Bulldog Security BDP-15D User manual

SPECIFICATIONS
Model Number
Machine Size 15” 17” 19”
HP 1 HP 1 HP 1 HP
Motor Type A/C 1 capacitor
Amp Draw 13 -15 amps
Weight 78 lbs. 81 lbs. 84 lbs.
175 RPM 175 RPM 175 RPM
Wheels (non-mark) 6” 6” 6”
Brush Drive “B” style clutch
Warranty 5 years motor and gearbox
Brush Speed
Chassis Polished aluminum
Power Cord 50 foot safety yellow 14/3 Ga.
BDP-15D BDP-17D BDP-19D
Motor plugs in
at handle base /
for easy maintenance
All metal chassis /
added weight for
faster results
Non-marking
super thick
bumpers /
protects walls
and baseboards
Fully adjustable
handle position /
comfortable for all operators
Non-marking
retractable
6" wheels / for
easy transport
BULLDOG
General-Duty Floor Machine
175RPM-1HP
15”, 17”, and 19”
Safety enhanced non-
conductive dual
triggers / eliminates
shock potential
Safety enhanced
interlock switch / both
hands are conveniently
in control
For
medium duty
polishing
and
scrubbing
Precision balanced heavy-
duty 56-frame motor /
for easier operation
Dual-planetary high
torque transmission /
for better performance
Traditional all metal
reinforced bell
housing apron /
accommodates
brushes easily
Providing the Finest Global Floor Care Solutions
BULLDOG
175RPM
7C29
Listed /
for reliable
quality
U
L

1.0 Safe Operating Conditions
READ THIS MANUAL BEFORE USING THIS FLOOR MACHINE.
KNOW THE PROPER OPERATION, CORRECT APPLICATIONS
AND THE LIMITATIONS OF THIS EQUIPMENT USE.
Unplug the floor machine when not in use and
when servicing the equipment. To unplug, grasp
the plug, not the cord.
Do not lift, pull or carry
this floor machine by the cord.
Train your staff in the proper use of this floor machine.
BEFORE
Reduce the risk of fire, electric shock, or injury:
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This floor machine is designed for indoor use only.
Do not use outdoors. Do not expose to rain.
Do not wash motor with flowing water. If motor gets
wet, seek authorized service.
Keep the vents on this air-cooled motor free of
debris. Do not operate with the motor covered or
with vents blocks.
Never operate this floor machine near flammable dusts, liquids
or vapors. Never use flammable solvents as a cleaning agent.
Engine sparks and operating heat can cause a fire.
Never handle electrical equipment with wet hands. Never
operate this floor machine in bare feet.
Do not operate a floor machine with damaged
handle controls, cord, or plug. If the equipment
is not performing properly, seek repair from
a qualified service supplier.
This floor machine is constructed with electrical
grounding at the plug. Operate only when
connected to a properly grounded outlet.
See section 1.2 for grounding details.
Prevent electrical cord abuse. Do not close a door upon
the cord, drive equipment over it, or run the
floor machine over it. Do not exposing the
cord to hot surfaces.
Never operate the floor machine over sharp
objects that can be thrown out and harm the
operator and damage the floor. Sweep before
scrubbing or buffing.
NONO
NO
YES
NO
NO
NO
NO
NO
(2)
1.1 Electric Power
This floor machine operates on a 15 amp nominal
120V, 60 hz, A.C. power circuit. The amp, hertz, and
voltage ratings are listed on the motor spec label found
on each machine. Using voltages above or below those
indicated on the data label will damage the motor.
This floor machine must be grounded while in use to
protect the operator from electrical shock. This floor
machine is equipped with a 3-wire cord and a 3-prong
grounding type plug (Figure 1) to fit the properly
grounded receptacle.
Before using this floor machine, make sure a properly
grounded, 3-hole electrical outlet is available. If not, as
in some older facilities, use an adapter for connecting a
3-prong plug to a 2-prong receptacle (Figure 2).
Check the outlet with a which
quickly indicates if a ground is connected. Correct a faulty
grounding before proceeding.
This floor machine is shipped with a 50 foot (15 M) cord which
plugs directly into an approved outlet. The use of an extension
cord is not recommended.
IMPORTANT!!
IMPORTANT!!
This adaptor be
used in Canada.
Never cut off the
grounding prong for use in a 2-prong
outlet. By doing so, you have cut off your
protection from electrical shock.
Never assume that all 3-hole outlets are properly grounded.
may not
ground fault interrupter device
1.2 Grounding Instruction
1.3 Extension Cords
Figure 1
Figure 2
(3)

(5)
2.1 Attach the Power Cord
2.2 Install the Brush or Pad Driver
The triple-wire grounded power cord has been
factory-installed into the handle tube. Plug the male
connector (9) coming out of the motor housing into
the female connector (10) coming out of the end of
the handle tube.
Now, plug the end of the 50 foot power cord into a
grounded power outlet.
queeze both triggers on the handle
and check for power to the motor.
Your floor machine has been built with a “B” style
drive plug fixed to the motor shaft. A brush or pad
driver mounts onto the machine using a
“B” style or a “ Universal” plate on the
brush block
Unplug the floor machine. Lock the
machine handle in the “up” position
and tip the floor machine back
onto the handle.
Mount the brush or pad driver with
the clutch plate(11) over the
drive plug (12).
Give the brush a quick spin to lock the brush
onto the floor machine.
Now, lower the machine back onto the brush.
You’re ready to go to work.
Push the red safety interlock
switch forward to unlock the dual triggers. Hold the
handle firmly, s
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10
12
11
9
(4)
This floor machine is shipped from the factory with the handle
unattached. You will need two 7/16” wrenches to complete the
assembly.
Remove the handle and mounting hardware from its carton. Bolts,
nuts, washers and the locking lever assembly are in the plastic bag
attached to the handle.
Align the handle with the yoke (1) over
the mount (2) on the buffer chassis. The
power cord will be facing the motor.
Place a flat washer (4) on a 3” bolt (3),
then place the bolt through the holes in
the yoke and the mount. Place another
washer on the bolt and secure with the
locking nut (5).
Tip the handle up. The handle mounting
collar (7) is designed to slide freely up and
down the handle tube, allowing the handle
to be adjusted for the comfortable
operation of all users. Line up the
mounting collar with the upper holes in the
two bent handle braces (6).
1. Mount the handle on the chassis.
2. Mount the support braces to the
handle.
Place the curved spacer (12) with a
square hole onto the locking lever shaft
(11). The curve must face the lever, as in
the picture at right.
Insert the shaft through the upper hole in
the left handle brace (6), mounting collar
(7), and right handle brace.
Place a spacer (9) on the shaft.
Place the split washer (10) on the shaft
Place the locking wing nut (13) on the shaft.
Tighten and adjust the wing nut. When correctly installed, the
collar slides easily when the cam-engineered locking lever is
“up”, but is firmly fixed when the lever is “down”.
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11 44
22
5
13
10
7
11
6
9
12
2.0 Mount the Handle

To transport this floor machine from the janitors closet to the work area,
Lock the handle in the “up” position. Wind the cord around the handles
and the bottom cord hook.
Tip the machine back onto the transport wheels. Push or pull the
machine by the handle, not by the cord or any other part of the
machine. Travel carefully.
Never operate this floor machine when the equipment is not performing as
expected or when any part is visibly damaged. The cause and solution for
some basic problems are described below. When repair is needed , take
the equipment to an authorized repair service center.
- Circuit breaker tripped in building.
Equipment unplugged.
- Power cord failure.
- Motor sparks, smokes or other failure.
Equipment wiring failure or electrical short in the machine.
- Poor grounding or no grounding.
- Repeated circuit breaking.
- Pad not centered.
- Unevenly wear or warp to pad or brushes.
- Machine chassis damaged by dropping.
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4.0 Troubleshooting
4.1 Floor machine will not run
4.2 Electrical shock to operator
4.3 High Vibration
Check and reset.
Check plug at wall and at machine base.
Plug in.
Test with a working power cord. Lock the
handle up and tip the motor back. Unplug the cord at the motor
and plug the motor into your working power cord.
IMPORTANT! THIS IS JUST FOR TESTING. When you do this, you
have removed the safety handle controls from the circuit and you
are sending power directly to the motor. If the motor now spins,
the problem is in the cord or the handle assembly. Seek
authorized repair service.
If the motor still does not spin, the problem is either in the male
connection at the motor base or in the motor. Seek authorized
repair service.
Seek authorized repair
service.
Seek
authorized service.
Test the outlet with a ground fault
interrupter. Retain a certified electrician to inspect and repair
grounding. NEVER clip off the ground plug on your cord.
High amp draw and circuit breaking can
be an electrical or mechanical problem. Seek authorized repair
service.
Tip machine back and re-center the pad.
Replace.
Replace.
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3.2 Transport
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For indoor use only.
Sweep abrasive soils before scrubbing.
While the brush or pad driver is spinning, keep the floor machine moving to
avoid “donut” burns on the floor.
To start operation:
- Unlock the handle by raising the locking lever.
- Lower the handle to a comfortable position, typically
waist height.
- Relock the handle by pushing the lever down.
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- Push the red safety interlock switch
forward to unlock the dual triggers.
- Squeeze the dual triggers to release
power to the motor. Once power is on,
either trigger will keep power to the motor.
- To stop the floor machine, release both triggers.
NEVER OPERATE THE MACHINE WITH THE
HANDLE UNLOCKED.
This floor machine has a high torque
motor. Hold the machine firmly with
both hands when starting up.
The spinning brush helps move the floor machine.
Lift the handle slightly to work to the right. Push
the handle down slightly to work to the left.
Lock the handle in the “up” position. Tilt the machine back
and remove the pad driver or brush.
Wind the cord around the handles and the bottom
cord hook.
Wash brushes or pads and hang to dry.
Never store machine standing on the brush.
Inspect and maintain equipment on a regular schedule
for best results.
Check and clean pads after each operation.
Remove soil and chemical buildup. Replace worn
or damaged pads.
Check the triggers and switches for proper operation.
Repair or replace damaged skirts and bumpers.
Use air pressure or vacuum to remove dust and
debris from the motor vents.
Report any performance problems and repair
promptly.
3.1 To store your machine
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Lift
3.0 Operating Tips
(7)(6)

Scrubbing brushes are available with a range of bristle types - - from the
softest for the highest gloss floors, to the most aggressive for the heaviest
soils. Match your brush to the floor as you match a detergent with the soils.
is used for gentle scrubbing in light soil.
Because nylon softens when wet, it is used for gentle
scrubbing, mopping and polishing of decorative floors.
Nylon will not scratch tile, terrazzo or coated surfaces.
Nylon brushes are durable and long lasting.
is the most common choice for
general purpose scrubbing, and works well on both
concrete and on coated floors. Polypropylene is lower
cost than nylon, but does not last as long.
is a finer diameter (0.015-0.018")
filament used for lighter duty scrubbing conditions and
on waxed or finished floors.
is a soft natural fiber. The end of the bristle
splits or “flags” to build a buffing surface.
is a mixture of Bassine and Tampico
(another natural fiber). The mixture is stiffer than
bassine alone and is used by more traditional
cleaners for scrubbing.
Nylon
Polypropylene
Non-Scuff Poly
Bassine
Union Mix
Soft Abrasive Bristle
Daily Abrasive Bristle
Stripper Abrasive Bristle
Heavy Duty Stripper Abrasive Bristle
is a 0.018 filament with 500
grade grit. As aggressive as a white scrub pad. For
gentle scrubbing.
is a 0.035 filament with 180
grade grit. For daily scrubbing of resilient tile and
finished floors. As aggressive as a red scrub pad.
is a 0.022 filament with
120 grade grit. For aggressive scrubbing and light
stripping of resilient floors, terrazzo and concrete. As
aggressive as a blue scrub pad.
is a 0.050
filament with 80 grade grit. For very aggressive
scrubbing and stripping of concrete, brick and quarry
tile. As aggressive as a black pad.
5.1 Scrubbing Brush Filaments
5.0 Brush and Pad Construction
Your new floor machine provides reliable, efficient, safe power to your
scrubbing brush. To get the best results, you need to use a brush of the
best design and construction.
Your floor machine is built with a “B” style
. The height and width of the
ears on the plug will fit a “B” style or a
“Universal”
The (3) is constructed
of molded plastic or thick plywood.
than the size of the machine
apron size that you’re using.
typically have
shorter, stiffer, pad-holding bristles
(5) and use a riser (6) to create
extra clearance between the block
and the machine apron. With this
construction, you can
than the machine apron
size that you’re using.
The that actually does the scrubbing is typically
1-1/2” to 2” long. When the bristle wears down to less than 1/2” long, the
bristles have little flexibility and it’s time to replace.
The bristle materials are described on the next page.
Basic Construction
drive plug (1)
clutch plate (2).
brush block
Use
a brush with a block diameter
2” less
Pad drivers (4)
use a pad
driver with block diameter
1” less
Machine Apron Size 13” 15” 17” 19” 21”
Pad Driver - with 1” Riser 12” 14” 16” 18” 20”
Brush - with NO RISER 11” 13” 15” 17” 19”
bristle material (5)
SIZE
2
1
3
4
5
6
(9)(8)

58
61 60 59
62
64
63
50
50
50
52
45
46
47
48
55
53
50
52
49
49
50
51
51
50
40
41
43
44
42
BULLDOG
General-Duty Floor Machine
175RPM-1HP
15”, 17”, and 19”
54
53
30
13
12
11
22
10
15
16
23
3
4
5
2
7
36 37 1
38 39
6
7
6
8
9
32
33
26
28
29
30
24
25
27
34
18
19
17
16
20
14
21
31
35
57
56
Number Description PART # # Required
1 Switch Box Back A-104 1
2 Handle Tube Screw B-23 2
3 Switch Box Closing Screw B-21 4
4 Strain Relief Clip M-213 1
5 Ground Wire Screw B-68 2
6 Rubber Spacer M-218 Y 2
7 Hand Grip M-218 2
8 Handle Tube Insert M-247 1
9 Handle Tube Assembly M-206 1
10 Cable Hook Screw B-2 2
11 Cable Hook A-164 1
12 Sliding Collar A-111 1
13 Oval Hole Cam Washer B-37 1
14 Cam Lock Wing Nut B-25 1
15 Cam Split Washer B-39 1
16 Bent Brace M-216 2
17 Yoke Bolt B-18A 2
18 Yoke Nut B-19 2
19 Handle Tube Cable G-16 1
20 Black Rubber Cable Connector M-249 1
21 Cable Grommet B-63 1
22 Rectangular Hole Cam Washer B-67 1
23 Complete Cam Assembly CCA 1
24 50 Foot Cable 14/3 Yellow G-14-50-Y 1
25 Switch Mounting Plate G-30-B 1
26 Switch Plate Screw B-1 2
27 Int. Tooth Lock Washer (For Switch) B-35 1
28 Insulated Flag Wire Connector G-48 2
29 On-Off Switch And Plate Assembly G-30-AB 1
30 Lock Washer B-33 1
31 Trigger Return Spring G-30-CT057 1
32 Label For Switch Box CALL FOR # 1
33 Switch Box Front A-103 1
34 Wire Connector G-47 1
35 Trigger A-105 2
36 16" Crossbar M-211-A 1
37 Safety Interlock Assembly SIA-1 1
38 Trigger Pin B-70 2
39 Crossbar Screw B-22 2
43 Drip Cap Mounting Screw B-151 3
47
48 Gear Box, 11:1, Double Planetary 56 Frame GB98003, BDP 1
49 Wheel Axel Bolt B-15, BDP 2
50 Spring Washer B-51 12
56 Axel Pin B-45 2
57 Wheel Axel Pin B-46
59A Bumper Strap 15” M-2011-Strap 2
59B Bumper Strap 17, 19” M-202 Strap 2
40 Yoke Bolt B-14 1
41 Yoke A-1001 1
42 Acorn Nut For Yoke Bolt B-10 1
44 56 Frame Drip Cap Cover M-241 1
45 Cork Drip Cap Gasket M-248 1
46 Split Washer B-32 4
Motor 56 Frame 1 HP With Gear Box MOTOR BDP / D 1
51 6" Wheel M-250 2
52 Wheel Carriage A-117 2
53 Spring B-30 2
54 9” Axel M-217 1
55B Base Casting 15" A-124 1
55C Base Casting 17" A-134 1
55D Base Casting 19" A-127 1
58 Bumper Screw B-68 2
60A Bumper 15" M-232-15 1
60B Bumper 17" M-232-17 1
60C Bumper 19" M-232-19 1
61 1/4” Medium Split Washer B-32 3
62 Cap Screw B-31 3
63 Scrubber Plug B-50 1
64 Label for Motor CALL FOR # 1 (11)(10)

110 South Van Brunt Street
Englewood, NJ 07631
Phone [phone]
Toll Free [phone]
FAX [phone]
www.mercuryfloormachines.com
Mercury Floor Machines, Inc
New Equipment Warranty
Limited Warranty
5 Years - Motor and Gearbox. 1 Year- Service Labor
Mercury Floor Machines, Inc. warrants new equipment against defects in material and workmanship
under normal use and service to the original purchaser. Any statutory implied warranties, including any
warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this
written warranty. Mercury Floor Machines, Inc. will not be liable for any other damages, including but not
limited to indirect or special consequential damages arising out of or in connection with the furnishing,
performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the
purchaser. The warranty period is subject to the conditions stated below.
Mercury Floor Machines Inc. warrants electric motors and transmission gearboxes on all Mercury floor
machines to be free from defects in material and workmanship, under normal use and service for five (5)
years to the original purchaser. Parts replaced or repaired under this warranty are warrantied for the
remainder of the original warranty period. Service labor charges are covered for up to one (1) year from
the date of purchase through an authorized Mercury Floor Machine service provider. Travel expenses are
NOT covered.
Normal wear items such as belts, brushes, bumpers, capacitors, carbon brushes, casters, clutches, cords,
finishes, gaskets, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, wheels, and
tires will be warranted for manufacturing defects for 90-days from the purchase date.
The warranty starts on the purchase date by the original purchaser from an authorized Mercury Floor
Machine Distributor, subject to proof of purchase. The Machine Registration Card must be completed and
returned immediately at the time of purchase. If proof of purchase cannot be identified, the warranty start
date is 90 days after the date of sale to an authorized Mercury Floor Machine distributor.
ISSA
The Experts
on Cleaning and Maintenance
®
MEMBER
MEMBER
SINCE 1958
©2003 Mercury Floor Machines, Inc.