Burley ENVIRON User guide

ENVIRON/EMPATHY
G4240 – 69 MODEL
FLUELESS GAS HEATER
INSTALLATION, SERVICING
& USER INSTRUCTIONS
FOR USE IN THE COUNTRIES STATED ON THE DATA PLATE AND CARTON WITH NATURAL GAS G20
OR LPG PROPANE G31
(REFER TO RATING LABEL
For the following countries: GB, IE
EVEN IF YOU HAVE FITTED THESE FIRES BEFORE,
PLEASE FOLLOW THESE INSTRUCTIONS STEP BY STEP.
Legislation and regulations do change over time
This product is not suitable for primary heating purposes.
LEAVE THESE INSTRUCTIONS WITH THE USER
Burley Appliances Ltd,
Lands End Way, Oakham, R tland, LE15 6RB
Telephone: [phone] Fax: [phone]
e-mail: info@b rley.co. k web: www.b rley.co. k
G4240Inst
G20/31
Issue March 2018
TO OBTAIN YOUR FIRST YEAR GUARANTEE, THE INSTALLER AND CUSTOMER
MUST FILL IN THE SEPARATE GUARANTEE AND RETURN IT TO
BURLEY WITHIN 7 DAYS OF FITTING.
A FREE SECOND YEAR GUARANTEE IS OFFERED SUBJECT TO THE FIRE BEING SERVICED
BY GAS SAFE ™ REGISTERED INSTALLER (FORMERLY CORGI) DURING THE FIRST YEAR OF
OWNERSHIP. PROOF OF SERVICING MUST BE RETAINED
FAILURE TO HAVE THIS APPLIANCE FITTED BY GAS SAFE™ REGISTERED INSTALLER (FORMERLY
CORGI FITTER INVALIDATES THE WARRANTY

Page 2 of 20
INTRODUCTION
Thank yo for choosing this b rley prod ct. All of o r prod cts carry a CE mark which is awarded
by an independent test ho se (notified body) and shows the fires have been type tested to meet
the essential req irements of the E ropean Gas Appliance Directive and the appropriate British
Standards.
A thermostat in the b rner control system adj sts heat o tp t to maintain a room temperat re,
which can easily be set by the ser. There is also a separate control to adj st the flame effect as
req ired. Please demonstrate its operation to the c stomer before leaving.
An oxygen depletion sensing pilot light is also fitted and will sense any significant oxygen
depletion in the room and sh t the fire down safely.
DUE TO THE SENSITIVE NATURE OF THE OXY PILOT, IT IS NOT UNUSUAL FOR THE PILOT TO
EXTINGUISH UP TO/AFTER 1 MINUTE WHEN FIRST LIT. RELIGHT AND THE PILOT WILL STAY
ALIGHT. THIS IS DUE TO THE MOIST GASES FORMED BY THE PILOT DROPPING DOWN AND
SNUFFING IT AS WELL AS THE COLD METAL WORK. IT IS SAFE TO LEAVE THE PILOT ON 24
HOURS A DAY TO MAKE LIGHTING EASIER.
BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST EVERY
SINGLE GAS FIRE IT PRODUCES. BURLEY IS IN THE UNIQUE POSITION OF KNOWING THAT EVERY
APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER.
Fireguards A fireg ard is not s pplied with this appliance; however it is recommended that a
fireg ard to BS6539 or BS6778 is fitted if the fire is to be sed in the presence of yo ng children,
the elderly and the infirm.
Gas appliances m st be installed in accordance with the r les in force. In the UK it is the law that
all gas appliances m st be installed by a Gas Safe™ registered installer (formerly CORGI), in
accordance with the Gas Safety (Installation and Use) reg lations (as amended). The installation
m st also be in accordance with the relevant parts of local and national b ilding reg lations and
in accordance with BS5871 pt4 except where B rley instr ctions state differently. For the
Rep blic of Ireland, reference sho ld be made to IS813 and ICP3 and any g idance notes from
Bord Gais. Fail re to have the fire fitted by a q alified person n llifies ALL g arantees.
Declaration of Conformity
B rley Magiglo Ltd. declares that the appliance described in “Technical data” conforms to the
following standard(s) BS EN 14829: 2007
Efficiency Declaration
This appliance has a thermal efficiency of 100% giving an Energy Efficiency Index of 91%. This is
A rated on all variants/options & emits less than 130mg/kWh NOx.

Page 3 of 20
1 LIGHTING PROCEDURE. Identify the control valve fitted to the appliance and follow
the appropriate instr ctions.
1.1 Total Control
Ens re that the ON/OFF switch is in the ON position ( - ) & that the man al knob is also
pointing downwards towards its ON position (see below).
Manual
Knob
Gas Rate
Adjusting
Knob
ON/OFF Switch
NO
MAN
ON
OFF
1.2 Sim ltaneo sly press and hold the (red circle) and (large flame) b ttons ntil an
aco stic signal confirms the start seq ence has beg n, then release the b ttons.
Press
these two
buttons
together to
light the
burner
Once lit
use this
button to
increase
gas rate
Once lit
use this
button to
decrease
gas rate
1.3 The aco stic signal sho ld cease and be replaced with the ticking so nd of the spark
igniter. When the pilot flame is lit the igniter will stop & another aco stic signal will
confirm the pilot has been established (if the pilot fails to establish repeat the process.
D e to the safe & efficient nat re of the fire it is not n s al for this to take two or
even three attempts). The aco stic signal will now cease & the gas rate adj sting knob
will a tomatically t rn to its high setting.
1.4 To adj st the gas rate to desired setting press the (large flame) to increase the flame
height or (small flame) to decrease the flame height on the handset.
1.5 To leave the fire in standby mode press the (small flame) ntil the main b rner goes
o t. The pilot sho ld remain on in this mode & help to red ce condensation.
1.6 To t rn the fire off completely (incl ding the pilot) press the red OFF b tton on the
handset.

Page 4 of 20
Battery Replacement
Handset
1.7 On the back of the handset remove the battery cover by pressing down the top of the
cover & sliding it down. Remove & nclip the old battery & replace with a new PP3 9
volt battery.
Receiver Unit (located under burner)
Remove the heat shield s rro nding the nit. P ll the receiver nit o t from nderneath
the b rner & remove the top cover. Remove old batteries & replace with fo r new AA
batteries ens ring the polarities are correct. Replace the battery cover & ret rn the
receiver nit to its original position. REPLACE THE HEATSHIELD over the nit.
Press here and
slide down
CAUTION: With the exce tion of battery re lacement, the battery holder must be
located within the heat shield at all times.
Programming andset to Receiver
If for some reason the remote handset req ires re-programming to operate the receiver follow
the proced re below:
1. Press and hold, sing a pointed object, the receiver’s reset b tton ntil yo hear two aco stic
signals.
2. After the second longer aco stic signal, release the reset b tton and within the s bseq ent 20
seconds, press the (small flame) on the remote handset ntil yo hear an additional long
aco stic signal confirming the new code is set.
RESET

Page 5 of 20
MANUAL CONTROL
1.8 There are 2 control knobs on the appliance. The right hand one controls On/Off and
pilot/main b rner. The left hand one is the comfort level thermostat which t rns the
fire down once the indicated temperat re is reached. If d ring se the pilot is alight
b t the main b rner is not lit, check the thermostat position and if necessary select a
warmer setting. The range of the thermostat is aro nd 13
o
C – 45
o
C.
Thermostat knob Ignition knob
1.9 To light the fire, first ens re the right hand control (Ignition) knob is t rned clockwise
to OFF, and then press the knob for several seconds then t rn slowly anticlockwise to
the ignition position. A click will be heard and the pilot ( nder right side of f el bed)
sho ld light. If it does not, repeat the operation a few times to p rge any air in the
pipe. Contin e to hold knob for 15 – 20 seconds to establish the pilot and then
release. If the pilot fails to establish, t rn off, wait 1 min te then repeat lighting
proced re. Once the pilot has been established rotate the knob co nter clockwise
towards the larger flame symbol to light the main b rner. If no gas comes thro gh to
the main b rner, rotate the left hand knob (thermostat) to a hotter room setting and
the fire will light. Pilot b rner position
Main b rner position
Main b rner operational & thermostatically controlled
1.10 To t rn the fire off, rotate the right-hand knob f lly clockwise back to its OFF position.

Page 6 of 20
1.11 SLIDE CONTROL
1. Press the control lever firmly down to the bottom of its travel and listen for the spark
generator clicking which sho ld light the pilot.
2. Contin e to hold down for a f rther 10 seconds.
3. If the pilot fails to stay alight, slide the control lever to the top of its travel (off) & wait
for 3 min tes & repeat the process.
4. Once the pilot is alight, lift the control lever to the desired position.
5. To t rn the fire off lift the control lever to the top of its travel.
6. The off position on the side of the fire may not correspond exactly with the control
lever. This is only intended as an indication.
1.12 Battery Replacement
Behind the ash pan cover, located towards the centre of the b rner is the spark
generator which is fitted with the battery facing yo . Flick o t the battery from the right
hand end of the battery holder and remove battery. Replace with a good q ality 1.5v AA
battery ens ring the polarity markings on the battery correspond with the markings on
the battery holder. Check the spark generator clicks when the control linkage is depressed
downwards.

Page 7 of 20
TECHNICAL DATA
Refer to the appliance data
ENSURE THAT THE LOCAL CONDITIONS OF USE CORRESPOND TO THE DATA ON THE BADGE
Natural Gas G20 Propane G31
Category I2H I3P
Supply Pressure 20mBar 37mBar
Inlet Pressure 20mBar* 37mBar*
Heat Input (net (High 2.5kW 2.5kW (180g/h)
(Low 1.5kW 1.5kW (107g/h)
Inlet Connection 8mm Compression 8mm Compression
Injector Elbow 92/180 Elbow 92/90
*The inlet press re m st be within +/- 1mBar of specification with all gas appliances in the ho se
switched on and also with j st the B rley appliance operating. If o tside of this tolerance the
fa lt is most likely to be in the installation pipe work or service governor at the meter. If the
problem is the meter governor, this is the property of the gas service provider (s ch as Transco /
National Grid 0800 111999 or Bord Gais) and they sho ld be called to rectify this. The fire will not
operate correctly if the press res are incorrect. It may be hard to light or the pilot may c t o t
when the b rner t rns off nder thermostatic control.
Disposal
UNPACKING THE APPLIANCE
2.1 Caref lly examine the carton for damage before npacking. If it is obvio sly damaged,
cons lt the s pplier as to whether to proceed with the installation.
2.2 Make s re the carton is stood pright and open the top. Remove the cardboard top fitting
and place to one side; this box can be sed as a hearth protector when installing the fire.
2.3 Remove the fittings boxes contained within and open them and check the condition of the
contents. Remove the fire and examine its general condition, paying partic lar attention
to the frame, the glass front and fire box flanges.
2.4 If satisfied by the general condition, place the decorative components to one side and
proceed with the installation. If in any do bt, seek advice from the s pplier. Read these
instructions fully before proceeding even if you have fitted this model before.
Recycling Information:
The metallic & glass parts of the appliance & its packaging sho ld be
sorted for environmental-friendly recycling.
WEEE: Dispose of electrical eq ipment in an environmentally correct
manner.
When disposing components containing Refractory Ceramic Fibres (RCF),
we recommend that the items are not broken p, b t are sealed within
heavy d ty polythene bags, and clearly labelled as RCF waste. RCF waste
may be disposed of in s itably licensed landfill sites.

Page 8 of 20
GENERAL REQUIREMENTS
3.1 Gas appliances m st be installed in accordance with the r les in force. In the UK it is the
law that all gas appliances m st be installed by a Gas Safe™ registered installer (formerly
CORGI), in accordance with the Gas Safety (Installation and Use) reg lations (as
amended). The installation m st also be in accordance with the relevant parts of local and
national b ilding reg lations and in accordance with BS5871 pt4 except where B rley
instr ctions state differently. For the Rep blic of Ireland, reference sho ld be made to
IS813 and ICP3 and any g idance notes from Bord Gais. Fail re to have the fire fitted by a
q alified person n llifies ALL g arantees.
3.2 The space to be heated m st have a wall vent of at least 100cm² of ventilation and an
openable window or patio door. The vent m st be positioned at least 1 metre away from
the appliance. A vent may have been s pplied with the appliance and this is the preferred
type altho gh it is possible to se alternatives.
3.3 In the Rep blic of Ireland two vents of not less than 60cm² each, one not less than 1.6m
above the other, m st be installed in the room.
3.4 When providing ventilator openings consideration m st be given to the avoidance of
locations where discomfort from dra ghts may ca se the ser to block the openings.
Similarly the possibility of c rtains or f rnit re blocking ventilation openings m st be
considered. Floor vents, closable window vents or chimneys are not suitable means of
ventilation.
3.5 Working s rfaces incl de the air o tlet grille.
3.6 The appliance m st not be sed in a room of less than 30m³ in vol me. Adjoining spaces,
not separated by a door may be incl ded. To convert c bic feet (ft³) to c bic metre (m³)
divide the room vol me in c bic feet by 35.3.
3.7 The appliance m st not be installed in high rise blocks of flats, bed sitting rooms,
basements which are not open on at least one side, bathrooms, or bedrooms, in corridors
stairways landing or hallways of m lti occ pancy dwellings, garages or rooms containing
petrole m prod cts.
3.8 Soft f rnishings, decorations and wall coverings etc. m st not be placed within 1 metre of
the appliance and its convection o tlets (see 5.0). Be aware of c rtains etc which co ld be
blown towards the appliance.
3.9 The appliance is intended as a secondary heat source. Check that a primary so rce of
heat (s ch as radiators) is present in the room. If ins fficient primary heat is being sed
there may be a b ild p of condensation, if this is the case, please warn the c stomer.
3.10 The appliance m st not be sed in rooms where the atmosphere is likely to contain water
or chemical vapo rs which may adversely affect the appliance or its finish.
3.11 Do not se whilst painting & decorating, or in newly decorated rooms as the resid es can
lead to npleasant smells from the appliance. Always cover or have the appliance
removed when decorating. (See points to note on page 14)
3.12 Candles too close to the fire may melt. Scented candles m st be at least 1 metre away
from the appliance.
3.13 Air freshener resid es can enter the appliance and lead to resid al odo rs, especially the
pl g in type.
3.14 The catalyst is not an air cleaner and presence of odo rs is nlikely to be catalyst fail re.
3.15 Ho ses with warm air heating systems, solid walls, or no damp proof co rse may be
ns itable for fl eless appliances.
3.16 This appliance does not contain asbestos.
3.17 The oxy pilot can become blocked by fibres from new carpets and pet hairs advise the
c stomer to vac m aro nd the pilot on a reg lar basis to prevent blockage to pilot nit.

Page 9 of 20
4. INSTALLATION INSTRUCTIONS
Before working on pipe work, pl g the ends to prevent the entry of debris. Decide pon the
ro te for the gas and lay pipes as req ired. Where pipes pass thro gh walls they m st be sleeved.
Before connecting any pipes to the appliance, f lly p rge pipes of debris or swarf etc. and
connect the gas s pply to the 8mm elbow on the fire. Leak test the s pply sing an approved
method. Fires can be connected to the s pply sing semi rigid pipe i.e. copper t be also
independently certified, hand bendable corr gated stainless steel connection pipe (s ch as
Forma Pipe ™) may be sed with this appliance
Note: An isolating valve m st be sit ated near the appliance for servicing.
Overall inset depths - Fully inset 155mm Semi inset 95mm In Cavity box 100mm
4.1 The appliance is a fl eless vis al flame appliance designed to be installed into a fireplace
opening, a rebated fire s rro nd or free standing with its own o ter case. It can also be
installed partially inset in shallower fireplaces. It m st be placed on a non comb stible
s rface of minim m 12mm thickness. The s rface on which the appliance is to stand
m st be flat, level and sq are to the back panel. Fail re to observe this co ld res lt in the
appliance leaning away from the fireplace.
4.2 For a free standing installation the appliance can be fitted with a deep spacer kit (optional
extra part no. SPACERKIT) and can stand directly against a wall. Care sho ld be taken with
wall coverings as it may discolo r them over time.
4.3 The fire comes with a 60mm spacer fitted to the front trim, we recommend that this
spacer is left on (mandatory for slide control) as it will keep the s rfaces of the fireplace
cooler. Any comb stible materials directly behind the fire frame or back panel m st be
removed and replaced with s itable non comb stible material s ch as s perl x board,
cement or similar.
4.4 Note: Burley manufacture purpose made surrounds, which have been specially tested
with the appliance for compatibility. (This includes the wooden hearth If a Burley
Surround is used then the fires must be installed as supplied with the 60mm spacer
fitted. Where any other fireplaces or surround are used, the following guidelines must
be adhered to:
The fire s rro nd, back panel, hearth and all paints / lacq ers etc m st be of minim m
150
o
c rating. Please ens re this is the case and if necessary check with the man fact rer,
as we cannot be held responsible for s bseq ent damage. If in do bt leave the spacer on.
4.5 Ens re adeq ate clearance from the fire to allow it to expand in the fireplace opening or
it may crack the marble back panel. The fireplace opening sizes sho ld be as per fig 1
above.
4.6 To prevent heat from entering the area between the fireplace back panel and wall, the
void m st be blocked or packed with a non-flammable material and the s pplied cavity
box m st be sed.
620
Min
Flat
Area
550
Min
575
Max
520 Min Flat Area
400
Min
440 Max
Fig 1
–
Fireplace opening sizes

Page 10 of 20
4.7 The hearth and back panel m st be made from a non-comb stible material altho gh
‘lightweight’ and tiled s rro nds can be sed provided they have a minim m heat rating
of 150
o
c. Consideration sho ld be given to the effect of expansion and contraction ca sed
by temperat re. Back panels sho ld be allowed to float or attached with flexible mastic
on the extreme edges.
4.8 The hearth m st be a minim m of 12mm thick with the top s rface standing a minim m
of 50mm above s rro nding floor level or s rro nded by a raised fixed fender of 50mm
high. The hearth m st extend a minim m of 100mm in front of the fire bed and 100mm
either side giving an overall width of 600mm.
4.9 The fire front s pplied with the appliance m st be sed. Any other type co ld affect
comb stion or overheat the gas controls.
4.10 If fitting into an existing fireplace or fl e, the fl e and cavity MUST be blocked off
completely and the s pplied cavity box fitted, this is to help prevent s ction on the back
of the appliance. (The cavity box is not air tight and its installation does not negate the
need to seal any existing chimney or fl e)The top of the fl e sho ld also be capped off to
prevent the entry of moist re etc, cons lt b ilding control if in any do bt.
4.11 If fitting into an opening in a cavity wall, a void or false chimney breast, create a sealed
chamber for the fire to fit into and then se cavity box s pplied. Fail re to do so can res lt
in the p ll from the cavity ca sing heat b ild p on the fire s rro nd, back panel or
moist re ingress from the cavity.
4.12 Any nder grate dra ght devices m st be sealed off.
4.13 If sing the fire in a hole in the wall application (more than 150mm above floor) a small
hearth 50mm deep will be req ired to s pport the fire front. No other hearth is req ired.
For all other applications, se the hearth sizes in 4.8.
4.14 Clos re plate tape and foam seals are ns itable for fixing and sealing the fire into place.
Always fix with the fixing cables or thro gh the base of the fire.
5. CLEARANCES TO COMBUSTIBLE MATERIALS AND SHELVES
5.1 A non comb stible shelf may be fitted to within 50mm of the top edge of the fire frame.
Note that shelves will get hot and delicate ornaments, wax candles etc sho ld be kept
away from hot s rfaces.
5.2 The wood of the fire s rro nds may be fitted to within 100mm of the sides of the firebox
provided it protr des no f rther forward than 100mm. Any comb stible side walls m st
be at least 500mm from the fire bed.
Maxim m depth of shelf 100mm 150mm 200mm
Minim m distance from… 250mm 300mm 350mm
…top of frame to nderside of shelf.
As with all heaters the possibility of convection staining on s rfaces in the vicinity of the
appliance shall be considered and the ser advised. Partic lar attention sho ld be taken
to ens re soft f rnishings s ch as scatter r gs and c rtains are kept at least 1 metre from
the appliance.
A
C
B
D
E
Outer wall
Inner
wall
Cavity
Surroun
d
Marble
Gas supply routes when fire is
inset into the cavity wall
A = Through wall – Pi e
must be sleeved and
sealed to fire
B & D = Sleeve i e
behind surround and seal
to fire
d

Page 11 of 20
6. PREPARING T E APPLIANCE
6.1 Unpack the appliance (see 2.0). Ens re appliance is correctly marked for the gas it is to be
sed with. Take the appliance components and lay them o t in an ordered manner. To
prevent damage the decorative trim, fret, coals and ceramic fire bed components can be
placed safely to one side. Note how the decorative trim attaches onto the fire with
internal tags that clip over the c t-o ts in the glass rails to make refitting easier.
C t-o ts in glass rails Internal tag X 4 (typical)
To remove the decorative trim from the glass rails it m st be first raised pwards by
approximately 5cm. & then p lled forwards.
6.2 To remove the glass, after removing the decorative trim, remove the 4 n ts in the glass
rails, pivoting it o t from the bottom then remove glass from its top channel. Refitting is
done in reverse order.
6.3 Refit all decorative trims and fire front components before se. The decorative trim has
internal tags that simply locate over the c t o ts in the glass rail. These tags can be bent
for adj stment if req ired. To refit lift the trim assembly p approximately 5cm above its
final location on the fire, press firmly back and then slide down ntil the internal tags clip
onto the enamelled glass rails.
6.4 DO NOT ATTEMPT TO USE THE APPLIANCE WITH BROKEN/DAMAGED GLASS OR COALS.
Contact o r service department 01572 756956
6.5 Decide upon the route for the gas supply and if this is to be a concealed s pply, select a
s itable hole in the fire box, remove the knocko t and lay in the s pply as req ired. Fit
the r bber grommet aro nd the gas pipe entry to the appliance and seal. We recommend
the cavity box is used wherever possible and only the corresponding hole in this should
be removed. Note the s pply can be either concealed thro gh the holes in the appliance
sides and back or s rface fitted over the hearth and where pipes pass thro gh walls they
m st be sleeved. If the gas pipe passes thro gh a wall, cavity or n-vented void then there
sho ld be no joins in this area and the pipes sho ld be f lly sleeved. Before p shing gas
pipes thro gh walls, seal the pipe ends to prevent debris entering the pipes.
6.6 Drill and fit cable fixing positions in accordance with diagram at the end of this section or
alternatively drill and fit screws thro gh base of firebox and cavity box. There are no
tensioners incl ded as the wire does not need to be as ta ght as there is no risk of
spillage.
6.7 Slide cavity box over the back of the firebox, taking care to thread the fixing cables (if
sed) thro gh the back. Slide firebox (and cavity box) into fireplace opening thread cables

Page 12 of 20
thro gh lower holes and p sh f lly back into place and sec re. Note if the fire opening /
hearth are not level remedy this, or alternatively pack nder the appliance base to
prevent the top of it leaning away from the fireplace.
6.8 F lly p rge pipes of air and any debris and connect the gas s pply to the 8mm elbow on
the fire. Leak test the s pply sing an approved method. Note: An isolating valve must be
situated near the appliance for servicing.
6.9 Total Control Receiver Unit (if req ired).
Connect the cables from the valve to the receiver as shown. Keep the cables clear of the
nderside of the tray. Do not force the valve cable pl g when inserting into the receiver –
it only fits one way.
HT
Lead
SW
)
(yellow
TC
( )
red
Valve
Cable
Fit fo r AA (1.5V) batteries into the receiver nit and the PP3 (9V) battery into the
transmitter (hand set). Connect HT lead to receiver & terminal on the pilot assembly. Fold
the heat shield as per folding instr ctions s pplied and position it over the receiver.
6.10 Site the thermostat b lb at a s itable position where it will sense the room temperat re.
(It is wrapped aro nd the thermostat knob for transit p rposes only). We recommend
that the sensing b lb is placed on the hearth behind the fret, b t o t of direct radiated
heat from the fire. It can be moved into the room for more acc rate sensing if req ired.
View of Cable end
Screw
Cable
Fixing Cable
Spacer
Bracke
t
Eyebolt
Cavity box

Page 13 of 20
7. COAL LAYOUT
The base and front coals sho ld be
positioned as shown. The base locates
onto the rear shelf and sits central and
p shed back. The front coal mo lding
is positioned centrally in its channel
with the c t o t on the right as
shown.
Note the pilot position on the right
hand side of the b rner.
It is important for clean burning that
the correct coal is fitted in the correct
place.
There must be a clear gap between the two sets of coals.
Always replace the glass after laying the coals.
Do not attempt to use the unit with broken / damaged glass or coals.
Do not use additional or non standard coals.
Note: Model 4247 is s pplied with pebbles instead of coals and the brick effect has been reversed d ring the man fact ring process.
PURGE THE INSTALLATION PIPEWORK OF DEBRIS. FAILURE TO DO SO MAY RESULT IN
BLOCKAGES WITHIN THE PILOT
COMMISSIONING (refer to section 1 for control system)
8 TEST THE GAS PRESSURE. T rn the fire on f ll, attach a manometer to the inlet test point
and ens re there is a press re of 20mb (+/- 1mb) for nat ral gas appliances or 37mb for
propane appliances. Now t rn on every other gas appliance in the ho se and re-check
the press re. The press re m st still be within the tolerance of +/- 1mb. Now t rn off all
the other gas appliances and t rn the fire down to pilot only, the press re m st still be
within the tolerance of +/- 1mb. If it is not TRANSCO, BORD GAIS or the propane s pplier
m st be called to adj st the governor to the ho se before the fire can be commissioned
f rther. Call outs to fires with incorrect pressures will be chargeable.
BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST
EVERY SINGLE GAS FIRE IT PRODUCES. BURLEY IS IN THE UNIQUE POSITION OF
KNOWING THAT EVERY APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER.
9 TESTING points to note...
Before testing ens re that the room size is correct for the heat o tp t of the fire. 30m³
for 2.5kw o tp t, 40m³ for 3.5kw and 50m³ for 4.2kw.
In all installations regardless of room size there m st be an air vent positioned at least
one meter from the fire at either high or low level thro gh an o tside wall providing
100cm² of free air. (For the Rep blic of Ireland 2 vents of not less than 60cm² each m st
be provided at high and low level, with minim m vertical separation of 1.6m).
The analyser sed m st be man fact red to BS7967 and the test m st be carried o t in
accordance with BS5871 Pt 4

Page 14 of 20
The catalytic converter needs heat to work, therefore before you start
testing, the fire must have been lit and burning on full for at least 15
minutes.
There are two tests to carry out. A Co / CO² ratio test and a room centre CO test.
1. The first test is the CO / CO² ratio test and sho ld be carried o t at the fire exha st vent,
do not stick the probe of the analyser thro gh the grill b t move the probe back and forth
1 inch in front of the o tlet grill. (We se a piece of perforated 8mm pipe attached to the
analyser with flexible r bber t be). Yo sho ld record a ratio of no more than 0.002 %
(20ppm CO to 1% Co²). It is advisable to have a high sample of CO² as this will improve the
test.
2. The second test is the room centre CO test. Yo sho ld stand in the room centre with the
probe at waist height and read the level of CO. This sho ld be no more than 9ppm over
ambient peak. Please record these readings on the c stomers g arantee card.
9.1 Oxygen Depletion Pilot System This is a highly sensitive oxygen depletion sensor and
may not light first time or may exting ish after a few min tes, please advise the
c stomer of this. If any part of the Oxypilot is damaged the entire nit m st be replaced.
Do not attempt to bend or alter the flame head, thermoco ple or aeration hole. Use
only gen ine spare parts as similar looking parts from other appliances may well give
different or inferior performance and co ld lead to a hazard.
9.2 Thermostat A room temperat re thermostat is provided (where applicable). It is set for
a normal range of operating temperat res (13
o
c – 45
o
c ) b t for more acc rate
monitoring of room temperat re it is advised that the sensing b lb is removed from the
fire and caref lly moved to a cooler location p to 1 metre away, taking care not to
break or pinch the capillary t be. We recommend that the sensing b lb is moved from
the right hand side of the fire to the left and clipped to the gas inlet pipe.
9.3 Firefronts The design of these affect comb stion, therefore only the correct front
s pplied with the appliance may be fitted.
9.4 Brief the c stomer on the operation of the appliance and give them all the instr ctions.
The c stomer m st be told of the need for reg lar servicing of the appliance, this will be
at least once a year and m st be made aware that no r bbish is to be thrown onto the
fire bed. The c stomer m st also be made aware that the p rpose provided ventilation
sho ld be checked reg larly and m st not be blocked or restricted.
9.5 Completion of Warranty Card. The installer section of the guarantee card must be
filled in fully to validate the warranty. I.e. pressure, model, room size and Gas Safe™
registered installer (formerly CORGI Number
If you have any questions or the fire is not operating correctly, phone the Burley help-
line BEFORE you leave the installation.
If the appliance is not fitted in strict accordance with these instructions, Burley cannot
be held responsible for any damage caused and reserve the right to charge for any
corrective work. Double check standing and working pressures and securely seal all
open chimneys and flues.
BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST
EVERY SINGLE GAS FIRE IT PRODUCES. BURLEY IS IN THE UNIQUE POSITION OF
KNOWING THAT EVERY APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER.

Page 15 of 20
10. SERVICING INSTRUCTIONS
As with all gas appliances the unit must be serviced at least once per year, preferably at
the beginning of the heating season. All servicing must be carried out by a qualified
service person.
Before commencing any servicing, ens re that the gas is t rned off to the appliance and
that the appliance is cool.
• Cleaning – If req ired the casing sho ld be wiped with a damp cloth in soapy
water. The glass may be cleaned with any non-abrasive cleaner s ch as ‘hob brite‘.
• Lift the cast front and the decorative frame to remove. Unscrew the fo r n ts
holding the glass, remove and place tho ghtf lly to avoid damage or inj ry.
• Remove the front and rear coal sets, clean the b rner and associated parts sing a
vac m cleaner. Take partic lar care to remove all debris aro nd the pilot light.
• The logs and backing ‘brickwork’ contain refractory fibre (RCF). Excessive
expos re to these materials may ca se temporary irritation to the eyes, skin and
respiratory tract; conseq ently, take care when handling these parts to ens re
that the release of d st is kept to a minim m. We recommend the se of a HEPA
filtered vac m to remove any d st and soot acc m lated in the heater before
and after working on it. When replacing these articles, they sho ld not be broken
p, b t sealed in heavy d ty polythene bags labelled ‘RCF Waste’, which may be
disposed of at a tipping site licensed for ind strial waste. Normal hygiene r les of
not smoking, eating or drinking in the work area sho ld be followed.
• Disconnect the gas s pply to the appliance.
• Undo the two n ts holding the b rner assembly in the chassis. Remove the b rner
tray and examine it for general condition. Discolo ration of the b rner s rface is
normal.
• Clean aro nd the air inlet, removing all lint in the area of the injector and ens ring
the pilot light aeration hole and flame head are clean. Injectors – Only original
man fact rer’s injectors m st be sed. Identification is as follows: Nat ral Gas
(G20) - 92/180, Propane (G31) - 92/90 sho ld the oxypilot system need to be
replaced, the original man fact rer’s parts m st be sed.
• Controls – The GAS CONTROL IS FACTORY SET AND NORMALLY NEEDS NO
ADJUSTMENT. Check for smooth operation of the gas valve. Remove all covers,
check the tightness of the thermoco ple connection into the valve, the condition
of the piezo and ignition leads.
• Examine the fire casing, the firebox and catalytic converter for obvio s signs of
damage or degradation. Clean o t any dirt or d st acc m lated in the bottom of
the fire. Reassemble in reverse order.
• Refit b rner into chassis and reconnect to the gas s pply. Test all joints for leaks.
• Following the instr ctions (section 7), re-lay the f el bed and replace the glass.
• Light the fire sing the method in the instr ctions and ens re that the pilot lights
consistently and the pilot flame envelopes the thermoco ple. The pilot sho ld
hold in 10 seconds.
• T rn control to main b rner, this sho ld light smoothly within 10 seconds. Ens re
the valve gives adeq ate t rn down and the thermostat b lb red ces the b rner
rate to off when heated. The gas manifold press res are factory preset sing
highly acc rate eq ipment and may be observed in the press re test point on the
valve. In the nlikely event of the press re being incorrect it may be reset (refer
to data plate for details), sing a manometer or other press re testing eq ipment.

Page 16 of 20
• Locate thermostat b lb in a cool place away from the appliance and preferably
o tside of any inglenooks, to ens re it is sensing room air temperat re.
• R n appliance for 15 min tes, ens ring b rner flames settle evenly.
• A comb stion analysis check sho ld then be carried o t. Using an analyser to
BS7927, first zero the eq ipment and sample the entire width of the comb stion
prod ct o tlet. Ratio of CO/CO2 should be less than 0.002 within 30 minutes.
(20ppm CO per 1% CO2) A reading of CO in the room centre sho ld give a rise of
less than 9ppm over ambient, peak reading. The catalyst is nlikely to need
replacement d ring the life of the appliance b t if the comb stion is s spect,
disconnect the appliance and contact the man fact rer. See the additional
information on testing.
11. PARTS LIST
Part Part No
Front Ceramic Coal COA4241F
Rear Ceramic Coal COA4241B
Oxypilot NG Check if SIT or Seagas
Oxypilot LPG Check if SIT or Seagas
Glass GLA4140
Grill GRI4240
90mm Freestanding Spacer SPACERKIT
Remote Valve (Mertik VAL1921
Remote Handset & Receiver VAL1924
Trim Backer TRI4140
60mm INFILL SPACER INF0140
Pebble Set PEB4237F&B
USE ONLY GENUINE REPLACEMENT PARTS.
Parts ordered from our factory will normally take 5 – 7 working days to be delivered.
An ‘Express service’ is available upon request.
Due to our policy of continual improvement and development the exact accuracy of
descriptions and illustrations cannot be guaranteed.
Burley ppliances are the only company to bench run and thoroughly test every single Flueless
gas fire it produces. Burley is in the unique position of knowing that every appliance leaves the
factory in perfect working order.

Page 17 of 20
Flue Gas Analysers – Installation & Servicing Facts
• Please read this sheet even if yo have fitted o r fires before.
• Please leave this sheet with the c stomer as reference for f t re servicing of the
appliance.
• Please explain to the c stomer how the fire works and the details and facts listed on this
sheet, partic larly what the catalyst does and doesn’t do.
• If yo have any do bts abo t the test proced re please visit o r website or call o r
technical help line
12. Points to Note Regarding the Catalytic Convertor
• If the c stomer smokes tobacco prod cts, lives on a b sy road or is cooking with a gas
oven/hob at the time of testing yo m st ens re that an ambient CO reading is taken
before lighting the fire and attempting a reading.
• Does the catalytic convertor need replacing? The catalytic convertor does not need
replacing nless it has become physically broken or the comb stion test shows
deterioration in performance over time. To constantly test the performance of the
catalytic converter, o r laboratory has been r nning appliances eight ho rs per day, five
days per week, for p to seven years. Periodically we send catalytic converters back to the
man fact rer for testing. After the eq ivalent of 30 years of se, the catalytic converter is
as efficient as it was when brand new. B rley manages to achieve this by designing the
fire to ens re that the catalytic converter is in exactly the right position for long life and
maxim m efficiency. (For other makes of fire please cons lt the relevant man fact rer).
Only se replacement catalyst s pplied by B rley.
• If yo or the c stomer detects any odo rs from the fire please remember that the
catalytic convertor is not an air filter and does not remove smells. The ceramics in the fire
can absorb ho sehold smells and in t rn these smells get emitted when the fire is lit,
especially if the fire is sed in an enclosed space for a period of time. If this is the case we
recommend that the fire is r n on maxim m for at least 5 ho rs with the doors and
windows open. This sho ld be done at least twice a year, preferably in the spring and
a t mn or at any time they notice a smell.
• We do not advise the b rning of wax candles within 1 meter of the fire. Wax particles can
become airborne and deposit and solidify in the fire ca sing potential comb stion
problems.
• The catalyst can also be affected by airborne paint smells and vapors from some pl g in
air fresheners. The fire m st be removed or sealed if yo plan to decorate anywhere in
the ho se. If yo can detect smells from the fire carry o t the b rning off proced re as
above.
Further information regarding the catalytic convertor and Flueless fires in general can
be found on our website www.burley.co.uk

Page 18 of 20
Burley Appliances Ltd - Domestic Guarantee Conditions
We pride o rselves on the q ality of service we deliver to o r c stomers and all B rley
Appliances’ prod cts carry a f lly incl sive 12-month parts and labo r g arantee. This g arantee
is extended by another 12 months free of charge provided that yo r appliance is serviced by a
Gas Safe ™ registered installer (formerly CORGI) at the end of the first year. What the g arantee
cannot cover is problems ca sed by incorrect installation or servicing, or any work carried o t by
non- Gas Safe™ registered installer (formerly CORGI).
We ndertake that if within 12 months of the date of p rchase, yo r fire or any part thereof is
proved to be defective by reason of fa lty workmanship or materials, we will at o r discretion
repair or replace the same free of any charge for labo r, materials or carriage s bject to
condition that:
• All gas appliances are installed to the latest Gas Installation reg lations by a q alified Gas
Safe™ registered installer (formerly CORGI) and connected to the correct gas type and
press re as stated on the rating plate attached to the eq ipment.
• The fire is fitted in a room with the following minim m dimensions 2.5Kw = 30m
3
/ 3.5Kw
= 40m
3
/ 4.2Kw = 50m
3
• A wall vent is installed not less than 1 meter away from the fire allowing 100cm
2
of free
air.
• Yo have the fire serviced by a Gas Safe™ registered installer (formerly CORGI) within the
first year (as with all gas prod cts, every gas appliance m st be serviced every year).
• The appliance has not been s bject to mis se, accident, or repaired or fitted by anyone
other than a Gas Safe ™ registered installer (formerly CORGI) or o r own engineer.
• The appliance has been sed solely for domestic p rposes and is on domestic premises
i.e. not for commercial or trade se.
• The appliance has been sed solely in accordance with the instr ction book.
Any g arantee work carried o t within the g arantee period by B rley Appliances will be charged
for if the fa lt is ca sed by incorrect gas press re, gas type, incorrect installation, operator error,
neglect or ab se.
All guarantee cover is instantly and permanently cancelled if a non-Gas Safe ™ registered
installer (formerly CORGI carries out any installation or servicing.
Exclusions
This g arantee does not cover:
• Damage res lting from external transportation, improper se or neglect, the replacement
of any light b lbs or removable parts of glass or plastic.
• Costs inc rred for calls to p t right an appliance, which is improperly installed.
• Appliances that are the s bject of rental agreements.
• EC Co ntries - the standard g arantee is applicable b t is s bject to the owner's
responsibility and cost, to ens re the appliance meets the standards set by the co ntry to
which the prod ct is taken.
Any appliance or defective part replaced shall become the Company's property
Service Calls are made between 09.30 am and 04.30 pm Monday - Friday.
This guarantee is in addition to your statutory and other legal rights.
Proof of purchase will be required as will be a copy of the Gas Safe ™ registered (formerly
CORGI installer notice.
© B rley Appliances Ltd 2018

Page 19 of 20
Gas rating of Burley Flueless Appliances
B rley’s Fl eless Gas Appliances are all gas inp t rated in the factory and ndergo f rther line
tests for comb stion, sooting and vis al performance. For Installers who wish to gas inp t rate
appliances we need to establish tolerances for pass and fail.
Manufacturers Tolerances
The Heat Inp t on appliances can be expressed as either a Nett or a Gross fig re. When the
installer is gas rating from the meter they will be sing gross heat inp t which is 10% higher than
Nett. This conversion has to be taken into acco nt if the man fact rer has q oted a nett fig re.
The man fact rer also has to acco nt for prod ction tolerances on pipes, injectors, valves etc
and is allowed a f rther +/-5% tolerance on the maxim m rate.
Burn Down
Cold appliances generally allow a greater rate of gas to pass thro gh them however, once the
appliance has warmed p the gas density alters and ca ses the rate to red ce to the fig re
stated. This is known as B rn Down.
Man fact rers carrying o t their technical tests allow appliances to be f lly warm and b rn down
before taking readings and this is typically after 1 ho r. Some appliance man fact rers q ote a
‘cold’ fig re for the gas rate so that installers can meas re this immediately.
Installer Tolerances
It is important to take a gas rate test over a reasonable period of time so that the capacity of the
meter is sed. On low Inp t appliances s ch as o r fl eless this is even more critical beca se
ncertainties can creep in. It is worth meas ring over a 5 min te period to make s re.
It is also important to get yo r inlet press re to 20mBar.
In a gas appliance factory compensation is also made for variations in
• % Sat ration of Gas
• Variation in Calorific Val e
• Variation in Gas Density
• Gas Temperat re
• Gas Press re
• Atmospheric Press re
• Meter Calibration
• Stopwatch Calibration.
In the home it is not possible to correct for these therefore an ncertainty factor needs to be
b ilt into all meas rements.
C rrently Gas Safe™ (formerly CORGI) does not q ote a fig re on this ncertainty b t the
meas red gas rate co ld vary by +/-5%.
Conclusion
In adding all the variables together,
• an appliance q oting Gross Heat Inp t co ld be anything from +/-10% of the q oted heat
inp t
• an appliance q oting Nett Heat Inp t co ld be anything from 0% to +20% of the q oted
fig re when meas red as a Gross fig re.
• If the appliance is cold anything p to a f rther 10% error co ld be expected and we don’t
q ote these fig res beca se they change rapidly. The fig res shown below are hot fig res.
Model Heat Input
Quoted
Minimum (Gross Maximum
(Gross
Cu Ft Per Hour
Environ, Esteem 2.5kW Nett 2.5kW Gross 3.0kW Gross 8.49
Ambience 4121 3.5kW Nett 3.5kW Gross 4.2kW Gross 11.67
Acumen / Elan 4111 4.2kW Nett 4.2kW Gross 5.3kW Gross 14.85

Page 20 of 20
Burley Magiglo fires are rotected by
UK atents 2193802, 2240620 and 2256920
Other Patents Pending
Burley A liances Ltd, Lands’ End Way,
Oakham, Rutland, LE15 6RB
Tel: [phone] Fax: [phone]
www.burley.co.uk Email: [email protected]