Burley ACUMEN User guide

BURLEY G4111 ACUMEN
FLUELESS GAS HEATER
INSTALLATION, SERVICING
& USER INSTRUCTIONS
FOR USE IN THE COUNTRIES STATED ON THE DATA PLATE AND CARTONWITH
NATURAL GAS G20
OR LPG G30/G31
(REFER TO RATING LABEL)
For the follow ng countr es: GB, IE
EVEN IF YOU HAVE FITTED THESE FIRES BEFORE,
PLEASE FOLLOW THESE INSTRUCTIONS STEP BY STEP.
Legislation and regulations do change over time!
Th s product s not su table for pr mary heat ng purposes.
LEAVE THESE INSTRUCTIONS WITH THE USER
Burley Appl ances Ltd,
Lands End Wa , Oakham, Rutland, LE15 6RB
Telephone: [phone] Fax: [phone]
E-mail: info@burle .co.uk web: www.burle .co.uk
G4111InstUser
G20/31
Issue: March 2018
TO OBTAIN YOUR FIRST YEAR GUARANTEE, THE INSTALLER AND CUSTOMER
MUST FILL IN THE SEPARATE GUARANTEE AND RETURN IT TO
BURLEY WITHIN 7 DAYS OF FITTING.
A FREE SECOND YEAR GUARANTEE IS OFFERED SUBJECT TO THE FIRE BEING SERVICED
BY A GAS SAFE ™ REGISTERED INSTALLER (FORMERLY CORGI) DURING THE FIRST YEAR OF OWNERSHIP.
PROOF OF SERVICING MUST BE RETAINED
FAILURE TO HAVE THIS APPLIANCE FITTED BY A GAS SAFE ™ REGISTERED INSTALLER
(FORMERLY CORGI) INVALIDATES THE WARRANTY

1
153 (78)
72 (12)
66
0
805 (670)
30
240
580
950 (792)
INTRODUCTION
Thank ou for choosing this burle product. All of our products carr a CE mark which is awarded b an
independent test house (notified bod ) and shows the fires have been t pe tested to meet the
essential requirements of the European Gas Appliance Directive and the appropriate British Standards.
An ox gen depletion sensing pilot light is also fitted and will sense an significant ox gen depletion in
the room and shut the fire down safel .
Declarat on of Conform ty
Burle Magiglo Ltd. declares that the appliance described in “Technical data” conforms to the following
standard(s) BS EN 14829: 2007
Eff c ency Declarat on
This appliance has a thermal efficienc of 100% giving an Energ Efficienc Index of 91%. Which is
A rated on all variants/options & emits less than 130mg/kWh NOx.
1. APPLIANCE DATA
Refer to the appliance data badge (this is located on a hinge-out plate) ENSURE THAT THE LOCAL
CONDITIONS OF USE CORRESPOND TO THE INFORMATION ON THE DATA BADGE.
Natural Gas G20 Cat I3 LP Gas
Category I2H I3P I3+ I3B/P
Supply Pressure mBar 20 37 37 28-30
Inlet Pressure mBar 20mBar* 37 37 28-30*
Heat Input (net) (H gh) 4.2KW 4.2kW (295g/h)
(Low) 2.5kW 2.5kW (175g/h)
Inlet Connect on 8mm Compression 8mm Compression
Injector (remote) Elbow 92/340 Elbow 92/160
Note - The inlet pressure must be within +/- 1.0 mbar of specification with all gas appliances in the
house switched on and also with just the Burle appliance operating. If outside of tolerance the fault is
most likel to be in the installation pipe work or service governor at the meter. If the problem is the
meter governor, this is the propert of the gas service provider (e.g. Transco in the UK or Bord Gais in
Rep. of Ireland) and the should be called to rectif this.
Figure 1
Overall
Dimensions
(Figs in brackets
refer to model
with narrow
bright satin trim)

2
1 LIGHTING PROCEDURE. Identif the control valve fitted to the appliance and follow the
appropriate instructions.
1.1 Total Control
Ensure that the ON/OFF switch is in the ON position (-) & that the manual knob is also pointing
downwards towards its ON position (see below).
Manual
Knob
Gas Rate
Adjusting
Knob
ON/OFF Switch
NO
MAN
ON
OFF
1.2 Simultaneousl press and hold the (red circle) and (large flame) buttons until an acoustic
signal confirms the start sequence has begun, then release the buttons.
Press
these two
buttons
together to
light the
burner
Once lit
use this
button to
increase
gas rate
Once lit
use this
button to
decrease
gas rate
1.3 The acoustic signal should cease and be replaced with the ticking sound of the spark igniter.
When the pilot flame is lit the igniter will stop & another acoustic signal will confirm the pilot
has been established (if the pilot fails to establish repeat the process. Due to the safe &
efficient nature of the fire it is not unusual for this to take two or even three attempts). The
acoustic signal will now cease & the gas rate adjusting knob will automaticall turn to its high
setting.
1.4 To adjust the gas rate to desired setting press the (large flame) to increase the flame height
or (small flame) to decrease the flame height on the handset.
1.5 To leave the fire in standby mode press the (small flame) until the main burner goes out. The
pilot should remain on in this mode & help to reduce condensation.
To turn the fire off completel (including the pilot) press the red OFF button on the handset.

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Battery Replacement
Handset
1.1 On the back of the handset remove the batter cover b pressing down the top of the cover
& sliding it down. Remove & unclip the old batter & replace with a new PP3 9 volt batter .
Receiver Unit (located under burner)
Remove the heat shield surrounding the unit. Pull the receiver unit out from underneath the
burner & remove the top cover. Remove old batteries & replace with four new AA batteries
ensuring the polarities are correct. Replace the batter cover & return the receiver unit to its
original position. REPLACE THE HEAT SHIELD over the unit.
Press here and
slide down
CAUTION: With the exce tion of battery re lacement, the
battery holder must be located within the heat shield at all times.
Pairing Han set to Receiver
If for some reason the remote handset requires re-programming to operate the receiver follow the
procedure below:
1. Press and hold using a pointed object the receiver’s reset button until ou hear two acoustic signals.
2. After the second longer acoustic signal, release the reset button and within the subsequent 20
seconds, press the (small flame) on the remote handset until ou hear an additional long acoustic
signal confirming the new code is set.
RESET

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MANUAL CONTROL
1.2 There are 2 control knobs on the appliance. The right hand one controls On/Off and
pilot/main burner. The left hand one is the comfort level thermostat which turns the fire
down once the indicated temperature is reached. If during use the pilot is alight but the
main burner is not lit, check the thermostat position and if necessar select a warmer
setting. The range of the thermostat is around 13
o
C – 45
o
C.
Thermostat knob Ignition knob
1.3 To light the fire, first ensure the right hand control (Ignition) knob is turned clockwise to OFF,
and then press the knob for several seconds then turn slowl anticlockwise to the ignition
position. A click will be heard and the pilot should light. If it does not, repeat the operation a
few times to purge an air in the pipes. Continue to hold knob for 15 – 20 seconds to establish
the pilot and then release. If the pilot fails to establish, turn off, wait 1 minute then repeat
lighting procedure. Once the pilot has been established rotate the knob counter clockwise
towards the larger flame s mbol to light the main burner. If no gas comes through to the main
burner, rotate the left hand knob (thermostat) to a hotter room setting and the fire will light.
Pilot burner position
Main burner position
Main burner operational & thermostaticall controlled
1.4 To turn the fire off, rotate the right-hand knob full clockwise back to its OFF position.

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1.5 SLIDE CONTROL
1. Press the control lever firml to the left of its travel and listen for the spark generator
clicking which should light the pilot.
2. Continue to hold down for a further 10 seconds.
3. If the pilot fails to sta alight, slide the control lever to the top of its travel (off) & wait for 3
minutes & repeat the process.
4. Once the pilot is alight, lift the control lever to the desired position.
5. To turn the fire off lift the control lever to the top of its travel.
6. The off position on the side of the fire ma not correspond exactl with the control lever.
This is onl intended as an indication.
1.6 Battery Replacement
Behind the cover, located towards the right of the burner is the spark generator which is fitted
with the batter facing ou. Flick out the batter from the right hand end of the batter holder
and remove batter . Replace with a good qualit 1.5v AA batter ensuring the polarit
markings on the batter correspond with the markings on the batter holder. Check the spark
generator clicks when the control linkage is depressed downwards.

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2. UNPACKING THE APPLIANCE
2.1 Carefull examine the carton for damage before unpacking. If it is obviousl damaged, consult
the supplier as to whether to proceed with the installation.
2.2 Make sure the carton is stood upright and open the top. Remove the cardboard top fitting and
place to one side; this box can be used as a hearth protector when installing the fire.
2.3 Remove the fittings boxes contained within and open them and check the condition of the
contents. Remove the fire and examine its general condition, pa ing particular attention to the
frame, the glass front and fire box flanges.
2.4 If satisfied b the general condition, place the decorative components to one side and proceed
with the installation. If in an doubt, seek advice from the supplier. Read these nstruct ons
fully before proceed ng even f you have f tted th s model before.
2.5 Component Checkl st:
1 x firebox complete with burner controls assembl with glass panel fitted
1 x remote control hand set
1 x outlet grille
1 x ceramic log set (comprising large rear log, large front log and two intermediate logs)
1 x installation fitting kit, included surround fixing screws
1 x decorative trim assembl (in separate box)
3. GENERAL NOTES & REQUIREMENTS
3.1 Gas appliances must be installed in accordance with the rules in force. In the UK it is the law
that all gas appliances must be installed b a Gas Safe ™ registered installer (formerl CORGI),
in accordance with the Gas Safet (Installation and Use) regulations (as amended). The
installation must also be in accordance with the relevant parts of local and national building
regulations. Fa lure to have the f re f tted by a qual f ed person null f es ALL guarantees.
3.2 With the exception of the bottom and sides of the decorative fire frame (that act as a controls
door), all parts of this appliance are considered to be working surfaces. This includes the
convection grill outlet
3.3 This appliance must not be installed or used in a living room of less than 50 m³ in volume and
with minimum permanent ventilation of 100 cm2.
3.4 Adjoining spaces, not separated b a door ma be included. To convert cubic feet (ft³) to cubic
metre (m³) divide the room volume in cubic feet b 35.3.
3.5 When providing ventilator openings consideration must be given to the avoidance of locations
where discomfort from draughts ma cause the user to block the openings. Similarl the
possibilit of curtains or furniture blocking ventilation openings must be considered.
The a r vent must be at least 1 metre away from the appl ance. Floor vents, w ndow vents or
ch mneys are not su table means of vent lat on.
This appliance shall not be installed or used in an of the following:
• high rise blocks of flats
• basements
• bedroom / bathrooms
• in corridors, stairwa s, landing, or hallwa s of multi occupanc dwellings
• garages or rooms containing petroleum products.
Additionall , the appliance must not be used in rooms where the atmosphere is likel to
contain water or chemical vapours which ma adversel affect the appliance or its finish.
3.6 Soft furnishings, decorations and loose wall coverings etc. must not be placed within 1 metre
of the appliance and its convection outlets (see 5.0). Be aware of curtains etc which could be
blown towards the appliance.

7
On no account should glass m rrors or p cture frames or any electr cal equ pment e.g. plasma
screen TV’s be f tted or pos t oned on the wall above the appl ance as the heat r s ng could
damage them.
3.7 This appliance is intended as a secondar heat source. Check that a primar source of heat
(such as radiators) is present in the room. If insufficient primar heat is being used there ma
be a build up of condensation.
3.8 Prevent use of the appliance whilst painting & decorating, as the residues can lead to
unpleasant smells from the appliance. Alwa s cover or have the appliance removed when
decorating.
3.9 Houses with warm air heating s stems, solid walls, or no damp proof course ma be unsuitable
for this appliance. (Consult our supplier)
3.10 Asbestos s not conta ned w th n any part of th s appl ance.
3.11 This is a Flueless appliance and MUST NOT be fitted into a working flue. Where an old fireplace
opening is to be used then the flue must be sealed off from the fire. A specific installation
method exists
4. Gas Supply
4.1 Prior to commencement of the installation, establish that an adequate suppl of gas is available.
If necessar consult the gas supplier. An new or existing gas pipe work should be checked for
sufficient size to carr the demand of this appliance and the demand of other appliances
installed. To prevent unacceptable pressure losses, no more than 1.5m of 8mm pipe should be
used.
4.2 Decide on the gas suppl route to be taken up to the appliance location. (Fig 2)
4.3 Before carr ing out an work on existing or new pipe work, ensure that the suppl is isolated
and disconnected and plug an ends to prevent the entr of debris or the risk of the gas suppl
being restored.
4.4 A concealed gas suppl route is required for this appliance. (See fig 2)
4.5 If the gas pipe passes through a wall, cavit or un-vented void then there should be no joins in
this area and the pipes should be full sleeved. Before pushing gas pipes through walls, seal the
pipe ends to prevent debris entering the pipes.
4.6 An isolating valve must be situated near to the appliance for ease of servicing or in the event of
a gas leak. The appliance gas inlet connection is onl suitable for 8 mm diameter pipe with a
compression fitting. In the event of a gas leak the appliance must be turned off at the nearest
isolating valve.
4.7 Before connecting the appliance full purge all pipe work. CAUTION: before purging open all
doors and windows, extinguish all cigarettes and an other naked lights.
4.8 Before restoring the gas suppl , full check the s stem for gas tightness using an approved
pressure drop test method and suitable leak detection fluid.
Fig 2 - Gas routes

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5. SITE REQUIREMENTS
5.1. Cav ty box
Where the fire is fitted into an kind of enclosure, flue or false wall, heat will rise up into the
void behind. This can cause shelves to get hot and where the top is open (such as a flue or
cavit wall) a ‘pull’ to develop behind the appliance which could disturb the flame picture. To
prevent this, the void areas should be closed off as shown in the instructions for each method.
Alternativel Burle suppl a Cavit Box part no CAV4111.
5.1. F replace open ng
The appliance requires an opening with the following minimum dimensions. The dimensions
shown in brackets appl if a cavit box is used:
Width - 665 mm to 705 mm (710mm to 740mm)
Height - 585 mm to 620 mm (605mm to 620mm)
Depth - 245 mm minimum (270mm minimum) Important Note – It s mportant to observe
clearances to combust ble mater als and these w ll d ffer depend ng on the nstallat on
method chosen. (See follow ng sect ons)
5.1. Hearth -The fire does not require a hearth being wall mounted, however for aesthetic
purposes or as a means of providing a ph sical barrier a hearth ma be used. You must ensure
that clearance for the trim is made as this protrudes below the bottom of the appliance. Due
to the low temperatures at floor level, it is acceptable to use material such as wood for the
hearth, however an treatment such as wax or stain can change colour over time.
5.1. An combustible materials directl behind or to the sides of the fire box assembl must be
removed and replaced with suitable non combustible material such as a rigid non combustible
insulating board, a minimum thickness of 50 mm rock wool or similar non combustible
material, cement or similar. Refer to the relevant installation requirements of Section 7.0 for
further details.
5.1. The fire surround, back panel, wall and all paints / lacquers etc must be classed as non
combustible with a minimum temperature rating of 150°C. Please ensure this is the case
and if necessar check with the manufacturer, as we cannot be held responsible for
subsequent damage.
5.1.5.1 Adequate clearances must be provided between an surround, wall or back panel and the fire
to allow it to expand in the fireplace opening. Failure to do this ma crack the fireplace back
panel.
To prevent heat from enter ng the area between the f replace back panel and wall, the vo d
must be blocked or packed w th a non-flammable mater al.

9
6. PREPARATION OF APPLIANCE AND FIXING METHOD
6.1 Unpack the appliance and ensure it is correctl
marked for the gas it is to be used with (see data
badge). Take the appliance components and la them
out in an ordered manner. To prevent damage to the
decorative frame and ceramic fire bed components
(logs) place safel to one side.
6.2 Remove the 3 screws in the underside of the
outlet grille and remove grille. Remove the glass panel b
lifting the vent panel from its top edge and
withdrawing the glass from the lower location point.
6.3 Remove the two screws from the rear log
retaining platform and slide out the complete burner
and control assembl (Fig. 4)
6.4 Remove the appropriate knockout in the side or the rear of the fire box for the gas suppl pipe
and fit the supplied rubber grommet. Make a small incision in the grommet to accept the gas suppl
pipe.
If using a cavit box, prepare the appropriate grommet hole to align with the one in the firebox.
6.5 Methods of f x ng Appl ance
The fire box can be fixed in position b an of the following methods. Provision for one of these
methods should be made when planning the installation, it is not acceptable to leave the appliance
unsecured as it could be dislodged or topple causing accident or injur .
IMPORTANT - Closure plate tape, adhes ves, s l cone and foam seals are unsu table for f x ng and
seal ng the f re nto place. A mechan cal f x ng s requ red. The use of sealants and adhes ves s not
recommended as these can g ve off smells when heated and sta n f replaces. Always use one or a
comb nat on of the methods deta led.
Method one - Using the e e bolt and cable fixing kit supplied.
Note - Th s method can only be used f there s suff c ent space (at least 35 mm) beh nd the f re box
when pushed nto the open ng, and f the rear of the f re place open ng s non combust ble and
su tably sol d.
Drill 4 holes and fit the rawlplugs and e e bolts in the rear of the fire place opening as detailed in Fig.5.
Feed the fixing cables, one either side of the rear top of the appliance through the two 2 mm holes.
Use self tap screws to retain the cable end.
Push the appliance into the opening and pull the cable through. Slide a cable tensioning bolt onto
each of the wires and adjust the nut down the bolt. Slide on the remaining screwed nipples to each
cable, pull the cable tight and tighten up the screwed nipple.
The appliance can now be pulled up and tight against the wall face b adjusting the tension of the
cable via the nut on the tensioning bolt.
Coil up the excessive cable, DO NOT CUT. If cut it will not be possible to re-fit the appliance if removed
without obtaining a new fixing kit.
Method two - Fixing to the wall or fire place back panel.
Note - It is not recommended to use this method if the fire place back panel material is marble or tile
as cracking ma result when drilling.
Push the fire box into the opening and centralise. Mark on the wall the position of the five holes in the
fire box frame (Fig. 5). Withdraw the fire box, drill and plug the holes in the wall and re-fit the fire box

10
whilst feeding the gas suppl pipe into the appliance. Using suitable No.8 or No.10 wood screws, fix
the appliance in place.
Method three - Fixing through the base of the fire box.
Note - It is not recommended to use this method on its own as the appliance ma lean forward. Use a
further fixing to retain the top of the appliance.
Use suitable No.8 or No.10 wood screws to fix the appliance in place.
Method Four – This is ONLY for use where there is a cavit box fitted
The appliance and cavit box both have holes in their outside flange and can be screwed and
rawlplugged to the wall as a pair. Alternativel the cavit box can be secured through its flange and the
fire attached through its back face to the brackets on the inside rear of the cavit box.
Fig 5.
2 base panel fixing points
2 rear bottom fixing points
5 wall surround fixing points
ear wall eye bolt fixing points
Eyelets
Tensioner

11
Installat on methods
Th s appl ance s des gned to be nstalled nto any of the follow ng nstallat ons:
1 – (Preferred Method) Us ng deep rebated f re surround or false ch mney breast to enclose
the f re
2 – Inserted part ally nto a cav ty wall nner leaf or open ng n wall
3 – F tted nto an ex st ng f replace or bu lders open ng
Note - Burley Appliances do not recommend itting into the inner lea o timber ramed buildings. A
alse chimney breast / deep surround or alse wall should be provided
7. Installat on method 1
Fitting against the inner ace o
a wall with a suitably
constructed alse chimney breast
or rebated ire surround which
encloses the depth o the
appliance.
7.1.1 This method of
installation requires no
modifications to the wall of the
propert .
7.1.2 Decide on the location of
the appliance and construct and
install a false enclosure for the
product taking account of the
recommendations regarding
combustible materials.
7.1.3 The construction and size
of the false enclosure shall be
considered with the need to use
suitable non combustible
insulating materials where
applicable to the top, rear and
sides of the appliance.
An wall coverings shall be
removed within the enclosure
and an paper backed plaster
board on the wall face location
shall be protected or replaced
with plaster or rigid non
combustible insulating board. If
installing on the inside wall of a
timber framed dwelling, as a
precaution the wall area to the
rear of the appliance location shall be protected with rigid non combustible insulating board or 50 mm
thick rock wool or similar.
A cavit box CAV4111 can be used to simplif the process of building the enclosure. If this is used then
clearances to combustible materials can be reduced to 25mm at the rear and sides of the appliance
and 50mm over the top.
A
B
A = minimum 50 mm thick rock
wool or similar non
combustible insulating material
between rear and to of
a liance and any combustible
materials within enclosure.
B = minimum de th of
enclosure 295 mm if
combustible materials at rear
of enclosure wall. (It is
recommended to remove any
combustible wall coverings)
C = minimum o ening height
in enclosure 735 if combustible
materials above the a liance.
D = minimum 50 mm thick
rock wool or similar non
combustible insulating material
between sides of a liance
and any combustible materials
within enclosure.
E = Non combustible and
150°C rated fire back anel /
surround.
D
F
F = minimum o ening width in
enclosure o ening 765 mm if
combustible materials are to the
sides of the a liance.
C
E
E
Fig. 6

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7.1.4 A suitable non combustible support platform shall be constructed within the enclosure for the
appliance to sit upon.
7.1.5 Ensure that the wall around the opening and the base are flat and level.
7.1.6 Finall fit a non combustible back panel against the enclosure and fit an fire surround. Due
note shall be taken of the recommendations specified in section 5.
7.1.7 With the fire box fitted securel into the opening, refit the burner control assembl .
7.1.8 Connect the gas suppl pipe to the 8 mm compression fitting on the inlet pressure test point
elbow. The complete installation shall be checked for gas tightness using an approved method.
7.1.8 Complete the assembl of the appliance in accordance with section 8.0.
7.2 Installation method 2
Insetting ire into a purpose made opening within the inner lea o a cavity wall
7.2.1 Decide on the location of the appliance taking account of an wiring or pipe work that ma be
running within the wall, and mark the wall for the fire place opening to the dimensions specified in
section 4.2.
Infill panel
Mantle
Inner wall
Cavity
Cavity box
Cavity
drip tray
Outer wall
Base piece
Appliance
Back panel

13
7.2.2 It s mportant to cons der any precaut ons necessary to ma nta n the structural character of
the wall. It s therefore recommended to f t a su table concrete or steel l ntel over the proposed f re
place open ng.
First, mark out the position of fireplace opening on wall, and then mark position of lintel. Use a drill for
guide holes and remove an opening to suit the lintel.
Insert the lintel, bed it on mortar and slate pin in position.
Cut and clear the masonr below the lintel to form the fire opening. Take suitable precautions to
prevent excessive loss of an cavit wall insulation b packing area with Rockwool or similar.
Clear all debris from the cavit as failing to do this can lead to water tracking over.
An combustible material in the cavit area must be at least 100mm from the appliance and protected
with Superlux board or similar.
7.2.3 With suitable lintels fitted, clear the block work to obtain the fire place opening.
7.2.4 Precautions should also be taken to prevent the ingress of moisture above the appliance
location. A cavit drip tra is essential above the fire place opening which is securel fixed and slopes
slightl down to the outside wall.
7.2.5 Ensure that the wall around the opening and the base are flat and level. If installing a hearth
area ensure that it will be clear of the fire trims.
7.2.6 Finall fit a non combustible back panel against the wall and fit an fire surround. Due note
shall be taken of the recommendations specified in section 5.
7.2.7 Fit the appliance into the recess using the methods detailed in section 7.6 and refit the burner
control assembl .
7.2.8 With the fire box fitted securel into the opening, refit the burner control assembl .
7.2.9 Connect the gas suppl pipe to the 8 mm compression fitting on the inlet pressure test point
elbow. The complete installation shall be checked for gas tightness using an approved method.
7.2.10 Complete the assembl of the appliance in accordance with section 8.0.
7.3 Installation method 3 –
Fitting into an existing, disused or unserviceable fireplace opening previousl served b a natural
draught flue.
7.3.1 An under grate draught device must be sealed off. Failure to do so could adversel affect the
flame picture and lead to sooting.
7.3.2 The flue must be sealed off to prevent suction being exerted on the back of the appliance.
Some ventilation into the old flue will be required to prevent condensation and a suitable cowl fitted
on top to prevent moisture ingress. An ventilation fitted to the flue must not exert a pull or draught
on the fire. Further advice should be sought from the local building control.
7.3.3 Ensure that the fire place opening is to the dimensions specified in section 4.2 and that the wall
surround and base are flat and level.
7.3.4 Fix the fire box into the opening using one or a combination of the methods detailed in section
7.6 and refit the burner control assembl ensuring that the infra red remote detection sensor is
relocated correctl in the bottom left hand corner of the glass panel aperture.
7.3.5 With the fire box fitted securel into the opening, refit the burner control assembl .
7.3.6 Connect the gas suppl pipe to the 8 mm compression fitting on the inlet pressure test point
elbow. The complete installation shall be checked for gas tightness using an approved method.
7.3.7 Complete the assembl of the appliance in accordance with section 8.0

14
8.0 COMPLETE THE ASSEMBLY
8.1 Fuel Bed Arrangement
It s mportant for clean burn ng that the fuel bed components are correctly located as
deta led. Do not use w th ncorrectly f tted, broken, or any other fuel bed components than those
suppl ed w th the product.
8.1.1 Carefull place the rear (largest) log piece on
the support platform behind the burner. Ensure the
base of the log piece is flat on the support and that the
rear is pushed back as far as possible. Ensure that no
part of this log piece is in contact with the tubular
burner (Fig.8).
Figure 8
8.1.2 Carefull place the front log piece on the
support platform in front of the burner. Ensure
that the base of this piece is flat and slowl push back
until it touches the protruding ends of the rear log
piece (Fig. 9)
Figure 9
8.1.3 Using photo to identif the correct ‘Y’
shaped log, place log on the left hand side of the
fuel bed to bridge the front and rear logs. The ’V’ of
the log should rest towards the centre of the fuel
bed with one branch located in the notch of the
rear log whilst the other branch rests on the front
log. The other end of this log should be touching
both front and rear logs and the left hand side
cheek (Fig. 10) Figure 10
8.1.4 Place the remaining log to the right
hand side of the fuel bed to bridge the front
and rear log pieces. The stubb branch should
nestle down and be located in the notch on
the right of the rear log piece. The other end
of the log shall come to rest on the branch
stub protruding from the front log piece,
whilst also touching the rear log piece (Fig. 11)
Figure 11

15
8.2 Fitting the Glass Panel
Important - Do not use th s appl ance w th a broken or damaged glass panel. Do not operate the
appl ance unless the glass panel s f tted correctly.
8.2.1 Engage the bottom edge of the glass in the groove of the front log support and within the sides
of the appliance opening. The small window in the screen print of the panel should be in the
bottom left corner. The printing should on the inside of the glass and the larger black strip will be at
the bottom. It is ver important to ensure the remote control sensor is visible through the window in
the printing.
8.2.2 The top part of the glass panel should be engaged under the catal st vent panel. The vent panel
shall then be fixed using the 3 screws (Fig. 3).
8.3 Fitting the Outlet Grille
8.3.1 Push and hold grille in position and secure grille
from underneath using 3 screws removed earlier. It
ma be easier to have an assistant hold the grille whilst
doing this.
8.4 Fitting the trim and backer assembly
8.4.1 The trim and its backer are supplied as a
complete assembl .
8.4.2 A bracket is located centrall in the back of the
backer top edge; this locates over the top flange of the
appliance.
8.4.3 Carefull opening the hinged trim will reveal 2
holes into which the retaining screws locate. Fit these
and tighten.

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9.0 CLEARANCES TO COMBUSTIBLE MATERIALS AND SHELVES
9.1 On no account should glass m rrors or p cture frames or any electr cal equ pment e.g. plasma
screen TV’s be f tted or pos t oned on the wall above the appl ance as the heat r s ng could
damage them.
9.2 A non-combustible shelf ma be fitted to within 200 mm of the top edge of the fire frame. Note
that shelves will get hot and delicate ornaments, wax candles etc should be kept awa from hot
surfaces. The shelf overhang must be no more than 200mm.
9.3 A combustible shelf to the dimensions given in ma be fitted to within 500 mm of the top edge
of the fire frame. The shelf overhang must be no more than 200mm.
Combustible materials of fire surrounds to the sides of the appliance ma be fitted to within
100 mm provided it protrudes no further forward than 100 mm.
An combustible side walls must be at least 500 mm from the fire bed.
The user shall be adv sed when relevant that hot convect on a r from the gr lle outlet nduces the
poss b l ty of sta n ng on surfaces n the v c n ty of the appl ance. Th s can be caused by the effect of
heat on the f n sh and also burned dust & tobacco part cles etc be ng carr ed n the convect on
currents of the f re. Part cular attent on should taken to ensure soft furn sh ngs such as soft cush ons
and curta ns are kept at least 1 metre from the appl ance. Blown v nyl and flock and embossed
wallpapers can be scorch damaged by be ng too close to a heat source and may d scolour over a
per od of t me.
10.0 COMMISSIONING AND OPERATION
YOU MUST COMPLETELY ASSEMBLE THE FIRE INCLUDING THE GRILL BEFORE COMMISSIONING!
BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST EVERY
SINGLE GAS FIRE IT PRODUCES. BURLEY IS IN THE UNIQUE POSITION OF KNOWING THAT EVERY
APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER.
10.1 Checking or gas soundness
10.1.1 Open the decorative trim from the bottom, to obtain access to the burner control
assembl . Remove the screw from the pressure test point inlet elbow and connect a suitable
pressure gauge.
10.1.2 Turn on the gas suppl at the isolating valve and using an approved pressure drop test method
and suitable leak detection solution, check for gas soundness.
10.1.3 Ensure that that the static inlet pressure reading is above the required inlet pressure stated in
section 1.0 of these instructions. Leave the pressure gauge connected and with the appliance in
operation.
The inlet pressure must be within +/- 1.0 mbar of specification with all gas appliances in the house
switched on and also with just the Burle appliance operating. If outside of tolerance the fault is most
likel to be in the installation pipe work or service governor at the meter. A ‘laz ’ service governor can
be the cause of pilot light problems if the problem is not spotted and rectified. If the problem is the
meter governor, this is the propert of the gas service provider (e.g. Transco in the UK or Bord Gais in
Rep. of Ireland) and the should be called to rectif this.
10.1.4 Following successful operation, turn the appliance off, remove pressure gauge and replace the
screw in the pressure test point elbow. Check for gas soundness at the screw using a leak detection
solution.

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Glass
Outlet Grille
Combustion
Air inlets
If you have any quest ons or the appl ance s not operat ng correctly, phone the Burley help-l ne
BEFORE you leave the nstallat on.
If the appl ance s not f tted n str ct accordance w th these nstruct ons, Burley cannot be held
respons ble for any damage caused and reserve the r ght to charge for any correct ve work.
Note: When l ght ng the f re from very cold, t may somet mes sw tch tself off after about 1 m n.
Th s s the very sens t ve oxygen deplet on c rcu t prov ng tself and s normal. Wa t for 1 m nute and
rel ght f re. To avo d th s happen ng t s poss ble to leave the p lot al ght at all t mes.
11.0 F reguards
A fireguard is not supplied with this appliance; however it is recommended that a fireguard to BS6539
or BS6778 is fitted if the fire is to be used in the presence of oung children, the elderl and the infirm.
The glass screen acts as a fireguard and also directs the combustions products through the safet
catal st. The appliance must not be operated with the glass removed.
12.0 Instruct the User
It is important to hand these instructions to the user for safe keeping and future reference.
The user shall be instructed how to full operate the appliance, remotel and manuall and shown how
to adjust the thermostat for desired comfort levels.
The user shall also be made aware of the precautions to prevent blockage of an purpose made room
ventilation, and the need to keep soft furnishings awa from the appliance.
The outlet grille and glass on the appliance are working surfaces. On no account should these be
covered or obstructed. The air inlets should also be kept clear.
The user shall be made aware of the need to operate the appliance safel in accordance with sections
8-12 of the instructions and of the need for regular servicing and maintenance (section 13).
The user shall be informed of the need for at least an annual service and the importance of returning
the guarantee card. The nstaller sect on of the guarantee card must be f lled n fully to val date the
warranty.
Advise that a fireguard to BS6539 or BS6778 should be used for the protection of the elderl , the
infirm or children.

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13.0 Ma ntenance and Serv c ng
13.1 An maintenance and servicing shall be carried out at least on an annual basis and b a
competent person in accordance with relevant regulations.
13.2 Before carr ing out an servicing procedure ensure the gas suppl to the appliance is isolated
and that the appliance is cold.
13.3 After completion of an servicing procedure check for gas soundness.
13.4 Check the installation for compliance with these instructions.
13.5 Check all purpose provided ventilation is clear from obstruction.
13.6 The following servicing procedure is recommended in order to cover all aspects of the
appliance to ensure safe and correct operation of the appliance:
Protect the floor area around the appliance to avoid damage or soiling when la ing out the component
parts.
Open the decorative trim frame; unscrew the fixing screws holding backer to fire, lift backer off and
place to one side. The trim ma be cleaned with a damp cloth.
Remove the outlet grille b removing the 3 screws in its underside. Clear awa an dust or debris from
the openings using a soft brush and vacuum, and place to one side.
Remove the 3 screws in the catal st vent panel (Fig. 3) and remove the glass panel b lifting the vent
panel slightl and withdrawing the glass from the lower location point. The glass panel can be cleaned
using hot water and a mild non - abrasive detergent. Check the glass for damage and replace n f
necessary.
Carefull withdraw the catal st vent panel and examine the condition of the two catal sts both from
the top and from inside the unit. If an damage or cracking of the catal sts is evident, replace. DO NOT
ALLOW THIS APPLIANCE TO BE OPERATED WITH DEFECTIVE CATALYSTS.
Carefull remove the ceramic fuel bed components. These components are extremel fragile. Examine
the condition and check for signs of damage or cracking. Replace f necessary. Clean these
components with a soft brush and / or vacuum with brush attachment to prevent dust spread.
Examine the condition, and check for cracking of the back panel and side cheeks of the combustion
chamber surround. Replace f necessary.
NOTE - Unless replacing component parts, it is not necessar to remove the burner control s stem
from the appliance, as all components are serviceable without the need for further dismantling.
Undo the gas suppl pipe at 8 mm compression fitting at the gas inlet pressure test point elbow.
Remove the two screws from the rear log retaining platform and slide out the complete burner and
control assembl (Fig. 4)
Remove the four retaining screws of the front log / glass locating platform and withdraw. This allows
total access to the burner and control components (Fig. 12)
Examine the tubular burner for an signs of damage. Replace f necessary. Ensure all ports particularl
the ladder ports from opposite the pilot assembl are clear of dust and debris. Clean using onl a soft
brush and vacuum with brush attachment. Ensure the large aeration ports in the injector end of the
burner are dust free and clear.
The main burner injector of this appliance should not normall require attention unless there is
evidence of particular flame reduction or excessive dust and debris within the aeration ports of the
burner. If examination is necessar , return to point No. 9 and refer to parts replacement section 13.
The end of the injector is ceramic and under no circumstances should the ports be cleared using wire
or an hard instrument.
Examine the pilot assembl and clear of an dust or debris using a soft brush. Ensure the aeration hole
is clear. Check the condition of the thermocouple and the ceramic spark electrode and wire for an

19
damage or deterioration. If there are an signs of damage the full pilot assembl will need replacing.
Replace f necessary.
NOTE - There is a highl sensitive ox gen depletion sensor designed into the pilot assembl . If an part
of the assembl is damaged the entire unit must be replaced. Do not attempt to bend or alter the
flame head, thermocouple or aeration hole. Use onl genuine spare parts as similar looking parts from
other appliances ma well give different or inferior performance and could lead to a hazard.
Check the condition of the spark ignition lead ensuring both ends are securel connected. Replace f
necessary.
Check that all wiring and plug connections to the control unit, gas valve motor, batter , remote sensor
and control switches are secure and in good condition.
Check that the thermostat bulb is correctl located and the coil is not kinked or damaged. Replace f
necessary.
Re-assemble all removed components in reverse order and carr out a commissioning procedure as
detailed in section
Burley Appl ances recommend the follow ng on an annual bas s.
Check for combust on product leakage - It is important that the products of combustion produced b
this appliance all pass through the two catal sts. A ver small amount of product leakage is acceptable
providing safet can be confidentl assured when the appliance is operational.
To check for leakage, remove the decorative grill and glass screen and check box construction and glass
fitting for visible gaps / signs of leakage. The appliance is not pressurised therefore small
manufacturing gaps are permissible and these will have been measured in the factor .
If the manufactured assembl is suspect contact our supplier.
Em ss on of combust on products - If available a combustion anal ser to BS 7967 should be used to
sample the combustion products exiting from the appliance grill outlet into the room. The appliance
should be switched on and allowed to warm for 20 minutes. A sample should be gathered across the
entire width of the grill. A CO/CO2 ratio of less than 0.002 should be measured at all times irrespective
of the length of time the appliance has been operating. A sample taken in the centre of the room shall
indicate that the CO content is no more than 9 ppm above ambient.