Burkert FieldConnect ME64 User manual

Operating Instructions
Type ME64
FieldConnect
I/O module 16DI

We reserve the right to make technical changes without notice.
© Bürkert Werke GmbH & Co. KG, 2020 - 2021
Operating Instructions 2110/03_EU-EN_00815301 / Original DE

3
Type ME64Type ME64
Contents
1 OPERATING INSTRUCTIONS ................................................................................................................5
1.1 Symbols........................................................................................................................................5
1.2 Denitionofterms........................................................................................................................5
2 INTENDED USE ......................................................................................................................................6
3 BASIC SAFETY INSTRUCTIONS ...........................................................................................................7
4 GENERAL NOTES...................................................................................................................................8
4.1 Contactaddress...........................................................................................................................8
4.2 Warranty .......................................................................................................................................8
4.3 InformationontheInternet..........................................................................................................8
5 PRODUCT DESCRIPTION......................................................................................................................9
5.1 Switchforchangingoverthevoltageinput..............................................................................10
6 TECHNICAL DATA ................................................................................................................................11
6.1 Conformity..................................................................................................................................11
6.2 Standards ...................................................................................................................................11
6.3 Operatingconditions .................................................................................................................11
6.4 Electricaldata ............................................................................................................................11
6.5 Digitalinputs ..............................................................................................................................11
6.6 Diagnostics.................................................................................................................................12
6.7 Dimensions.................................................................................................................................12
7 INSTALLATION......................................................................................................................................13
7.1 Installingthedevice ...................................................................................................................13
7.2 Openingorclosingthesidepanel ............................................................................................13
7.3 Electricallyconnectingthedevice ............................................................................................14
7.3.1 Assigning the connections .........................................................................................14
7.3.2 Supply voltage............................................................................................................15
7.3.3 Connecting the external sensors................................................................................15
7.3.4 Termination resistor ....................................................................................................16
7.3.5 Circuit diagram ...........................................................................................................16
8 START-UP WITH AN EXTERNAL CONTROLLER ................................................................................17
9 START-UP WITH BÜRKERT COMMUNICATOR ..................................................................................18
9.1 BürkertCommunicatoruserinterface.......................................................................................18
9.2 Connectingthedevicetothe“BürkertCommunicator” ..........................................................19
English

4
Type ME64
9.3 Userlevels..................................................................................................................................19
9.3.1 Change user level .......................................................................................................19
9.3.2 Changing user password............................................................................................19
9.3.3 Disabling user password ............................................................................................20
9.4 Basesettingsoftheinputmodule ............................................................................................20
9.4.1 Congurationofsampletime .....................................................................................20
9.4.2 Congurationofnominaloperatingmode ..................................................................20
9.4.3 Congurationofinputlter .........................................................................................21
9.4.4 Congurationofowinput .........................................................................................21
9.4.5 Congurationofchannelname...................................................................................21
9.4.6 Congurationofinversion...........................................................................................21
9.4.7 Congurationofwirebreakdetection ........................................................................21
10 BÜRKERT COMMUNICATOR MENUS ................................................................................................22
10.1 Menusinthe“Digitalinputs”congurationarea......................................................................22
10.2 Menusinthe“Generalsettings”congurationarea ................................................................25
11 DISPLAY ELEMENTS ...........................................................................................................................29
11.1 LEDsforindicatingthechannelstatus .....................................................................................29
11.2 LEDforindicatingthedevicestatus .........................................................................................29
11.3 Diagnosticsofthedevicestatus...............................................................................................30
12 TROUBLESHOOTING...........................................................................................................................31
13 DEVICE REPLACEMENT......................................................................................................................32
14 ACCESSORIES.....................................................................................................................................33
15 PACKAGING, TRANSPORT..................................................................................................................34
16 STORAGE .............................................................................................................................................34
17 DISPOSAL ............................................................................................................................................34
English

5
Operating instructions
Type ME64
1 OPERATING INSTRUCTIONS
Theoperatinginstructionsdescribetheentirelifecycleofthedevice.Keeptheseinstructionsreadytohand
at the operation site.
Importantsafetyinformation!
▶Carefullyreadtheseinstructions.
▶Observeinparticularthesafetyinstructions,intendeduseandoperatingconditions.
▶Personswhoworkonthedevicemustreadandunderstandtheseinstructions.
1.1 Symbols
Warning
Warnsofapotentialdanger.
▶Failure to observe may result in death or serious injuries.
Caution
Warnsofapotentialdanger.
▶Failure to observe may result in slight or minor injuries.
note
Warnsofdamage.
▶Failure to observe may result in damage to the device or the system.
Indicatesimportantadditionalinformation,tipsandrecommendations.
Referstoinformationintheseoperatinginstructionsorinotherdocumentation.
Designates instructions to avoid danger.
Designates a procedure which you must carry out.
Designates a result.
MENU Symbolforsoftwareinterfacetexts.
1.2 Denition of terms
Thefollowingdenitionoftermsappliesintheseinstructions:
Term Meaning
Device,module I/O module Type ME64 FieldConnect
büS Bürkertsystembus;acommunicationbusdevelopedbyBürkert,basedon
the CANopen protocol
English

6
Intended use
Type ME64
2 INTENDED USE
TheI/OmoduleTypeME64FieldConnectcollects,convertsandcomparesphysicalmeasurementdata
fromexternalsensorsandtransfersthisdatatoexternalactuatorsorbüSparticipantsviathebüS
interface.
▶Usethedeviceonlyasintended.Non-intendeduseofthedevicemaybedangeroustopeople,nearby
equipment and the environment.
▶Use the device only in conjunction with third-party devices and components recommended or approved
byBürkert.
▶Onlyoperatethedevicewhenitisinperfectcondition.
▶Prerequisitesforsafeandtrouble-freeoperationarecorrecttransportation,correctstorage,installation,
start-up,operationandmaintenance.
▶Tousethedevice,observethepermitteddata,operatingconditionsandconditionsofuse.Thesespeci-
cationscanbefoundinthecontractdocuments,theoperatinginstructionsandonthedevice.
English

7
Basic safety instructions
Type ME64
3 BASIC SAFETY INSTRUCTIONS
Thesesafetyinstructionsdonottakeintoaccountanyunforeseencircumstancesandeventswhichoccur
duringinstallation,operationandmaintenance.Theoperatorisresponsibleforobservingthelocation-spe-
cicsafetyregulations,alsowithreferencetopersonnel.
Generalhazardoussituations.
Topreventinjuries,observethefollowing:
▶Usethedeviceonlywhenitisinperfectconditionandinaccordancewiththeoperatinginstructions.
▶Donotmodifythedevice.
▶Do not mechanically load the device.
▶Secure the device or system to prevent unintentional activation.
▶Onlytrainedtechniciansmayperforminstallationandmaintenancework.
▶Install the device according to the regulations applicable in the respective country.
▶Afteraninterruptioninthepowersupply,ensurethattheprocessisrestartedinacontrolledmanner.
▶Observethegeneralrulesoftechnology.
note
NotesforULcertieddevices:
▶DeviceisonlysuitableforoperationonSELV/PELVvoltages(ClassIII).
▶Deviceissuitableforindooruse(dryarea)andnotforwetareas.
▶Observethenationalandinternationalregulationsfortheinstallationofelectricalequipment.
▶Providegalvanicisolationtoseparateexternalcircuitsconnectedtotheportsfrommaincircuitstopro-
tectagainstinsulation(SELV/PELV).
▶Provideovercurrentprotectioninthenalinstallation.
▶DeviceisclassiedinovervoltagecategoryII,pollutiondegreenumber2.
note
Electrostaticallysensitivecomponentsandassemblies.
Thedevicecontainselectroniccomponentsthataresusceptibletotheeectsofelectrostaticdis-
charging(ESD).Componentsthatcomeintocontactwithelectrostaticallychargedpersonsorobjects
areatrisk.Intheworstcasescenario,thesecomponentsaredestroyedimmediatelyorfailafter
start-up.
▶MeettherequirementsspeciedbyEN61340-5-1tominimiseoravoidthepossibilityofdamage
caused by sudden electrostatic discharge.
▶Do not touch electronic components when the supply voltage is connected.
▶Capallunusedelectricalinterfaceswithcovers.
English

8
General notes
Type ME64
4 GENERAL NOTES
4.1 Contact address
Germany
BürkertFluidControlSystems
Sales Center
Christian-Bürkert-Str.13-17
D-74653Ingelngen
Phone+49(0)7940-10-91111
Fax+49(0)7940-10-91448
E-mail:[email protected]
International
YoucanndtheinternationalcontactaddressesontheInternetat:country.burkert.com
4.2 Warranty
Apreconditionforthewarrantyisthatthedeviceisusedasintendedinconsiderationofthespeciedoper-
ating conditions.
4.3 Information on the Internet
OperatinginstructionsanddatasheetsfortheBürkertproductscanbefoundontheInternetat:
country.burkert.com
English

9
Product description
Type ME64
5 PRODUCT DESCRIPTION
TheI/OmoduleTypeME64FieldConnectcollects,convertsandcomparesphysicalmeasurementdatafrom
externalsensorsandtransfersthisdatatoexternalactuatorsorbüSparticipantsviathebüSinterface.
Themoduleisdesignedfordecentraliseduseintheprocessenvironment.Itiseasytoinstallandincreases
processreliabilityduetointegratedmonitoringanddiagnosticfunctions.Itcanbeusedtoevaluate
feedbackwhenusingtheeldmoduleType8653AirLINE.
TheI/OmodulecanbeintegratedintoexistingcontrolsystemsviatheeldbusgatewayTypeME63orType
ME43andthevalveislandType8652AirLINE.
ThehousingwithdegreeofprotectionIP65/67eliminatestheneedforafurtherprotectivehousing.
X1:Channel1+2
X2:Channel3+4
X3:Channel5+6
X5:Channel9+10
X6:Channel11+12
X7:Channel13+14
X8:Channel15+16
DevicestatusLED
X4:Channel7+8
ChannelstatusLEDchannel1
ChannelstatusLEDchannel2
X01(IN),X02(OUT):
A-codedconnection,24VDCand
büS/CANopen(max.4A)
X03(IN),X04(OUT):
L-codedconnection,24VDC(max.32A)
Underneaththecoverpanel:
Switchforchangingoverthesupply
voltagefromconnectionX03to
connectionX01
Figure 1: View of the I/O module Type ME64 FieldConnect
Connection Channel Inputtype Optionalnominaloperatingmodes
X1 1 and 2 Multifunctioninput Digital
Pulse counter
Frequency
Flow
Flow totaliser
X2 to X4 3to8 Digital input
X5 9 and 10 Multifunctioninput Digital
Pulse counter
Frequency
Flow
Flow totaliser
X6toX8 11 to 16 Digital input
X01(IN),X02(OUT) 24VDCandbüS/CANopen
X03(IN),X04(OUT) 24VDC
English

10
Product description
Type ME64
5.1 Switch for changing over the voltage input
Underneaththelightbluesidepanelthereisaswitchforchangingoverthesupplyvoltagefromconnection
X03 to connection X01.
ConnectionX03isactivatedupondelivery.IfthemodulesareonlysuppliedbyconnectionX01,theswitch
must be changed over.
Forfurtherinformation,seesection“7.3.2 Supply voltage” on page 15.
English

11
Technical data
Type ME64
6 TECHNICAL DATA
6.1 Conformity
ThedeviceconformstotheEUdirectivesaspertheEUDeclarationofConformity(ifapplicable).
6.2 Standards
Theappliedstandards,whichareusedtodemonstrateconformitywiththedirectives,arelistedintheEU
typeexaminationcerticateand/ortheEUDeclarationofConformity(ifapplicable).
6.3 Operating conditions
note
Malfunctionduetoheatandheavyfrost
▶Donotusethedeviceoutsidethespeciedambienttemperature.
Ambient temperature –20°C...+60°C
Materials Housing:Polycarbonate
Castingresin:WEVOPUR552FL,natural
Altitude upto2000mabovesealevel
6.4 Electrical data
Supply voltage 24V ±10%
Power consumption Electronicsassembly<3W
Sensorsupplyislimitedto250mAperconnection(X1...X8).
max output 32A/740Wforalloutputports
Degreeofprotection IP65/67
(onlyifconnectionsarettedwithprotectivecaps)
ULdevices SELV/PELVwithULRecognizedOvercurrentProtection,
dimensionedaccordingtoUL/IEC61010-1Table18
Protection class 3accordingtoDINEN61140(VDE0140)
6.5 Digital inputs
Numberofinputs 16
Connection SocketM12,5-pole,A-coded
Max. current consumption <7mA
Voltageinput 0…30V
Suitablefor2-wireproximity
switches
Yes
Suitablefor3-wireproximity
switches
Yes
Shortcircuit-proofproximityswitch
feed
Yes
English

12
Technical data
Type ME64
Numberoffrequencyinputs 4
Frequency Max.2.5kHz
Switching threshold VON=10…30V,
VOFF=0…5V
6.6 Diagnostics
Possibledata 3-wiresensors 2-wiresensors Mech.limitswitches
Short circuit X – –
Wirebreak –X–
6.7 Dimensions
210
65
R7
5,3
200,5
4,3
9
Langloch
7,4
18
5,3
4,3
5,8
7,4
R7,5
Figure 2: Dimensions of I/O module Type ME64 FieldConnect
English

13
Installation
Type ME64
7 INSTALLATION
Warning
Riskofinjuryduetoimproperinstallation.
▶Onlytrainedtechniciansmayperforminstallationwork.
▶Performinstallationworkusingsuitabletoolsonly.
7.1 Installing the device
Thedevicewillbedeliveredfullyinstalled.Modicationstothedeviceareonlypermittedtobe
carriedoutbyBürkert.
→Installthedeviceonalevelsurfaceusing2screws(M4)and2atwashers(accordingtoDIN125).
Observethemaximumtighteningtorqueof1Nm.
→Earth the device via the earthing lead. The earthing lead is located at the lower device attachment.
Caution
Malfunctionduetoelectrostaticdischarge.
Electrostaticdischargeonthedevicemaycausemalfunctions.
▶Connectthedevicetothefunctionalearth.
Dangerduetoelectro-magneticelds.
Ifthefunctionalearth(FE)isnotconnected,thisrepresentsaninfringementofthelegalregulationsof
EMC.
▶Connectthedevicetothefunctionalearth.
▶Iftheinstallationsurfaceisnotgrounded,useanearthingstraporFEline.Connecttheearthingstrapor
theFElinetotheearthingleadofthedeviceattachment.
7.2 Opening or closing the side panel
→Toopenorclosethesidepanel,unfastenorfastenbothscrewsusingacross-tipscrewdriver.
NOTE
Guaranteethedegreeofprotectionwhenscrewingonthecover.
▶Ensurethatthesealiscorrectlytted.
▶Whenscrewingonthecover,observeamaximumtighteningtorqueof0.4Nm.
English

14
Installation
Type ME64
7.3 Electrically connecting the device
RequirementsforULcertieddevices:
▶ConnectdevicesonlywithaULcertied(CYJVorPVVA)cablewithsuitableratings.
▶Maximumpermissibletemperatureofthecableis105°C.
▶DonotlayEthernetcablesusedforcommunicationoutdoors.
▶Providegalvanicisolationtoseparateexternalcircuitsconnectedtotheportsfrommaincircuitsto
protectagainstinsulationbreakdownintothecommunicationnetwork.
note
Prerequisiteforthefault-freefunctioningofthedeviceandtoavoidinterferenceissues:
▶Useonlyshieldedcableswithabraidedorfoilshield.
Ensurethedegreeofprotection.
▶Fit unused connections with protective caps.
7.3.1 Assigning the connections
ConnectionsX01(IN),X02(OUT)
Function:CAN+supplyvoltage24V
View Pin Assignment Function
4
5
21
33
5
12
4
X01 X02
1 CAN_GND Shielding
224V Supply
3 GND Supply
4 CAN_H büS communication
5CAN_L büS communication
Table 1: Connections X01, X02
ConnectionsX03(IN),X04(OUT)
Function:Supplyvoltage24V
View Pin Assignment Function
4
23
1
FE
1
32
4
FE
X03 X04
1 US(+24V) Supply
2 GND ULSupply
3 GND USSupply
4 UL(+24V) Supply
5 FE Shielding
Table 2: Connections X03, X04
English

15
Installation
Type ME64
ConnectionsX1-X8(IN)
Function:DigitalinputsA/B,supplyvoltage24V
View Pin Assignment Function
3
5
12
4
124V Supply
2 IN B Digital input channel B
3 GND Supply
4 IN A Digital input channel A
5 FE Shielding
Table 3: Connections X1 to X8
7.3.2 Supply voltage
Supply via A-coded
connection,max.4A.
Switch underneath the
side panel needs to be
changed over.
Returnowispreventedby
the switch underneath the
side panel.
Thereturnowisprevented
upon delivery.
SupplyviaL-codedconnection,
max. 32 A
24V/32Asource1 24V/32Asource2
Underneaththelightbluesidepanelthereisaswitchforchangingoverthesupplyvoltagefromconnection
X03 to connection X01.
Connection X03 is activated upon delivery.
ConnectionX03istheL-coded24Vsupply(max.32A),
connectionX01istheA-coded24Vsupply(max.4A)withbüS/CANopen.
Whenbothsuppliesareconnected,theremustbenoreturnowviaconnectionX01.Thereturnowis
preventedifconnectionX03isactivatedviatheswitch(deliverystatus).
IfthemodulesareonlysuppliedbyconnectionX01,theswitchmustbechangedover.
7.3.3 Connecting the external sensors
→SeeassignmentoftheconnectionsX01(IN),X02(OUT)insection“7.3” on page 14.
English

16
Installation
Type ME64
7.3.4 Termination resistor
InthebüSnetwork,useaterminationresistoratconnectionX02,ifrequired.
NotesonplanningbüSnetworkscanbefoundintheGuideforplanningofbüSnetworks.
7.3.5 Circuit diagram
GND
DI X
24V
3 wire 2 wire Switch
ME 64
ME 63
ME 63 Passiv
4
5
2 1
3
4
23
1
1
32
4
3
5
1 2
4
3
5
1 2
43
5
1 2
4
X01
X03 X04
CAN-H
CAN-L X1 X2 X3-X8
GND
FE
24V
IN A IN A IN B
IN B
X02
555 5
1 4 2 1 1 1
3 2 4 3 3 32 3 3 4 4 4
4 1 1 2 2 2
X01
X03 X04
CAN-H
CAN-L
X3-X8X2X1
GND
FE
24V
X02
4
23
1
3
2 2
34
1 1
4
1
32
4
X03 X04
GND
FE
24V
X01 X02
4
5
1
3 3 3
5 5 5
1 1 12 2 2
4 4 4
CAN-H
CAN-L
3
2
X4 X1 X2 X3 X4-X8
English

17
Start-up with an external controller
Type ME64
8 START-UP WITH AN EXTERNAL CONTROLLER
TheI/OmoduleTypeME64FieldConnectcanbeusedinbüSnetworksorCANopennetworks.
InformationonCANopencanbefoundat:
country.burkert.com →ME64 →Downloads “User Manuals” →CANopen Network
conguration
InconjunctionwiththefollowingBürkertdevices,theI/Omodulecanbeintegratedintoexistingcontrol
systems:
•Fieldbus gateway Type ME43
•Fieldbus gateway Type ME63 FieldConnect
•ValveislandType8652AirLINEwithbüSandeldbusconnection
Fieldbus
büS
PLC
FieldbusgatewayTypeME43,
eldbusgatewayTypeME63
orvalveislandType8652
Fielddevice1
(e.g.I/OmoduleTypeME64)
Fielddevice2
(e.g.eldmodule
Type8653AirLINEField)
Fielddevice3
Figure 3: Schematic structure of a bus system with various expansion devices
TheprocessforconguringthenetworkisdescribedintheoperatinginstructionsofTypeME43or
TypeME63.
Theoperatinginstructionscanbefoundat:country.burkert.com →ME43 or ME63
English

18
Start-up with Bürkert Communicator
Type ME64
9 START-UP WITH BÜRKERT COMMUNICATOR
TheBürkertCommunicatorsoftwarecanbedownloadedfreeofchargefromtheBürkertwebsite.In
additiontothesoftware,theUSB-büSinterfacekit,availableasanaccessory,isrequired.
TheUSB-büSinterfacekitcanbeorderedfromBürkertasanaccessory(seePage 33).
ThischapteronlydescribesbasicuseoftheBürkertCommunicator.Detailedinformationonusing
theBürkertCommunicatorsoftwarecanbefoundontheBürkertwebsiteat:country.burkert.com →
8920→Downloads “User Manuals”
9.1 Bürkert Communicator user interface
Addinterface
(connectwithbüsstick)
Congurationareasofthedevice
Menus
Detailed views Parameter Diagnostics Maintenance
Navigation area
Device
Figure 4: Example of a user interface of the Bürkert Communicator software
English

19
Start-up with Bürkert Communicator
Type ME64
9.2 Connecting the device to the “Bürkert
Communicator”
TheBürkertCommunicatorcanbeconnectedtothedeviceviaabüSnetworkorwiththebüSstick.
→InstalltheBürkertCommunicatoronthePC.
→UsetheUSB-büS-interfacetoestablishtheconnectionbetweenthedeviceandthePC.
NotrequiredforthedevicesinabüSnetwork.
→StarttheBürkertCommunicator.
→Inthemenubar,clicktheicon forAddinterface.
→Select büSstick or büSovernetwork.
→Finish.
ThedeviceisconnectedtotheBürkertCommunicatorandisdisplayedinthenavigationarea.
9.3 User levels
BürkertCommunicatorisoperatedwithinuserlevels.Thereare3userlevels,andeachonehascertain
reading rights and writing rights.
Theactiveuserlevelisindicatedbyaniconontheupperleftmarginoftheprogramwindow.
Icon Userlevel Description Standardpassword
User •Standard user
•oftenonlyreadingright,canchangeafewvalues
•not all menus/values are displayed
no password
Advanced user •can change certain values
•canperformsimplecalibrations
•not all menus/values are displayed
5678
Installer •has all rights to operate the Communicator
•all menus/values are displayed 1946
Table 4: User levels in ascending order from top to bottom
9.3.1 Change user level
→Clickontheuserlevelsiconontheupperleftmarginoftheprogramwindow.
The Userpassword window appears.
→Enterthepasswordforthedesireduserlevelintheinputeld.
The standard passwords are listed in “Table 4”.
9.3.2 Changing user password
Requireduserlevel:“Installer”
Options > Passwordmanager...
→Ifnecessary,entertheinstallerpassword.
The Changeuserpassword window appears.
→Enter desired password.
WiththePasswordmanager,passwordscanalsoberesettothestandardsettings.
English

20
Start-up with Bürkert Communicator
Type ME64
9.3.3 Disabling user password
Requireduserlevel:“Installer”
Options > Passwordmanager...
→Ifnecessary,entertheinstallerpassword.
The Changeuserpassword window appears.
→Disable the password at the desired user level.
Userpassword Activeuserlevelduringprogramstart
No user password disabled User
“Advanced user” disabled Advanced user
“Installer” disabled Installer
9.4 Base settings of the input module
Awizard,whichguidesyouthroughthemenuandtherequiredoperatingsteps,isavailableforthebase
settings.
→Select 16DI inthenavigationarea.Click+toopenthecongurationareas.
→Select Digitalinputs > Parameter > Setup.
Awizardguidesyouthroughthebasedevicesettings.
9.4.1 Conguration of sample time
Theshorterthesampletime,thefasterasignalchangeisdetected.
Thelongerthesampletime,themoreaccuratethefrequencymeasurement.
Thelongerthesampletime,thelowerthebusload.
→Enter the sample time.
9.4.2 Conguration of nominal operating mode
Channels1,2,9and10aremultifunctioninputsthatoeradditionalfunctionality.Alongwithnominaloper-
atingmode“Digital”,thesechannelsalsohavethefollowingnominaloperatingmodestochoosefrom:
Operatingmode Function
Pulse counter Countingoftheincomingpulsesovertheentireoperatingperiod.
Thecountercanberesetto0:
Digitalinputs > Maintenance > Resettotalizer > Pulsecounter
Frequency Frequencymeasurementatinputin[Hz].
Flow Calculatedowratein[l/min].
Flow totaliser Countingoftheowratein[l]overtheentireoperatingperiod.
Thecountercanberesetto0:
Digitalinputs > Maintenance > Resettotaliser > Flowtotaliser
Table 5: Conguration of multi function inputs
English