Burley G4237/8 Image Manual

BURLEY G4237/8 IMAGE
FLUELESS GAS HEATER
INSTALLATION, SERVICING
& USER INSTRUCTIONS
FOR USE IN THE COUNTRIES STATED ON THE DATA PLATE AND CARTON
WITH NATURAL GAS G20
OR LPG PROPANE GAS G31
(REFER TO RATING LABEL)
For th following countri s: GB, IE
EVEN IF YOU HAVE FITTED THESE FIRES BEFORE,
PLEASE FOLLOW THESE INSTRUCTIONS STEP BY STEP.
Legislation and regulations do change over time!
LEAVE THESE INSTRUCTIONS WITH THE USER
Burl y Applianc s Ltd,
Lands End Way, Oa ham, Rutland, LE15 6RB
Telephone: [phone] Fax: [phone]
e-mail: [email protected]o.u web: www.burley.co.u
G4237/8InstUs r
G20/31
Issu JAN08 – v.1
TO OBTAIN YOUR FIRST YEAR GUARANTEE, THE INSTALLER AND CUSTOMER
MUST FILL IN THE SEPARATE GUARANTEE AND RETURN IT TO
BURLEY WITIHIN 7 DAYS OF FITTING.
A FREE SECOND YEAR GUARANTEE IS OFFERED SUBJECT TO THE FIRE BEING SERVICED
BY A CORGI ENGINEER DURING THE FIRST YEAR OF OWNERSHIP.
PROOF OF SERVICING MUST BE RETAINED
FAILURE TO HAVE THIS APPLIANCE FITTED BY A CORGI REGISTERED
FITTER INVALIDATES THE WARRANTY

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INTRODUCTION
Than you for choosing this burley product. All of our products carry a CE mar which is awarded
by an independent test house (notified body) and shows the fires have been type tested to meet
the essential requirements of the European Gas Appliance Directive and the appropriate British
Standards.
This is a highly efficient Flueless Inset Live Fuel Effect Appliance. The burner system is very clean
burning and a catalyst cleans the combustion products even further.
A thermostat in the burner control system adjusts heat output to maintain a room temperature,
which can easily be set by the user. There is also a separate control to adjust the flame effect as
required. Please demonstrate its operation to the customer before leaving.
An oxygen depletion sensing pilot light is also fitted and will sense any significant oxygen depletion
in the room and shut the fire down safely.
1. APPLIANCE DATA
Refer to the appliance data (affixed beside control nob) ENSURE THAT THE LOCAL CONDITIONS
OF USE CORRESPOND TO THE DATA ON THE BADGE
Natural Gas G20 LPG (Propan ) G31
Cat gory I2H I3P
Supply Pr ssur 20mBar 37mBar
Inl t Pr ssur 20mBar* 37mBar*
H at Input (n t) (High) 2.5 W 2.5 W (180g/h)
(Low) 1.5 W 1.5 W (107g/h)
Inl t Conn ction 8mm Compression 8mm Compression
Inj ctor Manual Elbow 300 Elbow 90
R mot Elbow 180 Elbow 85
*The inlet pressure must be within +/- 1mBar of specification with all gas appliances in the house
switched on and also with just the Burley heater operating. If outside of this tolerance the fault is
most li ely to be in the installation pipe wor or service governor at the meter. If the problem is
the meter governor, this is the property of the gas service provider (such as Transco / National
Grid 0800 111999 or Bord Gais) and they should be called to rectify this. The fire will not operate
correctly if the pressures are incorrect.
2. UNPACKING THE APPLIANCE
2.1 Carefully examine the carton for damage before unpac ing. If it is obviously damaged,
consult the supplier over whether to proceed.
2.2 Ma e sure the carton is stood upright and open the top. Remove
the cardboard top fitting, this can be used as a hearth protector
when installing the fire.
2.3 Remove the fittings boxes contained within and open them and
chec the condition of the contents. Remove the fire and examine
its general condition, paying particular attention to the decorative
frame, the glass front and fire box flanges.
2.4 Th fir cas is attach d to th chassis using clips and 2 transit
scr ws in th low r r ar of th cas . Th s scr ws can b
r mov d and discard d.
2.5 If satisfied by the general condition, place the decorative
components to one side and proceed with the installation. If in any doubt, see advice
from the supplier. R ad th s instructions fully b for proc ding v n if you hav fitt d
this mod l b for .
TRANSIT SCREW

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3. GENERAL REQUIREMENTS
3.1 Gas appliances must be installed in accordance with the rules in force. In the UK it is the law
that all gas appliances must be installed by a CORGI registered installer, in accordance with
the Gas Safety (Installation and Use) regulations (as amended). The installation must also be
in accordance with the relevant parts of local and national building regulations.
3.2 For the Republic of Ireland, reference should be made to IS 813 and ICP3 and any guidance
notes from Bord Gais.Failure to have the fire fitted by a qualified person nullifies ALL
guarantees.The space to be heated must have a wall vent of at least 100cm² of ventilation
and an openable window. The vent must be positioned at least 1 metre away from the
appliance.
3.3 In the Republic of Ireland two vents of not less than 60cm² each, one not less than 1.6m
above the other, must be installed in the room.
3.4 When providing ventilator openings consideration must be given to the avoidance of
locations where discomfort from draughts may cause the user to bloc the openings.
Similarly the possibility of curtains or furniture bloc ing ventilation openings must be
considered. Floor v nts, window v nts or chimn ys ar not suitabl m ans of v ntilation.
3.3 Wor ing surfaces include the air outlet grille.
3.4 The heater must not be used in a room of less than 30m³ in volume. Adjoining spaces, not
separated by a door may be included. To convert cubic feet (ft³) to cubic metre (m³) divide
the room volume in cubic feet by 35.3.
3.5 The heater must not be installed in high rise bloc s of flats, bed sitting rooms, basements
which are not open on at least one side, bathrooms, or bedrooms, in corridors stairways landing or
hallways of multi occupancy dwellings, garages or rooms containing petroleum products.
3.6 Soft furnishings, decorations and wall coverings etc. must not be placed within 1 metre of
the appliance and its convection outlets (see 5.0). Be aware of curtains etc which could be blown
towards the appliance.
3.7 The heater is intended as a secondary heat source. Chec that a primary source of heat
(such as radiators) is present in the room. If insufficient primary heat is being used there may be a
build up of condensation.
3.8 The heater must not be used in rooms where the atmosphere is li ely to contain water or
chemical vapours which may adversely affect the appliance or its finish.
3.9 Do not use whilst painting & decorating, or in newly decorated rooms as the residues can
lead to unpleasant smells from the appliance. Always cover or have the appliance removed when
decorating.
3.10 Houses with warm air heating systems, solid walls, or no damp proof course may be
unsuitable for flueless appliances.
3.11 This heater does not contain asbestos.
3.12 On no account should plasma screen televisions or similar be mounted above any heat
source as damage could result.
4.0 PREPARING THE APPLIANCE
4.1 Unpac the heater (see 2.0). Ensure appliance is correctly mar ed for the gas it is to be
used with. Ta e the appliance components and lay them out in an ordered manner. To prevent
damage the decorative frame, fret, pebbles / coals and ceramic fire bed components can be
placed safely to one side.
DO NOT ATTEMPT TO USE THE APPLIANCE WITH BROKEN/DAMAGED GLASS OR CERAMICS.
Contact our service department 01572 756956

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4.2 Decide upon the route for the
gas supply and if this is to be a
concealed supply, select a
suitable hole in the fire box,
remove the noc out and lay
in the supply as required. Fit
the rubber grommet around the gas pipe entry to the appliance and seal.
B for wor ing on pipewor , plug the ends to prevent the entry of debris. Decide upon the route
for the gas and lay pipewor as required. If the gas pipe passes through a wall, cavity or un-vented
void then there should be no joins in this area and the pipes should be fully sleeved.
Note the supply can be either concealed through the holes in the appliance sides and bac or
surface fitted over the hearth and where pipes pass through walls they must be sleeved. In the
case of remote control fires and wall mounted fires, all of the possible gas supply positions may
not be available. Before pushing gas pipes through walls, seal the pipe ends to prevent debris
entering the pipes.
.
B for connecting any pipes to the appliance, fully purge pipes of debris or swarf etc. and connect
the gas supply to the 8mm elbow on the fire. Lea test the supply using an approved method.
Note: An isolating valve must be situated near the appliance for servicing.
5.0 INSTALLATION INSTRUCTIONS
Not : Th fir s must b us d as suppli d with th small r 60mm spac r fitt d, failur to do so
will mak fitting th d corativ cas impossibl & may ov rh at th fir plac and thus
invalidat th warranty. Burl y manufactur purpos mad surrounds, which hav b n
sp cially t st d with th applianc for compatibility. Th following guid lin s must b adh r d
to.
The hearth must be a minimum of 12mm thic with the top surface standing a minimum of 50mm
above surrounding floor level or surrounded by a raised fixed fender of 50mm high. The hearth
must extend a minimum of 100mm in front of the fire bed and 50mm either side of the appliance
giving an overall width of 732mm.
Closure plate tape and foam seals are unsuitable for fixing and sealing the fire into place. Always
fix with the fixing cables, the wall brac ets or through the base of the fire.
5.1 INSTALLATION METHODS
The appliance is a flueless visual flame heater designed to be installed in a number of ways, both
freestanding, inset and wall or hearth mounted. This provides a great deal of flexibility. It can also
be fitted without need for a fire surround or bac panel, provided it is fitted against a non
combustible surface. Any combustible materials directly behind the fire frame or bac panel must
be removed and replaced with suitable non combustible material such as superlux board, cement
or similar.
The fire surround, bac panel, hearth and all paints / lacquers etc must be of minimum 150
o
c
rating. Please ensure this is the case and if necessary chec with the manufacturer, as we cannot
be held responsible for subsequent damage.
Note that paint and wallcoverings on surfaces subject to heat can discolour and great care should
be ta en when choosing wall coverings.
5.2 METHOD ONE - FREESTANDING ON HEARTH OR WALL MOUNTED FULLY OUTSET
This method allows for surface / wall fixing of the fire using the deep spacers and deep brac ets
supplied without the need for insetting into a fire opening. The appliance gets very hot and could
cause burns therefore if wall mounting without a hearth then care should be ta en to avoid
gangways and congested areas. Care should also be ta en with curtains and soft furnishings to

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ensure there is no possibility of them touching the appliance.
632mm 197mm
590mm
Overall dimensions are as shown.
H arths - For hearth mounting (or if the fire is less than 200mm above the ground) then the
hearth must protrude at least 100mm in front of the fire and 50mm to either side. A minimum
hearth of 732mm wide x 300mm deep is required, the hearth must be a minimum of 12mm thic
and be of a non combustible material. The surface on which the appliance is to stand must be flat,
level and square to the bac panel. Failure to observe this could result in the appliance leaning
away from the fireplace.
If the appliance is fitted on the wall, more than 200mm above the ground then a hearth is not
required.
Chimn ys & und r grat draught d vic s – To prevent draught from affecting the stability of the
appliance flames, all chimney openings and undergrate draught devices within 1 metre of the fire
must be bloc ed off.
Fixing - The appliance should be secured to the wall using the fixing brac ets on the flange of the
appliance. If it is to be mounted above the ground, care should be ta en to ensure the wall is able
to ta e the weight of the appliance and that the fixings are of the correct type. Use all 6 screw
holes in the brac ets to attach to the wall.
If the appliance is hearth mounted the fixing is intended to prevent the appliance from moving /
toppling and it is permissible just to use 2 holes in the wall brac ets or to drill through the
appliance base and screw it to the floor.
Do not fix the appliance directly to plasterboard as prolonged exposure to heat could affect it or
the vapour layer behind. A layer of heat resistant board should be screwed to the wall instead.
Fully purge pipes of air and any debris and connect the gas supply to the 8mm elbow on the fire.
Lea test the supply using an approved method. Note: An isolating valve must be situated near the
appliance for servicing.
Site the thermostat at a suitable position where it will sense the room temperature.
The case can be test fitted to the chassis to ensure clearance. The gap in the case top between
grille and spacer slides over the top flange on the appliance. The bottom of the case has folded out
brac ets that slide over cut outs in the appliance chassis.
The door on the appliance is secured with a magnet and it may be necessary to adjust the strength
of the magnets grip. This can be done by bending the magnet holding brac et in or out to adjust.
Remove case and place to one side.

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5.3 METHOD TWO - INSET ON HEARTH OR INSET WALL MOUNTED
This method allows for the fire to be inset into a wall or fireplace opening. The appliance case has
a 90mm deep spacer that needs to be removed and the corresponding deep brac ets need to be
ta en off the case. Not th s ar th only spac r and brack ts to b r mov d and th small r
brack t and spac r must b l ft in plac . The appliance gets very hot and could cause burns
therefore if wall mounting without a hearth then care should be ta en to avoid gangways and
congested areas. Care should also be ta en with curtains and soft furnishings to ensure there is no
possibility of them touching the appliance.
H arths - For hearth mounting (or if the
fire is less than 200mm above the
ground) then the hearth must protrude
at least 100mm in front of the fire and
50mm to either side. A minimum hearth
of 732mm wide x 207mm deep is
required, the hearth must be a minimum
of 12mm thic and be of a non
combustible material. The surface on
which the appliance is to stand must be
flat, level and square to the bac panel.
Failure to observe this could result in the
appliance leaning away from the
fireplace.
If the appliance is fitted on the wall,
more than 200mm above the ground then a hearth is not required.
The hearth and bac panel must be made from a non-combustible material although ‘lightweight’
and tiled surrounds can be used provided they have a minimum heat rating of 150
o
c.
Consideration should be given to the effect of expansion and contraction caused by temperature
and bac panels should be allowed to float or attached with a flexible mastic on the extreme
edges.
Fir plac op ning siz s – Height – 500 minimum 570 maximum
Width – 350 minimum 465 maximum
The fireplace opening must be a minimum of 100mm deep
Ensure adequate clearance from the fire to allow it to expand in the fireplace opening or it may
crac the marble bac panel.
To pr v nt h at from nt ring th ar a b tw n th fir plac back pan l and wall, th void
must b block d or pack d with a non-flammabl mat rial.
Chimn ys & und r grat draught d vic s – To prevent draught from affecting the stability of the
appliance flames, all undergrate draught devices within 1 metre of the fire must be bloc ed off.
If fitting into an existing fireplace or flue, the flue and cavity MUST be bloc ed off completely and
cavity wall box CAV4241 fitted, to prevent suction on the bac of the appliance (fit in accordance
with the instructions supplied with the cavity box). The top of the flue should also be capped off to
prevent the entry of moisture etc, consult building control if in any doubt.
If fitting into an opening in a cavity wall, or into a void, use cavity wall box (part no. CAV4241 ) and
fit in accordance with the instructions supplied. Failure to do so can result in the pull from the
cavity causing heat build up on the fire surround, bac panel or moisture ingress from the cavity.
632mm
590mm
107mm
91mm
486mm
338mm
DIMENSIONS IN RED
REFER TO INSET
PORTION OF FIRE

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Fixing - The appliance should be secured to the wall using the fixing brac ets on the flange of the
appliance. If it is to be mounted above the ground, care should be ta en to ensure the wall is able
to ta e the weight of the appliance and that the fixings are of the correct type. Use all 6 screw
holes in the brac ets to attach to the wall.
If the appliance is hearth mounted the
fixing is intended to prevent the
appliance from moving / toppling and it
is permissible just to use 2 holes in the
wall brac ets or to drill through the
appliance base and screw it to the floor.
Alternatively, hearth mounted
appliances can use the cable fixing
method by fixing eyebolts to the wall or
fireplace behind and pulling it bac into
place. See diagram
Do not fix the appliance directly to plasterboard as prolonged exposure to heat could affect it or
the vapour layer behind. A layer of heat resistant board should be screwed to the wall instead.
Fully purge pipes of air and any debris and connect the gas supply to the 8mm elbow on the fire.
Lea test the supply using an approved method. Note: An isolating valve must be situated near the
appliance for servicing.
Site the thermostat at a suitable position where it will sense the room temperature.
The case can be test fitted to the chassis to ensure clearance. The gap in the case top between
grille and spacer slides over the top flange on the appliance. The bottom of the case has folded out
brac ets that slide over cut outs in the appliance chassis.
The door on the appliance is secured with a magnet and it may be necessary to adjust the strength
of the magnets grip. This can be done by bending the magnet holding brac et in or out to adjust.
Remove case and place to one side.
6.0 CLEARANCES TO COMBUSTIBLE MATERIALS AND SHELVES (S also 3.6)
A non combustible shelf may be fitted to within 100mm of the top edge of the fire frame. Note
that shelves will get hot and delicate ornaments, wax candles etc should be ept away from hot
surfaces.
The wood of the fire surrounds may be fitted to within 100mm of the sides of the firebox provided
it protrudes no further forward than 100mm.
Any combustible side walls must be at least 500mm from the fire bed.
Maximum depth of shelf 100mm 150mm 200mm
Minimum distance from 250mm 300mm 350mm
top of frame to underside of shelf .
As with all heaters the possibility of convection staining on surfaces in the vicinity of the heater
shall be considered and the user advised. Particular attention should ta en to ensure soft
furnishings such as scatter rugs and curtains are ept at least 1 metre from the appliance.
View of Cable end
Screw
Cable
Fixing Cable
Spacer
Bracke
t
Eyebolt

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7.0 REASSEMBLY
7.1 To remove the glass, remove the 4 nuts in the side frames and pivoting it out from the
bottom remove glass from its top channel. Refitting is done in reverse order.
7.2 REVERSIBLE SIDE CHEEKS
The appliance has side chee s that are plain on one side and bric effect on the other. These can
be removed and replaced by the installer to suit the customers choice.
7.3 Refit the case before use.
7.4 R mot control fir s -
The appliance uses a 7.2 volt lithium battery. This is supplied loose with the appliance to prevent
inadvertent operation. To attach to the appliance, plug together the multibloc connector on the
battery with the matching connector on the front right hand side of the fire. Then slide the battery
into position underneath the fire in the purpose made battery housing. Not – If th fir mits a
b ping sound, this is just th saf ty syst m priming its lf.
There is a toggle switch on the front of the appliance which needs to be switched on for appliance
operation. Because the remote control uses battery power, when in the stand-by mode, turn the
switch to the OFF position. Be sure to brief the user on this as it will extend battery life
considerably. The battery will normally last for 6-9 months so demonstrate the way to change this
and also explain that the batteries are not covered by warranty.
A handheld remote control is included in the box and this has a 9 volt battery to power it. The
battery should be changed annually to prevent false signaling caused by a partially flat battery.
The battery is accessible through a flip off cover on the bac of the handset and the battery
clipped onto the terminals inside.
When disposing of batteries, always do so in an environmentally friendly manner.
Replacement lithium batteries for the fire and replacement handsets are available from Burley
Appliances on 01572 756956 or through your retailer. The 9 volt handset battery is available from
normal retail outlets.
Infra r d s nsor
This is on a retractable holder on the left hand side of the facia. It is also possible to swivel the
holder. Ta e the fret and ash pan and adjust the sensor position so that it is visible from under the
fret.
8.0 PEBBLE / COAL LAYOUT
The base and front pebbles should be
positioned as shown overleaf. The
base locates onto the rear shelf and
sits central and pushed bac . The
front pebble moulding is positioned
centrally in its channel with the cut
out on the right as shown. The coal
shapes are similar to pebbles and
fitted in a similar way.
Note the pilot position on the right
hand side of the burner.
It is important for cl an burning that
th corr ct shap is fitt d in th corr ct plac . Do not us with incorr ctly fitt d p bbl s.
Always replace the glass after laying the coals. Do not attempt to use the unit with bro en /
damaged glass or ceramics. Do not use additional or non standard ceramics.

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9.0 TO LIGHT THE HEATER
BEFORE LIGHTING. IF THE PIPES HAVE NOT BEEN PURGED OF DEBRIS, DO SO NOW BEFORE
LIGHTING THE FIRE. FAILURE TO DO SO WILL RESULT IN BLOCKAGES WITHIN THE PILOT.
BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST EVERY
SINGLE GAS FIRE IT PRODUCES. BURLEY IS IN THE UNIQUE POSITION OF KNOWING THAT EVERY
APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER.
MANUAL CONTROLLED HEATERS
9.1 There are 2 control nobs on the appliance. The left hand one (coloured red) controls On /
Off and High / Low flame. The right hand one (coloured blac ) is the comfort level thermostat
which turns the fire down to pilot only once the desired temperature is reached. Some people
prefer to retain a flame effect using the left hand red nob to control its height whilst eeping the
thermostat blac nob set on hot.
Others prefer to use the fire purely
as a heater in which case they will
select a flame height on the red
nob then set the thermostat blac
nob to a comfort level. In both
cases if the room gets too hot, the
thermostat will automatically
reduce the fire to pilot setting until
the room cools.
If during use the pilot is alight but
the main burner will not light, chec
the thermostat position and if necessary select a warmer setting.
9.2 To light the fire, first ensure the red nob is turned cloc wise to OFF. Press the left hand
(red) control nob for several seconds then turn slowly anticloc wise to the ignition position. A
clic will be heard and the pilot (under right side of fuel bed) should light. If it does not, repeat the
operation a few times to purge any air in the pipe. Continue to hold nob for 15 – 20 second to
establish the pilot and then release. If pilot fails to establish, turn off, wait 1 minute then repeat
lighting procedure. Rotate the red nob to high flame to light then bac to the desired flame
position. If no gas comes through rotate the blac nob (thermostat) to a hotter room setting and
the fire will light.
9.3 Control the fire by a combination of thermostat and / or flame setting to suit your mode of
use (see 9.1)
9.4 To turn the fire off, rotate the left-hand nob fully cloc wise bac to a vertical position.
9.5 REMOTE CONTROLLED HEATERS
Ensure the toggle switch behind the fret ash pan door is switched to the ON position.
On first operation, ensure the thermostat is set to the hot position.
Ensure the infra red sensor is visible. The fire relies on line of sight between the sensor and
handset to operate. If a different fret is fitted it is possible to swivel and slide the sensor into a
clearer position. In the event of the fire not wor ing chec both of the above points before calling
an engineer.
To ignite the fire point the handset at the fire, push and hold simultaneously the 2 left hand
buttons mar ed * and ● for several seconds until the ignition sequence begins. The fire will

- 10 -
automatically light the pilot light, monitor its safety for about 20 seconds and then it will light the
burner on high flame.
To alternate between high and low flame use the flame buttons on the right hand side of the
handset.
To turn the fire OFF press the ● button on the top left hand side of the remote handset.
The fire is fitted with a comfort thermostat behind the ash pan door and it is possible to set this to
modulate the fire between off and on. If the pilot is alight but the main burner will not light, chec
the position of this thermostat before changing batteries etc.
An audible signal is heard when the fire receives a signal from the handset. This will help you to
now that the fire has received your instruction and is changing settings. When the battery power
is low, a continuous bleep will be heard from the fire and it will allow you to shut down safely but
will not reignite.
9.6 SPARK FAILURE
The gap between the pilot electrode and the pilot should be 3.5 – 4.5mm and normally
adjustment is not necessary (the electrode is very brittle). The spar should jump across the gap
between the electrode anod the gas outlet on the pilot head. If the igniter fails a lighted taper can
be inserted into the pilot area to chec that gas is reaching the pilot.
10.0 COMMISSIONING
10.1 TEST THE GAS PRESSURE. Turn the fire on full, attach a manometer to the inlet test
point and ensure there is a pressure of 20mb (+/- 1mb) for natural gas appliances or 37mb for
propane appliances. Now turn on every other gas appliance in the house and re-chec the
pressure. The pressure must still be within the tolerance of +/- 1mb. Now turn off all the other gas
appliances and turn the fire down to pilot only, the pressure must still be within the tolerance of
+/- 1mb. If it is not TRANSCO, BORD GAIS or the propane supplier must be called to adjust the
governor to the house before the fire can be commissioned further.
Brief the customer on the operation of the appliance and give them all the instructions. The
customer must be told of the need for regular servicing of the appliance, this will be at least once
a year and be made aware that no rubbish is to be thrown onto the fire bed. The customer must
also be made aware that purpose provided ventilation should be chec ed regularly.
If you hav any qu stions or th fir is not op rating corr ctly, phon th Burl y h lp-lin
BEFORE you l av th installation.
If th applianc is not fitt d in strict accordanc with th s instructions, Burl y cannot b h ld
r sponsibl for any damag caus d and r s rv th right to charg for any corr ctiv work.
10.2 THERMOSTAT
A room temperature thermostat is provided. It is set for a normal range of operating temperatures
but for more accurate monitoring of room temperature it is advised that the sensing bulb is
removed from the fire and carefully moved to a cooler location up to 1 metre away, ta ing care
not to brea or pinch the capillary tube.
10.3 OXYGEN DEPLETION PILOT SYSTEM
There is a highly sensitive oxygen depletion sensor designed into the pilot light. If any part is
damaged the entire unit must be replaced. Do not attempt to bend or alter the flame head,
thermocouple or aeration hole. Use only genuine spare parts as similar loo ing parts from other
appliances may well give different or inferior performance and could lead to a hazard.

- 11 -
10.4 FIREFRONTS
The design of these affect combustion, therefore only the correct front supplied with the
appliance may be fitted.
10.5 FIREGUARDS
A fireguard is not supplied with this appliance, however it is recommended that a fireguard to
BS6539 or BS6778 is fitted if the fire is to be used in the presence of young children, the elderly
and the infirm.
10.6 COMPLETION OF WARRANTY CARD
Th install r s ction of th guarant card must b fill d in fully to validat th warranty.
11.0 SERVICING INSTRUCTIONS
As with all gas applianc s th unit must b s rvic d at l ast onc p r y ar, pr f rably at th
b ginning of th h ating s ason. All s rvicing must b carri d out by a qualifi d s rvic p rson.
Before commencing any servicing, ensure that the gas is turned off to the appliance and that the
appliance is cool.
Cleaning – If required the casing should be wiped with a cloth dampened in soapy water. The glass
may be cleaned with any non-abrasive cleaner such as ‘hob brite‘.
Lift the case to remove. Unscrew the four nuts holding the glass, remove and place thoughtfully to
avoid damage or injury.
Carefully remove the front and rear coal sets and clean the burner and associated parts using a
vacuum cleaner. Ta e particular care to remove all debris around the pilot light.
The ceramic fuel beds and contain refractory fibre (RCF). Excessive exposure to these materials
may cause temporary irritation to the eyes, s in and respiratory tract; consequently, it ma es
sense to ta e care when handling these parts to ensure that the release of dust is ept to a
minimum. We recommend the use of a HEPA filtered vacuum to remove any dust and soot
accumulated in the heater before and after wor ing on it. When replacing these articles, they
should not be bro en up, but sealed in heavy duty polythene bags labelled ‘RCF Waste’, which may
be disposed of at a tipping site licensed for industrial waste. Normal hygiene rules of not smo ing,
eating or drin ing in the wor area should be followed.
Disconnect the gas supply to the appliance.
Undo the two nuts holding the burner assembly in the chassis. Remove the burner tray and
examine it for general condition. Discoloration of the burner surface is normal.
Clean around the air inlet, removing all lint in the area of the injector and ensuring the pilot light
aeration hole and flame head are clean. Injectors – Only original manufacturer’s injectors must be
used. Identification is as listed under replacement parts:
Should the oxypilot system need to be replaced, the original manufacturer’s parts must be used.
Controls – The GAS CONTROL IS FACTORY SET AND NORMALLY NEEDS NO ADJUSTMENT. Chec for
smooth operation of the gas valve. Remove all covers, chec the tightness of the thermocouple
connection into the valve, the condition of the piezo and ignition leads.
On remote control fires chec the condition of batteries, leads, control boxes and if necessary
change the batteries in the fire and handset.
Examine the fire casing, the firebox and catalytic converter for obvious signs of damage or
degradation. Clean out any dirt or dust accumulated in the bottom of the fire. Reassemble in
reverse order.
Replace burner into chassis and reconnect to the gas supply. Test all joints for lea s.
Following the manufacturer's instructions, re-lay the fuel bed and replace the glass.

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Light the fire using the method in the instructions and ensure that the pilot lights consistently and
the pilot flame envelopes the thermocouple. The pilot should hold in 10 seconds. Turn control to
main burner, this should light smoothly within 10 seconds. Ensure that valve gives adequate turn
down and the thermostat bulb reduces the burner rate to off when heated. The gas manifold
pressures are factory preset using highly accurate equipment and may be observed in the pressure
test point on the valve. In the unli ely event of the pressure being incorrect it may be reset (refer
to dataplate for details), using a manometer or other pressure testing equipment.
Locate thermostat bulb in a cool place away from the appliance and preferably outside of any
inglenoo s, to ensure it is sensing room air temperature.
Run appliance for 10 minutes, ensuring burner flames settle evenly.
A combustion analysis chec should then be carried out. Using an analyser to BS7927, first zero
the equipment and sample the entire width of the combustion product outlet. Ratio of CO/CO2
should be less than 0.002 within 30 minutes. ( 20ppm CO per 1% CO2 ) A reading of CO in the
room centre should give a rise of less than 9ppm over ambient, pea reading. The catalyst is
unli ely to need replacement during the life of the heater but if the combustion is suspect,
disconnect the appliance and contact the manufacturer.
R plac m nt Parts
Coal bed COA4240 Pebble bed PEB4240 Log Bed LOG4240
Coal front COA4241 Pebble front PEB4241 Log Front LOG4241
Pilot Manual Control Nat Gas - P4-41 or OP9110 LPG – P4-51
Remote control Nat Gas – P502 LPG – P503
Injector Manual Control Nat Gas – 300 LPG – 90
Remote control Nat Gas – 180 LPG – 85
USE ONLY GENUINE REPLACEMENT PARTS.
User Instructions
GENERAL REQUIREMENTS
The heater is intended as a secondary heat source. Chec that a primary source of heat (such as radiators)
is present in the room. If insufficient primary heat is being used there may be a build up of condensation.
The heater must not be used on or against a combustible surface. No furniture or curtains must be close to
the appliance (or at ris of being blown close).
In the event of a gas lea age from the appliance, the gas supply must be turned off at the nearest isolating
valve.
The area in which the fire is installed must have at least 100cm² of ventilation. (For Republic of Ireland 2
openings at high and low level, each of 60cm², with a vertical separation of at least 1.6 metres)
The heater must not be used in a room area of less than 30m³. Adjoining spaces, not separated by a door
may be included. To convert cubic feet (ft³) to cubic metre (m³) divide the room volume in cubic feet by
35.3.
The heater must not be installed in high rise bloc s of flats, bed sitting rooms, basements which are not
open on at least one side, bathrooms, bedrooms, in corridors stairways landings or hallways of multi
occupancy dwellings, in garages or rooms containing petroleum products.
The guard on the appliance is to prevent ris of fire or injury from burns and no part of it may be
permanently removed. It does not give full protection for young children, the elderly or infirm. Parts of the
appliance get hot, it is strongly recommended that an additional guard to BS6539 or BS6778 is used in the
presence of children, the elderly or infirm.

- 13 -
This is not a drying appliance. Do not place clothing or other articles, on or against it.
Do not store or use flammable substances on or near the heater.
Do not spray aerosols on or near the heater.
If any material, such as plastic, melts onto the surface of the glass, turn the heater off and allow it to cool.
Do not r mov th mat rial wh n hot.
When the heater is not to be used for a time, ensure the gas control or adjacent isolator are turned off.
The heater must not be used in rooms where the atmosphere is li ely to contain water or chemical
vapours, which may adversely affect the appliance or its finish.
Do not use whilst painting & decorating, or in newly decorated rooms as the residues can lead to
unpleasant smells from the appliance. Always cover or have the appliance removed when decorating.
WARNINGS
R ad th instructions b for using this applianc .
This applianc r quir s installation and annual s rvicing by a Corgi r gist r d install r.
Us only in a corr ctly siz d and v ntilat d ar a. V ntilation op nings must n v r b block d or
r strict d in any way.
Any purpos provid d v ntilation should b ch ck d r gularly to nsur it is fr from obstruction.
Onc th p bbl s / coals hav b n position d in accordanc with th installation instructions, th y must
not b mov d xc pt for s rvicing. Mat rial of any d scription must not b thrown onto th fu l b d.
Th applianc must not b us d unl ss
th glass is fitt d corr ctly.
Th surfac s of th applianc b com
v ry hot during us .
On no account must inl t or outl t
grill s b obstruct d. S
diagram.
TO LIGHT THE HEATER
MANUAL CONTROLLED HEATERS
There are 2 control nobs on the appliance. The left hand one (coloured red) controls On / Off and High /
Low flame. The right hand one (coloured blac ) is the comfort level thermostat which turns the fire down to
pilot only once the desired temperature is reached. Some people prefer to retain a flame effect using the
left hand red nob to control its height whilst eeping the thermostat blac nob set on hot. Others prefer
to use the fire purely as a heater in
which case they will select a flame
height on the red nob then set the
thermostat blac nob to a comfort
level. In both cases if the room gets too
hot, the thermostat will automatically
reduce the fire to pilot setting until the
room cools.
If during use the pilot is alight but the
main burner will not light, chec the
thermostat position and if necessary
select a warmer setting.
Hot air outlet
Cold air inlet
Hot air outlet
Cold air inlet
Model
G4237
Model
G423

- 14 -
To light the fire, first ensure the red nob is turned cloc wise to OFF. Press the left hand (red) control nob
for several seconds then turn slowly anticloc wise to the ignition position. A clic will be heard and the pilot
(under right side of fuel bed) should light. If it does not, repeat the operation a few times to purge any air in
the pipe. Continue to hold nob for 15 – 20 second to establish the pilot and then release. If pilot fails to
establish, turn off, wait 1 minute then repeat lighting procedure. Rotate the red nob to high flame to light
then bac to the desired flame position. If no gas comes through rotate the blac nob (thermostat) to a
hotter room setting and the fire will light.
Control the fire by a combination of thermostat and / or flame setting to suit your mode of use (see 9.1)
To turn the fire off, rotate the left-hand nob fully cloc wise bac to a vertical position.
Note that if the gas supply fails at any time, the pilot will extinguish. Carry out the lighting procedure to re-
ignite.
REMOTE CONTROLLED HEATERS
Ensure the toggle switch behind the fret ash pan door is switched to the ON position. On the model G4238
you open the hinged frame to access it.
On first operation, ensure the thermostat is set to the hot position.
Ensure the infra red sensor is visible. The fire relies on line of sight between the sensor and handset to
operate. If a different fret is fitted it is possible to swivel and slide the sensor into a clearer position. In the
event of the fire not wor ing chec both of the above points before calling an engineer.
To ignite the fire point the handset at the fire, push and hold simultaneously the 2 left hand buttons
mar ed * and ● for several seconds until the ignition sequence begins. The fire will automatically light the
pilot light, monitor its safety for about 20 seconds and then it will light the burner on high flame.
To alternate between high and low flame use the flame buttons on the right hand side of the handset.
To turn the fire OFF press the ● button on the top left hand side of the remote handset.
The fire is fitted with a comfort thermostat behind the ash pan door and it is possible to set this to
modulate the fire between off and on. If the pilot is alight but the main burner will not light, chec the
position of this thermostat before changing batteries etc.
An audible signal is heard when the fire receives a signal from the handset. This will help you to now that
the fire has received your instruction and is changing settings. When the battery power is low, a continuous
bleep will be heard from the fire and it will allow you to shut down safely but will not reignite.
Not that if th gas supply fails at any tim , th pilot will xtinguish. Carry out th lighting proc dur to
r -ignit .
REMOTE CONTROLLED FIRE BATTERIES
There is a toggle switch on the front of the appliance which needs to be switched on for appliance
operation. Because the remote control uses battery power, when in the stand-by mode, turn the switch to
the OFF position. Be sure to do on this as it will extend battery life considerably. The battery will normally
last for 6-9 months but can last much longer used this way. Batteries are not covered by warranty. To
change batteries open the ashpan flap on the front of the appliance and slide the battery out of its housing.
Unplug the moulded plug, noting how it comes apart and replace with a new battery.
A handheld remote control is included in the box and this has a 9 volt battery to power it. The battery
should be changed annually to prevent false signaling caused by a partially flat battery. The battery is
accessible through a flip off cover on the bac of the handset and the battery clipped onto the terminals
inside.
When disposing of batteries, always do so in an environmentally friendly manner.
Replacement lithium batteries for the fire and replacement handsets are available from Burley Appliances
on 01572 756956 or through your retailer. The 9 volt handset battery is available from normal retail outlets.

- 15 -
CLEANING AND MAINTENANCE
Ensure the appliance is switched off and cooled down before cleaning. The case and surround are best
cleaned with a damp cloth and wiped dry to avoid smearing. The glass is a special high temperature ceramic
material, if possible clean with a damp cloth, for more stubborn stains use a ceramic hob cleaner such as
hob-brite and polish off all traces. Spray waxes and polishes that leave a residue, or abrasive cleaners must
not be used.
The inside of the glass and fuel effects should need only infrequent cleaning. To do this, lift the case off its
clips and place to one side. Remove the 4 nuts and washers holding the glass clips in place and put safe.
Carefully remove the fuel effects, remembering how they fit in place and clean around the burner area and
fuel effects with a HEPA filtered vacuum with brush attachment. Using the relevant section from the
installers manual refit the fuel effects, glass and case.
On no account should th fir b us d with glass r mov d. Th fu l ff cts must not b r plac d in a
diff r nt position from th instructions, if th y ar brok n r plac imm diat ly. Do not us additional or
non standard fu l ff cts as to do so could caus a hazard.
If the fire is equipped with a remote control then chec and change the batteries as described in previously.
The fire should also be serviced annually by a competent person (CORGI registered in the UK). This is best
done before a heating season.
NOTES
The first time that the appliance is used, there will be some odour produced due to the newness of
thematerials. It is recommended that the unit is fired at maximum setting for several hours and the room is
ept ventilated during this period. It is usual for flueless appliances to produce an initial odour after start
up.
If the pilot flame should ever extinguish of its own accord, ventilate the room and allow a minimum of 5
minutes before relighting.
Never attempt to relight the unit if there is a gas smell.
If the unit continues to extinguish after a period of use, do not use it and see the advice of your installer.
GENERAL
To qualify for your free second year guarantee, you must fully complete and return the separate Guarantee
Card. There are sections that your fitter must complete whilst he is fitting the fire. If the fully completed
Guarantee Card is not returned within 7 days of fitting, the appliance is just covered by the standard 12
month guarantee.
As with all gas appliances, this fire MUST be serviced at least every 12 months, preferably at the start of the
heating season. The second year guarantee is conditional on this service ta ing place. Servicing must be
carried out by a qualified service engineer.
BURLEY APPLIANCES ARE THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST EVERY SINGLE
GAS FIRE IT PRODUCES. BURLEY ARE IN THE UNIQUE POSITION OF KNOWING THAT EVERY APPLIANCE
LEAVES THE FACTORY IN PERFECT WORKING ORDER.