D A/A SI A IS
EXPENSIVE ! IMPORT DUTIES , T A XES , SHIPPING
A GENTS . OREIGN EXCH A NGE
95 % O OUR SUPPLY CH A IN IS IN THE UK / EU . A ND
BEC A USE IT IS SENT TO YOU IN L A T P A CK , WE
CONSOLOD A TE OUR INVENTORY M A SSIVELY .
OVERSE A S A CTORIES SELL THROUGH A DISTRIBUTOR ,
A ND THEN A RET A ILER SELLS IT TO YOU . TH A T IS 3
COMP A NIES M A KING PRO IT BE ORE IT RE A CHES YOU !
WE ELIMIN A TE A LL COSTS ROM A CTORIES ,
DISTRIBUTORS , RET A ILERS & L A BOUR WORK ORCE .
OVERSE A S A CTORIES O TEN H A VE WORK ORCES IN
THE HUNDREDS
WHEN YOU SEL A SSEMBLE YOUR BUILD A SP A. YOU A RE
THE WORK ORCE !

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
BE ORE YOU ST A RT
BE ORE WE LET YOU RUN A W A Y A ND BEGIN A SSEMBLING YOUR SP A. THERE ' S A EW S A ETY CONSIDER A TIONS YOU SHOULD M A KE . I YOU A RE
IN A NY DOUBT WH A TSOEVER , THEN PLE A SE C A LL US OR SEEK PRO ESSION A L A DVISE .
THE GLUE WE USE ON A LL O OUR SP A S IS GRI ON WD - 05 . IT IS A WET , DRY & EXTREMELY A ST SOLVENT WELD . THE
PRODUCT IS EXTREMELY L A M A BLE A ND IRRIT A NT ON CONT A CT WITH EYES . YOU SHOULD T A KE CONSIDER A TIONS A S TO THE
GRI ON WD - 05 MSDS WHICH IS A V A IL A BLE ONLINE , OR A SK OUR O ICE OR A N E COPY .
THE ZEUS BUILD A SP A REQUIRES A N ELECTRIC A L EED O 16 / 32 A MP . DURING THE A SEEMBLY PROCESS YOU WILL BE REQUIRED
TO CONNECT COMPONENTS ON YOUR SP A INTO A PRE TESTED MOTHERBO A RD . I YOU A RE IN A NY DOUBT DURING THIS
PROCESS , PLE A SE SEEK PRO ESSION A L & ELECTRIC A L A SSIST A NCE .
NOTE: A P A RT P QU A LI IED ELECTRICI A N IS REQUIRED TO CRE A TE THE SUPPLY TO YOUR SP A.
THE HE A VIEST COMPONENT DURING THE A SSEMBLY PROCESS IS THE SP A SHELL . THE SP A SHELL WEIGHS A ROUND 50KGS . IT IS
STRONGLY A DVISED TH A T YOU DO NOT LI T THIS OBJECT WITH A NY LESS TH A N 2 - 3 IT A ND A BLE PEOPLE TO A SSIST YOU . OR
A NY URTHER A SSIST A NCE ON M A NU A L H A NDLING O OUR PRODUCTS , PLE A SE C A LL OUR O ICE OR A DVISE
INHERENTLY , YOU WILL BE MIXING W A TER WITH ELECTRICITY DURING THE A SSEMBLY O YOUR SP A. DURING THIS PROCESS , IT
IS O THE UTMOST IMPORT A NCE TH A T THE SYSTEM REM A INS COMPLETELY DE A D UNTIL H A S BEEN PROVED O NO W A TER
LE A K A GE .
DURING THE BUILD PROCESS , YOU WILL BE REQUIRED TO USE V A RIOUS H A ND TOOLD DURING THE PROCESS . IT IS EXTREMELY
IMPORT A NT TH A T A LL TOOLS USED A RE USED IN A CCORD A NCE WITH THEIR M A NU A CTURERS S A ETY INSTRUCTIONS .
THE MINIMUM A MOUNT O PPE SHOULD BE CONSIDERED DURING YOUR BUILD . YOU SHOULD CONSIDER COVER A LLS / P A PER SUIT ,
NITRILE GLOVES , GL A SSES , S A ETY BOOTS ( STEEL TOE C A P )

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
TOOLS REQUIRED
WE DO OUR BEST TO ISSUE YOU WITH A LL THE TOOLS A ND EQUIPMENT YOU WILL REQUIRE , HOWEVER THERE A RE SOME HOUSEHOLD
CONSIDER A TIONS TH A T YOU WILL NEED TO H A VE PRIOR TO THE COMPONENTS A RRIV A L .
POZI & PHILLIPS SCREWDRIVERS ,
MULTIPLE SIZES
KNI E BL A DE SCISSORS
M A X 60MM ' E A GLE BE A K ' GRIPS H A ND S A W H A ND DRILL
P A PER ROLL TO BE USED A S A DRIP
TR A Y
ST A PLER M A LLET

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
PREP A R A TORY WORK
WE ' VE A LL HE A RD O THE 5P ' S O DIY ! PRIOR PL A NNING PREVENTS POOR PER ORM A NCE ! IT ' S IMPORT A NT TO ENSURE TH A T THE BELOW
PREP A R A TORY WORKS A RE COMPLETED PRIOR TO BEGINNING TO A SSEMBLE YOUR SP A IN ORDER TO M A KE SURE TH A T A LL WILL RUN
SMOOTHLY ON THE D A Y .
IT ' S IMPORT A NT TH A T YOU PREP A RE YOUR ROUTE ROM WHERE THE P A LLET O COMPONENTS WILL BE
DELIVERED INTO IT ' S IN A L DESTIN A TION . REMOVE A NY POTENTI A L SLIPS , TRIPS & A LLS ROM THE WORKING
A RE A A ND A LSO THE A CCESS ROUTE INTO YOUR G A RDEN .
ENSURE TH A T THE A RE A YOU A RE PL A CING YOUR SP A IS PREP A RED IRM , LEVEL & COMP A CT . THE HOT TUB IS
DESIGNED SPECI IC A LLY TO BE PL A CED ON A LEVEL GROUND . THERE A RE 2 M A JOR SUPPORTING A RE A S O THE
SP A. THE OOTWELL ( WHICH WILL TOUCH THE LOOR ), A ND THE OUTER PERIMETER O THE R A ME . I YOU
C A NNOT GET THE WHOLE A RE A TH A T THE SP A IS TO BE S A T ON L A T , THEN IT IS IMPORT A NT TH A T THESE 2
M A JOR PRESSURE LO A DED A RE A S A RE .
OFF
ON
CONSUMER UNIT
CONSUMER UNIT / USEBO A RD
SW A C A BLE L A RGE ENOUGH TO C A RRY 32 A ( 6MM )
32 A ROT A RY ISOL A TOR ( IP65 )
SY LEX C A BLE L A RGE ENOUGH TO C A RRY 32 A, TO
BE COILED UP A T A LENGTH TO RE A CH THE
URTHEST POINT A W A Y ON YOUR SP A.
A V A IL A BLE IN EITHER 16 / 32 A MP . YOU SHOULD CONSULT YOUR QU A LI IED ELECTRICI A N TO DECIDE WHICH YOU
A RE A BLE TO OPT OR .
YOU SHOULD PREP A RE THE OLLOWING CIRCUIT OR A 32 A MP MODEL . OR 16 A MP CIRCUIT , PLE A SE C A LL .

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
WH A T ' S IN THE BOX !
WITH EVERY BUILD A SP A SEL A SSEMBLY KIT , YOU WILL RECEIVE THE BELOW COMPONENTS . IT ' S IMPORT A NT TH A T YOU V A LID A TE THIS LIST
A G A INST WH A T H A S BEEN SUPPLIED A T THE E A RLIEST OPPORTUNITY . I YOU H A VE ORDERED A NY A DDITION A L EXTR A S TO IT TO YOUR SP A,
THEY WILL NOT A PPE A R ON THE ST A ND A RD SHIPMENT LIST OUTLINED BELOW .
40X
1XSET
1XSET

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP ONE - STRUCTURE A RRIV A L & POSITION
1 . M A RK OUT YOUR WORKING A RE A & DELIVER THE HOT TUB R A MEWORK , UPSIDE DOWN A ND POSITION
IT . THIS WILL M A KE YOUR WORKING A RE A.
2 . PL A CE THE HOT TUB SHELL ONTO THE TOP O THE HOT TUB R A ME . THIS SHOULD A LSO BE PL A CED UPSIDE DOWN LIKE THE PICTURES A TT A CHED .
IGURE 1 IGURE 2
IGURE 3IGURE 4

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP TWO - PLUMBING THE JET WORK
LOC A TE THE DIVERTOR V A LVE WHICH LOOKS LIKE THIS . IT SHOULD BE M A RKED WITH A ' L ' OR ' R ' WHICH WILL
COINCIDE WITH THE REL A TING PIPEWORK WE USE L A TER . I IT IS NOT M A RKED WITH ' L ' OR ' R ', YOU C A N A SSUME
TH A T ' L ' IS THE LE T H A ND SIDE O THE V A LVE A S YOU A CE IT .
LOC A TE THE M A NI OLD CONNECTOR KITS . THERE A RE TWO O THEM . WE WILL IT THE SIDE M A RKED ' L ', IRSTLY . TO DO THIS , USING THE SOLVENT WELD
PROVIDED , A PPLY A GENEROUS CO A T ONTO THE PIPE A S A BOVE . THEN , A PPLY A SIMIL A RLY GENEROUS CO A TING OR THE EM A LE SIDE ON THE DIVERTER .
NEXT , PUSH DOWN THE M A NI OLD KIT INSIDE THE DIVERTOR SIDE TO CRE A TE THE CONNECTION . HOLD DOWN IRMLY OR A ROUND 5 - 10 SECONDS TO GIVE
THE SOLVENT WELD TIME TO SE A L .
NOTE: ENSURE TH A T THE M A NI OLD KIT IS A CING OUTW A RDS TOW A RDS THE CURVE O THE SHELL .
IGURE 5 IGURE 6
IGURE 7
IGURE 8
IGURE 9
IGURE 10

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP TWO - PLUMBING THE JET WORK
WITH THE M A NI OLD KIT ON THE LE T SIDE NOW MOUNTED ONTO THE DIVERTOR , IT ' S TIME TO CONNECT THE PIPES . THE
PIPEWORK IS A LL PRE NUMBERED A ND LIKE IN THE PICTURE A BOVE , SHOULD CONNECT E A SILY . THERE A RE 12 PIPES TO
CONNECT . IT IS A DVIS A BLE A T THIS ST A GE TH A T YOU DO NOT PERM A NENTLY SECURE THEM WITH SOLVENT WELD UNTIL YOU
H A VE CONNECTED A LL PIPES TO THEIR A SSOCI A TED JETS A ND CON IRMED TH A T THERE A RE NO SP A RE PIPES / JETS WITHOUT A
CONNECTION .
ONCE CON IRMED A ND YOU H A VE CHECKED OVER THIS TWICE , YOU C A N SOLVENT WELD THEM IN POSITION . IT IS A DVIS A BLE TO
SOLVENT WELD THE JOINTS SEQUENTI A LLY ROM 1 - 12 R A THER TH A N THE JETS CLOSEST TO E A CH OTHER . TO SOLVENT WELD
THEM , YOU MUST REMEMBER TO A PPLY A CO A T ON THE SIDE O THE JET , A ND A CO A T ON THE INSIDE O THE PIPEWORK . HOLD
IN POSITION OR 5 - 10 SECONDS PER JET TO GIVE THE SOLVENT WELD ENOUGH TIME TO WELD THE CONNECTION .
REPE A T A LL O THESE STEPS OR THE RIGHT H A ND SIDE M A NI OLD
ROM THE PREVIOUS CHECKPOINT
IGURE 11 IGURE 12
IGURE 13

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP THREE - PLUMBING THE HE A TING & JET SYSTEM
LOC A TE THE P A RT ON THE SHELL A S BELOW . IT IS DIRECTLY ON THE OPPOSITE SIDE TO THE M A NI OLD A ND DIVERTOR SYSTEM WE WERE
WORKING ON IN STEP TWO .
SOLVENT WELD THE 3 COMPONENTS HIGHLIGHTED IN STEP 2 INTO THE A SSEMBLY IN STEP 3 .
PL A CE INTO THE ILTER RING A S IN STEP 4 . IT IS A DVIS A BLE TH A T YOU DO NOT SOLVENT WELD THIS IN POSITION UNTIL L A ST ON THIS
STEP .
USING THE 60MM OUTSIDE DI A METER PIPE , CUT A LENGTH O TO CONNECT A 45
DEGREE ELBOW COMING ROM THE SUCTION NUT ON THE SHELL , TO MEET THE TEE
MODULE WE PRE M A DE IN THE L A ST STEP . YOU M A Y NEED TO PRE A NGLE A LL O
THESE PRIOR TO SOLVENT WELDING .
ONCE YOUR A SSEMBLY LOOKS LIKE THE IN A L IGURE ON THE LE T , YOU C A N
SOLVENT WELD A LL THE JOINTS . REMEMBER TO BE GENEROUS IN YOUR CO A TINGS
A T THIS ST A GE A ND W A IT 10 SECONDS OR THE JOINT TO WELD .
IT IS RE A LLY IMPORT A NT NOT TO RUSH THIS ST A GE A ND M A KE SURE A LL JOINTS
A RE SECURE .
IGURE 14
IGURE 15 IGURE 16
IGURE 17
IGURE 18
IGURE 19

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP OUR - QU A LITY CHECK A ND LIP .
BE ORE WE PROCEED A NY URTHER , IT ' S VIT A L TO CHECK A LL HOSE CONNECTIONS , PIPEWORK CONNECTIONS , VENTURIM A X A IR V A LVE
CONNECTIONS , JET CONNECTIONS , M A NI OLD CONNECTIONS TO ENSURE TH A T A LL A RE PROPERLY A ND A DEQU A TELY CONNECTED . THE NEXT STEP
IS TO LIP THE HOT TUB INTO POSITION , SO A TER THIS ST A GE WE LOOSE VISIBILITY A ND E A SE O A CCESS PERM A NENTLY .
NOTE: IT M A Y BE A GOOD IDE A TO A SK A RIEND / COLLE A GUE TO CHECK A T THIS ST A GE .
USING 2 PEOPLE , SLIDE THE SHELL O THE SIDE O THE R A MEWORK . TILT IT UPRIGHT A ND HOLD IT VERTIC A LLY .
LIP THE R A ME VERTIC A LLY ,
LIKE THE SHELL . PL A CE THE HOT
TUB R A ME BEHIND THE SHELL .
YOU MUST ENSURE TH A T THE
SIDE WITH THE SHORT LENGTH
O WOOD A S IN THE IGURE , IS
PL A CED ON THE SIDE O THE
SHELL UNDERNE A TH THE
LOUNGER SE A T . THIS IS THE
MOUNT OR THE PUMP . SEE
IN A L IGURE .
PUMP MOUNT
IGURE 20
IGURE 21
IGURE 22
IGURE 23
IGURE 24
IGURE 25 IGURE
26

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP IVE - LED LIGHT , TOPSIDE , BLUETOOTH INST A LL A TION
USING THE 3X QU A D LED LIGHT KITS , INSERT INTO POSITION THE LED LIGHTS INTO THE V A RIOUS LED LIGHT PORTS A ROUND THE SP A.
THERE A RE A TOT A L O 9 A S ST A ND A RD . ( REPE A T THE A BOVE 2 IGURES OR THE IN A L 3 LIGHTS , LOC A TED ON THE SIDE CONNECTING
THE TWO ROM A BOVE .
LOUNGER SIDE LED LIGHTS
CONNECT THE LED LIGHT QU A DS , BE SURE TO OLLOW THE
A RROWS A ND M A KE SURE THEY A RE A CING E A CH OTHER
USING THE STICKY B A CK TOPSIDE ,
PEEL O THE STICKER A ND MOUNT TO
THE A CRYLIC . OUR A DVISE IS A LW A YS
TO H A VE THE ' GECKO ' SLOG A N A CING
INW A RDS TO THE TUB .
LED LIGHT
CONTROLLER
BLUETOOTH
A MPLI IER
12V A C / DC
CONVERTER
MOUNT THE A BOVE COMPONENTS ONTO THE R A MEWORK A S A BOVE . ENSURE TH A T THEY A RE MOUNTED TO
THE SIDE JUST A BOVE THE PUMP MOUNT . ( SEE YELLOW LINE A BOVE )
IGURE 27 IGURE 28
IGURE 29
IGURE 30
IGURE 31
IGURE 32 IGURE
33

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP IVE - ELECTRIC A L INST A LL A TION
CONNECT THE LED
LIGHTS TO THE M A IN
BOX
CONNECT THE SPE A KER WIRE TO THE SPE A KERS A S SHOWN . THERE A RE 2 SPE A KERS IN TOT A L , A ND
THE PURPLE C A BLE A LIGNS TO 1 SPE A KER , A ND THE GREEN C A BLE A LIGNS TO 2 SPE A KER .
UNR A VEL THE TOPSIDE WIRE , A S A BOVE A ND EED
IT THROUGH TO THE SIDE WHERE THE SPE A KER
BOX , LED LIGHTS A RE A ND LE A VE LOOSE OR NOW .
MOUNT THE M A IN PCB BOX TO THE
R A MEWORK . THE POSITION O THE
PCB IS TO BE IN RONT O THE 3X
W A TER A LL DIVERTOR PIPE . SEE BLUE
A RROW .
POSITION THE PUMP ONTO THE R A ME A S A BOVE .. M A KE NOTE O THE POSITION TH A T IT SHOULD
BE MOUNTED ONTO THE A RE A MENTIONED PREVIOUSLY . SEE IGURE .
LOUNGER
IGURE 34
IGURE 35 IGURE
36
IGURE 37
IGURE 38
IGURE 39
IGURE 40
IGURE 41
IGURE 42
IGURE 43

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP SIX - HE A TER INST A LL A TION & M A KING W A TERTIGHT
H A ND SCREW THE PUMP UNIONS ONTO THE PUMP INLET & PUMP OUTLET
( SEE A BOVE )
INLET
OUTLET
SOLVENT WELD A 12CM LENGTH O 2 "/ 60MM SO T PIPE TO THE
RIGHT SIDE O THE HE A TER . IT ' S IMPORT A NT TO NOTE WHICH SIDE
O THE HE A TER TO INST A LL THIS PIPE TO . REMEMBER TO GLUE
BOTH THE M A LE SIDE A ND THE EM A LE SIDE O THE JOINT . HOLD
OR 10 SECONDS TO ENSURE A SOLID WELD .
WITH THE PIPE NOW IN THE HE A TER SIDE , CONNECT THE PIPE INTO THE 45 DEGREE ELBOW COMING ROM THE PLUMBING WE ITTED
E A RLIER . IT IS A DVIS A BLE TO PL A CE SOMETHING TO SUPPORT THE WEIGHT O THE HE A TER UNDERNE A TH IT IN ORDER TO PREVENT THE
WELD ROM BRE A KING .
CUT A LENGTH O 2 " / 60MM PIPE TO M A KE THE IN A L
CONNECTION ROM THE HE A TER TO THE PUMP UNION .
NOTE: USE THE N A TUR A L CURVE ON THE PIPE TO EED IT IN OR
A PER ECT IT .
IN A LLY , ONCE THE SOLVENT WELD H A S H A D A ROUND 2 - 3
MINUTES TO WELD , BY H A ND , TIGHTEN THE BL A CK UNIONS
USING A RE A SON A BLE PRESSURE .
IGURE 44 IGURE
45
IGURE 46
IGURE 47
IGURE 48
IGURE 49

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP SEVEN - PUMP TO M A NI OLD PIPE .
WITH THE INLET SIDE O THE PUMP NOW COMPLETE , REMOVE THE UNION ON THE OUTLET SIDE O THE PUMP , A ND WITH THE L A RGE COIL O
REM A INING 2 "/ 60MM PIPE , CRE A TE THE A SSEMBLY A S IN IGURE ' XX ', THIS SHOULD BE SOLVENT WELDED A ND LE T OR A ROUND 10
MINUTES TO PERM A NENTLY WELD . IT IS A DVIS A BLE TH A T YOU COMPLETE A LL T A SKS ON THIS P A GE PRIOR TO M A KING THE SOLVENT
WELD , A S YOU M A Y NEED TO ROT A TE THE 45 DEGREE ELBOW IN ORDER TO M A INT A IN A POSITIVE A NGLE TO THE DIVERTOR .
ROM THE RE A R , EED THE 2 "/ 60MM PIPE
CONNECTOR INTO THE OUTPUT SIDE O THE
PUMP . H A ND SCREW THE UNION ONTO THE
PUMP OUTPUT . DO NOT WORRY TOO MUCH
A BOUT TIGHTENING TOO MUCH A T THIS
ST A GE .
EED THE 2 "/ 60MM PIPE THROUGH TO THE
INSIDE O THE LE T A ND RIGHT M A NI OLD
SETS . THERE SHOULD BE A SIGNI IC A NT
A MOUNT O REM A INING PIPE .
M A RK A RE A SON A BLE TERMIN A TION POINT
OR THE PIPE SOLVENT
WELD INTO POSITION . HOLD OR
10 - 20 SECONDS TO A W A IT WELD .
IGURE 50
IGURE 51
IGURE 52
IGURE 53
IGURE 54
IGURE 55
IGURE 56 IGURE 57

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP EIGHT - ELECTRIC A L WIRING
REMOVE A LL O THE SECURING A CEPL A TE
HOLES A S IDENTI IED A BOVE .
REMOVE THE GROMMET & PL A STIC B A RS
A S A BOVE
PULL DOWN THE RIGHT 3 GROMMETS
IN THE NEXT EW STEPS , WE A RE GOING TO INST A LL THE COMPONENTS INST A LLED THIS A R ONTO THE MOTHERBO A RD . I YOU A RE UNSURE A BOUT
A NYTHING , YOU SHOULD SEEK PRO ESSION A L A DVISE , OR C A LL OUR O ICE OR A SSIST A NCE . YOU MUST ENSURE TH A T YOU H A VE ULL VISIBILITY
DURING THIS PROCESS , A ND OLLOW THE PROCESSES DILLIGENTLY .
THE COMPONENTS TH A T WE A RE GOING TO INST A LL ONTO THE MOTHERBO A RD DURING THESE STEPS A RE:
IGURE 58
IGURE 59
IGURE 60

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP EIGHT - ELECTRIC A L WIRING
DISPL A Y TOPSIDE INST A LL A TION
WITH THE PCB NOW OPEN , YOU SHOULD A MILI A RISE YOURSEL WITH THE CH A RT A BOVE . OR THE A VOID A NCE O DOUBT , WE H A VE REMOVED A NY
ELEMENTS O THE MOTHERBO A RD TH A T YOU DO NOT NEED TO INST A LL ONTO . THE SYSTEMS TH A T WE USE A RE O A SIGNI IC A NT C A P A CITY , A ND
C A N BE USED IN M A NY W A YS .
INSERT THE TOPSIDE CONTROLS INTO THE A BOVE POINT ON
THE MOTHERBO A RD . THE SECTION IS DET A ILED A S C1
A CORRECTLY INST A LLED
KEYP A D WILL LOOK LIKE THE
OLLOWING:
IGURE 61 IGURE 62

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP EIGHT - ELECTRIC A L WIRING
LED LIGHT CONTROLLER INST A LL A TION
WITH THE PCB NOW OPEN , YOU SHOULD A MILI A RISE YOURSEL WITH THE CH A RT A BOVE . OR THE A VOID A NCE O DOUBT , WE H A VE REMOVED A NY
ELEMENTS O THE MOTHERBO A RD TH A T YOU DO NOT NEED TO INST A LL ONTO . THE SYSTEMS TH A T WE USE A RE O A SIGNI IC A NT C A P A CITY , A ND
C A N BE USED IN M A NY W A YS .
INSERT THE LED LIGHT CONTROLS INTO THE A BOVE POINT ON
THE MOTHERBO A RD . THE SECTION IS DET A ILED A S P33
A CORRECTLY INST A LLED LED
LIGHT CONTROLLER WILL LOOK
LIKE THE OLLOWING:
IGURE 63

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP EIGHT - ELECTRIC A L WIRING
HE A TER INST A LL A TION 1 / 2
WITH THE PCB NOW OPEN , YOU SHOULD A MILI A RISE YOURSEL WITH THE CH A RT A BOVE . OR THE A VOID A NCE O DOUBT , WE H A VE REMOVED A NY
ELEMENTS O THE MOTHERBO A RD TH A T YOU DO NOT NEED TO INST A LL ONTO . THE SYSTEMS TH A T WE USE A RE O A SIGNI IC A NT C A P A CITY , A ND
C A N BE USED IN M A NY W A YS .
ON THE HE A TER , THERE A RE TWO C A BLES . T A KE THE GREY
HE A TER PRONG C A BLE A ND PLUG INTO P1
A CORRECTLY INST A LLED HE A TER
PRONG CONTROLLER WILL LOOK LIKE
THE OLLOWING:
BE C A RE UL TO ENSURE IT IS ITTED
RIGHT SIDE UP . DO NOT ORCE !
IGURE 64
IGURE 65

WWW . BUILDASPA . CO . UK | 0800 009 6430
ENQUIRIES @ BUILDASPA . CO . UK
THE ZEUS
LET ' S GET ST A RTED !
STEP EIGHT - ELECTRIC A L WIRING
HE A TER INST A LL A TION 2 / 2
WITH THE PCB NOW OPEN , YOU SHOULD A MILI A RISE YOURSEL WITH THE CH A RT A BOVE . OR THE A VOID A NCE O DOUBT , WE H A VE REMOVED A NY
ELEMENTS O THE MOTHERBO A RD TH A T YOU DO NOT NEED TO INST A LL ONTO . THE SYSTEMS TH A T WE USE A RE O A SIGNI IC A NT C A P A CITY , A ND
C A N BE USED IN M A NY W A YS .
ON THE HE A TER , THERE A RE TWO C A BLES . T A KE THE REM A INING BL A CK C A BLE A ND INST A LL A S BELOW . :
GREY: LE T ( P3 ), BL A CK , MIDDLE ( P4 ), GREEN , RIGHT ( P5 )
A CORRECTLY INST A LLED HE A TER
WILL LOOK LIKE THE OLLOWING:
ENSURE TH A T THE SCREWS H A VE
BEEN SU ICIENTLY TIGHTENED !
IGURE 66 IGURE 67 IGURE 68