Burley G4240 User guide

BURLEY G4240 – 49 MODEL
FLUELESS GAS HEATER
INSTALLATION, SERVICING
& USER INSTRUCTIONS
FOR USE IN THE COUNTRIES STATED ON THE DATA PLATE AND CARTON
WITH NATURAL GAS G20
OR LPG PROPANE GAS G31
(REFER TO RATING LABEL)
For th following countri s: GB, IE
EVEN IF YOU HAVE FITTED THESE FIRES BEFORE,
PLEASE FOLLOW THESE INSTRUCTIONS STEP BY STEP.
Legislation and regulations do change over time!
LEAVE THESE INSTRUCTIONS WITH THE USER
Burl y Applianc s Ltd,
Lands End Way, Oa ham, Rutland, LE15 6RB
Telephone: [phone] Fax: [phone]
e-mail: [e-mail].u web: www.burley.co.u
G4240InstUs r
G20/31
Issu S pt08 – v.4
TO OBTAIN YOUR FIRST YEAR GUARANTEE, THE INSTALLER AND CUSTOMER
MUST FILL IN THE SEPARATE GUARANTEE AND RETURN IT TO
BURLEY WITIHIN 7 DAYS OF FITTING.
A FREE SECOND YEAR GUARANTEE IS OFFERED SUBJECT TO THE FIRE BEING SERVICED
BY A CORGI ENGINEER DURING THE FIRST YEAR OF OWNERSHIP.
PROOF OF SERVICING MUST BE RETAINED
FAILURE TO HAVE THIS APPLIANCE FITTED BY A CORGI REGISTERED
FITTER INVALIDATES THE WAR
RA
NTY

Page 2 of 16
INTRODUCTION
Than you for choosing this burley product. All of our products carry a CE mar which is awarded
by an independent test house (notified body) and shows the fires have been type tested to meet
the essential requirements of the European Gas Appliance Directive and the appropriate British
Standards.
This is a highly efficient Flueless Inset Live Fuel Effect Appliance. The burner system is very clean
burning and a catalyst cleans the combustion products even further.
A thermostat in the burner control system adjusts heat output to maintain a room temperature,
which can easily be set by the user. There is also a separate control to adjust the flame effect as
required. Please demonstrate its operation to the customer before leaving.
An oxygen depletion sensing pilot light is also fitted and will sense any significant oxygen
depletion in the room and shut the fire down safely.
1. APPLIANCE DATA
Refer to the appliance data (affixed beside control nob)
ENSURE THAT THE LOCAL CONDITIONS OF USE CORRESPOND TO THE DATA ON THE BADGE
Natural Gas G20 LPG (Propan ) G31
Cat gory I2H I3P
Supply Pr ssur 20mBar 37mBar
Inl t Pr ssur 20mBar* 37mBar*
H at Input (n t) (High) 2.5 W 2.5 W (180g/h)
(Low) 1.5 W 1.5 W (107g/h)
Inl t Conn ction 8mm Compression 8mm Compression
Inj ctor (manual valv ) Elbow 92/300 Elbow 92/90
Inj ctor (r mot ) Elbow 92/170 Elbow 92/85
*The inlet pressure must be within +/- 1mBar of specification with all gas appliances in the house
switched on and also with just the Burley heater operating. If outside of this tolerance the fault is
most li ely to be in the installation pipe wor or service governor at the meter. If the problem is
the meter governor, this is the property of the gas service provider (such as Transco / National
Grid 0800 111999 or Bord Gais) and they should be called to rectify this. The fire will not operate
correctly if the pressures are incorrect.
2. UNPACKING THE APPLIANCE
2.1 Carefully examine the carton for damage before unpac ing. If it is obviously damaged,
consult the supplier as to whether to proceed with the installation.
2.2 Ma e sure the carton is stood upright and open the top. Remove the cardboard top fitting
and place to one side; this box can be used as a hearth protector when installing the fire.
2.3 Remove the fittings boxes contained within and open them and chec the condition of the
contents. Remove the fire and examine its general condition, paying particular attention
to the frame, the glass front and fire box flanges.
2.4 If satisfied by the general condition, place the decorative components to one side and
proceed with the installation. If in any doubt, see advice from the supplier. R ad th s
instructions fully b for proc ding v n if you hav fitt d this mod l b for .

Page 3 of 16
3. GENERAL REQUIREMENTS
3.1 Gas appliances must be installed in accordance with the rules in force. In the UK it is the
law that all gas appliances must be installed by a CORGI registered installer, in accordance
with the Gas Safety (Installation and Use) regulations (as amended). The installation must
also be in accordance with the relevant parts of local and national building regulations
and in accordance with BS5871 pt4 except where Burley instruction state differently. For
the Republic of Ireland, reference should be made to IS813 and ICP3 and any guidance
notes from Bord Gais. Failure to have the fire fitted by a qualified person nullifies ALL
guarantees.
3.2 The space to be heated must have a wall vent of at least 100cm² of ventilation and an
openable window or patio door. The vent must be positioned at least 1 metre away from
the appliance. A vent may have been supplied with the appliance and this is the preferred
type although it is possible to use alternatives.
3.3 In the Republic of Ireland two vents of not less than 60cm² each, one not less than 1.6m
above the other, must be installed in the room.
3.4 When providing ventilator openings consideration must be given to the avoidance of
locations where discomfort from draughts may cause the user to bloc the openings.
Similarly the possibility of curtains or furniture bloc ing ventilation openings must be
considered. Floor v nts, closabl window v nts or chimn ys ar not suitabl m ans of
v ntilation.
3.5 Wor ing surfaces include the air outlet grille.
3.6 The heater must not be used in a room of less than 30m³ in volume. Adjoining spaces, not
separated by a door may be included. To convert cubic feet (ft³) to cubic metre (m³)
divide the room volume in cubic feet by 35.3.
3.7 The heater must not be installed in high rise bloc s of flats (unless a gas supply already
exists), bed sitting rooms, basements which are not open on at least one side, bathrooms,
or bedrooms, in corridors stairways landing or hallways of multi occupancy dwellings,
garages or rooms containing petroleum products.
3.8 Soft furnishings, decorations and wall coverings etc. must not be placed within 1 metre of
the appliance and its convection outlets (see 5.0). Be aware of curtains etc which could be
blown towards the appliance.
3.9 The heater is intended as a s condary h at sourc . Chec that a primary source of heat
(such as radiators) is present in the room. If insufficient primary heat is being used there
may be a build up of condensation, if this is the case, please warn the customer of this.
3.10 The heater must not be used in rooms where the atmosphere is li ely to contain water or
chemical vapours which may adversely affect the appliance or its finish.
3.11 Do not use whilst painting & decorating, or in newly decorated rooms as the residues can
lead to unpleasant smells from the appliance. Always cover or have the appliance
removed when decorating. (See points to note on page 14)
3.12 Candles too close to the fire may melt. Scented candles must be at least 1 metre away
from the appliance.
3.13 Air freshener residues can enter the appliance and lead to residual odours, especially the
plug in type.
3.14 The catalyst is not an air cleaner and presence of odours is unli ely to be catalyst failure.
3.15 Houses with warm air heating systems, solid walls, or no damp proof course may be
unsuitable for Flueless appliances.
3.16 This heater does not contain asbestos.
3.17 The oxy pilot can become bloc ed by fibres from new carpets and pet hairs advise the
customer to vacuum around the pilot on a regular basis to prevent bloc age to pilot unit.

Page 4 of 16
4. INSTALLATION INSTRUCTIONS
B for wor ing on pipe wor , plug the ends to prevent the entry of debris. Decide upon the
route for the gas and lay pipes as required. Where pipes pass through walls they must be sleeved.
B for connecting any pipes to the appliance, fully purge pipes of debris or swarf etc. and
connect the gas supply to the 8mm elbow on the fire. Lea test the supply using an approved
method. Fires can be connected to the supply using semi rigid pipe i.e. copper tube also
independently certified, hand bendable corrugated stainless steel connection pipe (such as
Forma Pipe ™) may be used with this appliance
Note: An isolating valve must be situated near the appliance for servicing.
Ov rall ins t d pths - Fully ins t 155mm S mi ins t 95mm In Cavity box 100mm
4.1 The appliance is a flueless visual flame heater designed to be installed into a fireplace
opening, a rebated fire surround or standing alone with its own outer case. It can also be
installed partially inset in shallower fireplaces. It must be placed on a non combustible
surface of minimum 12mm thic ness. The surface on which the appliance is to stand
must be flat, level and square to the bac panel. Failure to observe this could result in the
appliance leaning away from the fireplace.
4.2 For stand alone installation the appliance can be fitted with a deep spacer it (optional
extra part no. SPACERKIT) and can stand directly against a wall. Care should be ta en with
wall coverings as it may discolour them over time.
4.3 The fire comes with a 60mm spacer fitted to the front trim; we recommend that this
spacer is left on as it will eep the surfaces of the fireplace cooler. Any combustible
materials directly behind the fire frame or bac panel must be removed and replaced with
suitable non combustible material such as superlux board, cement or similar.
4.4 Not : Burl y manufactur purpos mad surrounds, which hav b n sp cially t st d
with th applianc for compatibility. (This includ s th wood n h arth) If a Burl y
Surround is us d th n th fir s must b install d as suppli d with th 60mm spac r
fitt d. Wh r any oth r fir plac s or surround ar us d, th following guid lin s must
b adh r d to:
The fire surround, bac panel, hearth and all paints / lacquers etc must be of minimum
150
o
c rating. Please ensure this is the case and if necessary chec with the manufacturer,
as we cannot be held responsible for subsequent damage. If in doubt leave the spacer on.
4.5 Ensure adequate clearance from the fire to allow it to expand in the fireplace opening or
it may crac the marble bac panel. The fireplace opening sizes should be as per fig 1
above.
4.6 To prevent heat from entering the area between the fireplace bac panel and wall, the
void must be bloc ed or pac ed with a non-flammable material and the supplied cavity
box must be used.
620
Min
Flat
Area
550
Min
575
Max
520 Min Flat Area
400
Min
440 Max
Fig 1
–
Fireplace opening sizes

Page 5 of 16
4.7 The hearth and bac panel must be made from a non-combustible material although
‘lightweight’ and tiled surrounds can be used provided they have a minimum heat rating
of 150oc. Consideration should be given to the effect of expansion and contraction
caused by temperature and bac panels should be allowed to float or attached with a
flexible mastic on the extreme edges.
4.8 The hearth must be a minimum of 12mm thic with the top surface standing a minimum
of 50mm above surrounding floor level or surrounded by a raised fixed fender of 50mm
high. The hearth must extend a minimum of 100mm in front of the fire bed and 100mm
either side giving an overall width of 600mm.
4.9 The firefront supplied with the appliance must be used. Any other type could affect
combustion or overheat the gas controls.
4.10 If fitting into an existing fireplace or flue, the flue and cavity MUST be bloc ed off
completely and the supplied cavity box fitted, this is to help prevent suction on the bac
of the appliance. (The cavity box is not air tight and its installation does not negate the
need to seal any existing chimney or flue)The top of the flue should also be capped off to
prevent the entry of moisture etc, consult building control if in any doubt.
4.11 If fitting into an opening in a cavity wall, or into a void or false chimney breast, create a
sealed chamber for the fire to fit into and then use cavity wall box supplied. Failure to do
so can result in the pull from the cavity causing heat build up on the fire surround, bac
panel or moisture ingress from the cavity.
4.12 Any under grate draught devices must be sealed off.
4.13 If using the fire in a hole in the wall application (more than 150mm above floor) a small
hearth 50mm deep will be required to support the fire front. No other hearth is required.
For all other applications, use the hearth sizes in 4.8.
4.14 Closure plate tape and foam seals are unsuitable for fixing and sealing the fire into place.
Always fix with the fixing cables or through the base of the fire.
5. CLEARANCES TO COMBUSTIBLE MATERIALS AND SHELVES
5.1 A non combustible shelf may be fitted to within 50mm of the top edge of the fire frame.
Note that shelves will get hot and delicate ornaments, wax candles etc should be ept
away from hot surfaces.
5.2 The wood of the fire surrounds may be fitted to within 100mm of the sides of the firebox
provided it protrudes no further forward than 100mm. Any combustible side walls must
be at least 500mm from the fire bed.
Maximum depth of shelf 100mm 150mm 200mm
Minimum distance from… 250mm 300mm 350mm
…top of frame to underside of shelf.
As with all heaters the possibility of convection staining on surfaces in the vicinity of the
heater shall be considered and the user advised. Particular attention should be ta en to
ensure soft furnishings such as scatter rugs and curtains are ept at least 1 metre from
the appliance.
A
C
B
D
E
Outer wall
Inner
wall
Cavity
Surroun
d
Marble
Gas supply routes when fire is
inset into the cavity wall
A = Through wall
– Pipe
must be sleeved and
sealed to fire
B & D = Sleeve pipe
behind surround and seal
to fire
d

Page 6 of 16
6. PREPARING THE APPLIANCE
6.1 Unpac the heater (see 2.0). Ensure appliance is correctly mar ed for the gas it is to be
used with. Ta e the appliance components and lay them out in an ordered manner. To
prevent damage the decorative frame, fret, coals and ceramic fire bed components can
be placed safely to one side. Note how the frame attaches onto the fire with internal tags
that clip over the glass fixing brac ets to ma e refitting easier.
6.2 DO NOT ATTEMPT TO USE THE APPLIANCE WITH BROKEN/DAMAGED GLASS OR COALS.
Contact our service department 01572 756956
6.3 D cid upon th rout for th gas supply and if this is to be a concealed supply, select a
suitable hole in the fire box, remove the noc out and lay in the supply as required. Fit
the rubber grommet around the gas pipe entry to the appliance and seal. W r comm nd
th cavity box is us d wh r v r possibl and only th corr sponding hol in this should
b r mov d. Note the supply can be either concealed through the holes in the appliance
sides and bac or surface fitted over the hearth and where pipes pass through walls they
must be sleeved. If the gas pipe passes through a wall, cavity or un-vented void then there
should be no joins in this area and the pipes should be fully sleeved. Before pushing gas
pipes through walls, seal the pipe ends to prevent debris entering the pipes.
6.4 Drill and fit cable fixing positions in accordance with diagram or alternatively drill and fit
screws through base of firebox and cavity box. There are no tensioners included as the
wire does not need to be taught as there is no ris of spillage.
6.5 Slide cavity box over the bac of the firebox, ta ing care to thread the fixing cables (if
used) through the bac . Slide firebox (and cavity box) into fireplace opening thread cables
through lower holes and push fully bac into place and secure. Note if the fire opening /
hearth are not level it may be necessary to remedy this or pac under the appliance base
to prevent the top of it leaning away from the fireplace.
6.6 Fully purge pipes of air and any debris and connect the gas supply to the 8mm elbow on
the fire. Lea test the supply using an approved method. Not : An isolating valv must b
situat d n ar th applianc for s rvicing.
6.7 Site the thermostat at a suitable position where it will sense the room temperature. (It is
wrapped around the thermostat nob for transit purposes only). We recommend that the
sensing bulb is moved from the right hand side to the left hand side of the fire and clipped
to the gas inlet pipe. This will eep it cool and prevent premature shutdown. It can be
moved into the room for more accurate sensing if required.
View of Cable end
Screw
Cable
Fixing Cable
Spacer
Bracke
t
Eyebolt
Cavity box

Page 7 of 16
7. REMOVING AND REFITTING GLASS & DECORATIVE TRIM
7.1 To remove the glass, remove the decorative trim and then the 4 nuts in the side frames
and pivoting it out from the bottom then remove glass from its top channel. Refitting is
done in reverse order.
7.2 REVERSIBLE SIDE CHEEKS The appliance has side chee s that are plain charcoal on one
side and bric effect on the other. These can be removed and replaced by the installer to
suit the customer’s choice
7.3 Refit all decorative trims and fire front components before use. The fire front has tags
internally that simply clip over the cut outs in the glass clip. These tags can be bent to
adjust if required. Lift the trim assembly halfway up the fire, press bac and then slide
down and the tags will clip on the enamelled glass channels.
8. COAL LAYOUT
The base and front coals should be
positioned as shown. The base locates onto
the rear shelf and sits central and pushed
bac . The front coal moulding is positioned
centrally in its channel with the cut out on
the right as shown.
Note the pilot position on the right hand
side of the burner.
It is important for cl an burning that th
corr ct coal is fitt d in th corr ct plac .
Th r must b a cl ar gap b tw n th two s ts of coals.
Always replace the glass after laying the coals. Do not att mpt to us th unit with
brok n / damag d glass or coals. Do not us additional or non standard coals.
Not : Model 4247 is supplied with pebbles instead of coals and the bric effect has
already been reversed during the manufacturing process. It can be reversed bac to bric
if necessary.
9. TO LIGHT THE HEATER
BEFORE LIGHTING. IF THE PIPES HAVE NOT BEEN PURGED OF DEBRIS, DO SO NOW
BEFORE LIGHTING THE FIRE. FAILURE TO DO SO WILL RESULT IN BLOCKAGES WITHIN
THE PILOT.
BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST
EVERY SINGLE GAS FIRE IT PRODUCES. BURLEY IS IN THE UNIQUE POSITION OF
KNOWING THAT EVERY APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER.
9 1 There are 2 control nobs on the appliance. The left
hand one (coloured blac ) controls On / Off and High /
Low flame. The right hand one (coloured blac ) is the
comfort level thermostat which turns the fire down to
pilot only once the desired temperature is reached.
Some people prefer to retain a flame effect using the
left hand blac nob to control its height whilst eeping
the thermostat blac nob set on hot. Others prefer to
use the fire purely as a heater in which case they will
M
L
Control Knob
Thermostat

Page 8 of 16
select a flame height on the left blac nob then set the thermostat blac nob to a
comfort level. In both cases if the room gets too hot, the thermostat will automatically
reduce the fire to the pilot setting until the room cools. If during use the pilot is alight but
the main burner will not light, chec the thermostat position and if necessary select a
warmer setting. The range of the thermostat is around 13
o
C – 55
o
C.
9 2 To light the fire, first ensure the blac nob is turned cloc wise to OFF. Press the left hand
(Blac ) control nob for several seconds then turn slowly anticloc wise to the ignition
position. A clic will be heard and the pilot (under right side of fuel bed) should light. If it
does not, repeat the operation a few times to purge any air in the pipe. Continue to hold
nob for 15 – 20 second to establish the pilot and then release. If pilot fails to establish,
turn off, wait 1 minute then repeat lighting procedure. Rotate the blac nob to high
flame to light then bac to the desired flame position. If no gas comes through rotate the
blac nob (thermostat) to a hotter room setting and the fire will light.
9 3 Control the fire by a combination of thermostat and / or flame setting to suit your mode
of use (see 9.1)
9 4 To turn the fire off, rotate the left-hand nob fully cloc wise bac to a vertical position.
9 5 SPARK FAILURE The gap between the pilot electrode and the pilot should be 3.5 – 4.5mm
and normally adjustment is not necessary (the electrode is very brittle). The spar should
jump across the gap between the electrode and the gas outlet on the pilot head. If the
igniter fails, a lighted taper can be inserted into the pilot area to chec that gas is reaching
the pilot.
10. COMMISSIONING
10.1 TEST THE GAS PRESSURE. Turn the fire on full, attach a manometer to the inlet test point
and ensure there is a pressure of 20mb (+/- 1mb) for natural gas appliances or 37mb for
propane appliances. Now turn on every other gas appliance in the house and re-chec
the pressure. The pressure must still be within the tolerance of +/- 1mb. Now turn off all
the other gas appliances and turn the fire down to pilot only, the pressure must still be
within the tolerance of +/- 1mb. If it is not TRANSCO, BORD GAIS or the propane supplier
must be called to adjust the governor to the house before the fire can be commissioned
further. Call outs to fir s with incorr ct pr ssur s will b charg abl .
10.2 Brief the customer on the operation of the appliance and give them all the instructions.
The customer must be told of the need for regular servicing of the appliance, this will be
at least once a year and be made aware that no rubbish is to be thrown onto the fire bed.
The customer must also be made aware that purpose provided ventilation should be
chec ed regularly and not be bloc ed.
10.3 If you hav any qu stions or th fir is not op rating corr ctly, phon th Burl y h lp-
lin BEFORE you l av th installation.
If th applianc is not fitt d in strict accordanc with th s instructions, Burl y cannot
b h ld r sponsibl for any damag caus d and r s rv th right to charg for any
corr ctiv work. Doubl ch ck standing and working pr ssur s and s cur ly s al all
op n chimn ys and flu s.
10.4 Th rmostat A room temperature thermostat is provided. It is set for a normal range of
operating temperatures (13oC – 55oC) but for more accurate monitoring of room
temperature it is advised that the sensing bulb is removed from the fire and carefully
moved to a cooler location up to 1 metre away, ta ing care not to brea or pinch the
capillary tube. We recommend that the sensing bulb is moved from the right hand side of
the fire to the left and clipped to the gas inlet pipe..
10.5 Oxyg n D pl tion Pilot Syst m There is a highly sensitive oxygen depletion sensor
designed into the pilot light and may not light first time or may extinguish after a few

Page 9 of 16
minutes, please advise the customer of this. If any part of the OXY Pilot is damaged the
entire unit must be replaced. Do not attempt to bend or alter the flame head,
thermocouple or aeration hole. Use only genuine spare parts as similar loo ing parts from
other appliances may well give different or inferior performance and could lead to a
hazard.
10.6 Fir fronts The design of these affect combustion, therefore only the correct front
supplied with the appliance may be fitted.
10.7 Fir guards A fireguard is not supplied with this appliance; however it is recommended
that a fireguard to BS6539 or BS6778 is fitted if the fire is to be used in the presence of
young children, the elderly and the infirm.
10.8 Compl tion of Warranty Card. Th install r s ction of th guarant card must b fill d
in fully to validat th warranty. I. . pr ssur , mod l, room siz and CORGI Numb r
11. SERVICING INSTRUCTIONS
As with all gas applianc s th unit must b s rvic d at l ast onc p r y ar, pr f rably at
th b ginning of th h ating s ason. All s rvicing must b carri d out by a qualifi d
s rvic p rson.
Before commencing any servicing, ensure that the gas is turned off to the appliance and
that the appliance is cool.
Cleaning – If required the casing should be wiped with a cloth dampened in soapy water.
The glass may be cleaned with any non-abrasive cleaner such as ‘hob brite‘.
Lift the cast front and the decorative frame to remove. Unscrew the four nuts holding the
glass, remove and place thoughtfully to avoid damage or injury.
Carefully remove the front and rear coal sets and clean the burner and associated parts
using a vacuum cleaner. Ta e particular care to remove all debris around the pilot light.
The logs and bac ing ‘bric wor ’ contain refractory fibre (RCF). Excessive exposure to
these materials may cause temporary irritation to the eyes, s in and respiratory tract;
consequently, it ma es sense to ta e care when handling these parts to ensure that the
release of dust is ept to a minimum. We recommend the use of a HEPA filtered vacuum
to remove any dust and soot accumulated in the heater before and after wor ing on it.
When replacing these articles, they should not be bro en up, but sealed in heavy duty
polythene bags labelled ‘RCF Waste’, which may be disposed of at a tipping site licensed
for industrial waste. Normal hygiene rules of not smo ing, eating or drin ing in the wor
area should be followed.
Disconnect the gas supply to the appliance.
Undo the two nuts holding the burner assembly in the chassis. Remove the burner tray
and examine it for general condition. Discoloration of the burner surface is normal.
Clean around the air inlet, removing all lint in the area of the injector and ensuring the
pilot light aeration hole and flame head are clean. Injectors – Only original manufacturer’s
injectors must be used. Identification is as follows: Natural Gas (G20 / G25) - 92/300
Propane (G31) - 92/90 should the oxypilot system need to be replaced, the original
manufacturer’s parts must be used.
Controls – The GAS CONTROL IS FACTORY SET AND NORMALLY NEEDS NO ADJUSTMENT.
Chec for smooth operation of the gas valve. Remove all covers; chec the tightness of
the thermocouple connection into the valve, the condition of the piezo and ignition leads.
Examine the fire casing, the firebox and catalytic converter for obvious signs of damage or
degradation. Clean out any dirt or dust accumulated in the bottom of the fire. Reassemble
in reverse order.
Replace burner into chassis and reconnect to the gas supply. Test all joints for lea s.

Page 10 of 16
Following the manufacturer's instructions, re-lay the fuel bed and replace the glass.
Light the fire using the method in the instructions and ensure that the pilot lights
consistently and the pilot flame envelopes the thermocouple. The pilot should hold in 10
seconds. Turn control to main burner, this should light smoothly within 10 seconds.
Ensure the valve gives adequate turn down and the thermostat bulb reduces the burner
rate to off when heated. The gas manifold pressures are factory preset using highly
accurate equipment and may be observed in the pressure test point on the valve. In the
unli ely event of the pressure being incorrect it may be reset (refer to dataplate for
details), using a manometer or other pressure testing equipment.
Locate thermostat bulb in a cool place away from the appliance and preferably outside of
any inglenoo s, to ensure it is sensing room air temperature.
Run appliance for 10 minutes, ensuring burner flames settle evenly.
A combustion analysis chec should then be carried out. Using an analyser to BS7927, first
zero the equipment and sample the entire width of the combustion product outlet. Ratio
of CO/CO2 should be less than 0.002 within 30 minutes. (20ppm CO per 1% CO2) A
reading of CO in the room centre should give a rise of less than 9ppm over ambient, pea
reading. The catalyst is unli ely to need replacement during the life of the heater but if
the combustion is suspect, disconnect the appliance and contact the manufacturer. See
the additional information on testing found on pages 13 & 14.
12. PARTS LIST
Part Part No
Front C ramic Coal COA4241F
R ar C ramic Coal COA4241B
OXY NG OXYP4-41-D
OXY LPG OXYP4-51-E
Glass GLA4140
Grill GRI4240
90mm Fr standing Spac r SPACERKIT
R charg abl Batt ry BAT4240
R mot Hands t REM4240
USE ONLY GENUINE REPLACEMENT PARTS.
Parts ord r d from our factory will normally tak 5 – 7 working days to b d liv r d.
An ‘Expr ss s rvic ’ is availabl upon r qu st.
Due to our policy of continual improvement and development the exact accuracy of
descriptions and illustrations can not be guaranteed.
Burley Appliances are the only company to bench run and thoroughly test every single Flueless
gas fire it produces. Burley is in the unique position of kno ing that every appliance leaves the
factory in perfect orking order.

Page 11 of 16
13. Additional Information
R mot Control Mod ls.
Installation Instructions
NOTE – USE THESE INSTRUCTIONS TOGETHER WITH PUBLISHED DETAILS IN INSTRUCTIONS
ABOVE.
If the fire tray is removed for installation, ta e care to route any fixing cables and gas supply
pipes away from the wor ings of the burner tray.
Replace the tray and refit the entire coal layout, glass etc in accordance with the Installation
Instructions.
The fire comes with a special 7.2volt NiMh rechargeable battery, charger, and connection wire.
This is supplied loose with the appliance to prevent inadvertent operation. To operate the
product the battery must be charged using the supplied charger in the it. The battery will ta e
between 2 -4 hours to fully charge. In normal use, this will last 1 month before the battery
requires recharging. The charger has indication lights to inform you of its status. (Actual product
may look diff r nt from th pictur s f atur d abov )
To attach to the appliance, plug together the multibloc connector on the battery with the
matching connector on the front right hand side of the fire. Then slide the battery into position
underneath the fire in the purpose made battery housing. Not – If th fir mits a b ping
sound, this is just th saf ty syst m priming its lf.
Because the remote control uses battery power, when in the stand-by mode. The battery will
need charging on a monthly basis irrespective of use. If the battery is allowed to discharge then it
may not be possible to re charge it.
A handheld remote control is included in the box and this has a 9 volt battery to power it. The
battery should be changed annually to prevent false signalling caused by a partially flat battery.
The battery is accessible through a flip off cover on the bac of the handset and the battery
clipped onto the terminals inside.
When disposing of batteries, always do so in an environmentally friendly manner.
Replacement rechargeable batteries for the fire and replacement handsets are available from
Burley Appliances on 01572 756956 or through your retailer. The 9 volt handset battery is
available from normal retail outlets. Please note that the cost is not covered by the guarantee.
Infra r d s nsor
This is on a retractable holder on the left hand side of the facia. It is also possible to swivel the
holder. Ta e the fret and ash pan and adjust the sensor position so that it is visible from under
the fret. The handset must have direct line of site to the sensor in order for it to wor .
Op rating th applianc : See user’s instructions.

Page 12 of 16
14. Op rating Instructions for r mot op ration
NOTE THIS SECTION REPLACES THE SECTION ‘TO LIGHT THE HEATER’ CONTAINED IN
THE USERS INSTRUCTIONS
. Batteries – The handset ta es a standard 9v battery. This should be changed annually
to ensure the fire continues to operate correctly. It can be accessed through a flap on
the bac of the handset.
The fire is fitted with a special 7.2volt rechargeable battery available from your
retailer or from Burley Appliances on 01572 756956. It can be changed by simply
sliding it out of its housing under the fire, undoing the connector bloc and carefully
replacing with a new one
2. We regret that the warranty does not cover items such as batteries.
When disposing of batteries, always do so in an environmentally friendly manner.
3. On first operation, ensure the thermostat is set to the hot position.
4. Ensure the infra red sensor is visible. The fire relies on line of sight between the sensor
and handset to operate. If a different fret is fitted it is possible to swivel and slide the
sensor into a clearer position. In the event of the fire not wor ing chec both of the
above points before calling an engineer.
5. To ignite the fire, point the handset at the fire, push and hold simultaneously the 2 left
hand buttons mar ed * and ● for several seconds until the igniting sequence begins.
The fire will automatically light the pilot light, monitor its safety for about 20 seconds
and then it will light the burner on high flame.
6. To alternate between high and low flame use the flame buttons on the right hand side
of the handset.
7. To turn the fire OFF press the ● button on the top left hand side of the remote
handset.
8. The fire is fitted with a comfort thermostat behind the ash pan door and it is possible
to set this to modulate the fire between off and on. If the pilot is alight but the main
burner will not light, chec the position of this thermostat before changing batteries
etc.
9. An audible signal is heard when the fire receives a signal from the handset. This will
help you to now that the fire has received your instruction and is changing settings.
When the battery power is low, a continuous bleep will be heard from the fire and it
will allow you to shut down safely but will not reignite. Please then recharge.

Page 13 of 16
15. Flu Gas Analys rs – Installation & S rvicing Facts
• Please read this sheet even if you have fitted our fires before.
• Please leave this sheet with the customer as reference for future servicing of the
appliance.
• Please explain to the customer how the fire wor s and the details and facts listed on this
sheet, particularly what the catalyst does and doesn’t do.
• If you have any doubts about the test procedure please visit our website or call our
technical help line
T sting – Points to not …
• Before testing ensure that the room size is correct for the heat output of the fire. 30cu³
for 2.5 w output, 40cu³ for 3.5 w and 50cu³ for 4.5 w.
• In all installations regardless of room size there must be an air vent positioned at least
one metre from the fire at either high or low level through an outside wall providing
100cm² of free air. (For the Republic of Ireland 2 vents of not less than 60cm² must be
provided at high and low level, with minimum vertical separation of 1.6m).
• The analyser used must be manufactured to BS7967 and the test must be carried out in
accordance with BS5871 Pt 4
• The catalytic converter needs heat to wor , therefore before you start testing; the fire
must have been lit and burning on full for at least 15 mins.
There are two tests to carry out. A Co / CO² ratio test and a room centre CO test.
1. The first test is the CO / CO² ratio test and should be carried out at the fire exhaust vent,
do not stic the probe of the analyser in through the grill but move the probe bac and
forth 1 inch in front of the outlet grill. (We use a piece of perforated 8mm pipe attached
to the analyser with flexible rubber tube). You should record a ratio of no more than
0.002 % (20ppm CO to 1% Co²). It is advisable to have a high sample of CO as this will
improve the test
2. The second test is the room centre CO test. You should stand in the room centre with the
probe at waist height and read the level of CO; this should be no more than 9ppm over
ambient pea . Please record these readings on the customers guarantee card.
Our Flueless fires also contain the following safety devices (an ODS (Oxygen Depletion Sensor)
and FSD (Flame Supervision Device). Point out to the customer that unfortunately these are not
found on all gas hobs; which are also flueless devices)

Page 14 of 16
16. Points to Not R garding th Catalytic Conv rtor!
• If the customer smo es tobacco products, lives on a busy road or is coo ing with a gas
oven/hob at the time of testing you must ensure that an ambient CO reading is ta en
before lighting the fire and attempting a reading.
• Does the catalytic convertor need replacing? The catalytic convertor does not need
replacing unless it has become physically bro en or the combustion test shows
deterioration in performance over time. To constantly test the performance of the
catalytic converter, our laboratory has been running appliances eight hours per day, five
days per wee , for up to seven years. Periodically we send catalytic converters bac to the
manufacturer for testing. After the equivalent of 30 years of use, the catalytic converter is
as efficient as it was when brand new. Burley manages to achieve this by designing the
fire to ensure that the catalytic converter is in exactly the right position for long life and
maximum efficiency. (For other ma es of fire please consult the relevant manufacturer).
Only use replacement catalyst supplied by Burley.
• If you or the customer detects any odours from the fire please remember that the
catalytic convertor is not an air filter and does not remove smells. The ceramics in the fire
can absorb household smells and in turn these smells get emitted when the fire is lit,
especially if the fire is used in an enclosed space for a period of time. If this is the case we
recommend that the fire is run on maximum for at least 5 hours with the doors and
windows open. This should be done at least twice a year, preferably in the spring and
autumn or at any time they notice a smell.
• We do not advise the burning of wax candles within 1 metre of the fire. Wax particles can
become airborne and deposit and solidify in the fire causing potential combustion
problems.
• The catalyst can also be affected by airborne paint smells and vapors from some plug in
air fresheners. The fire must be removed or sealed if you plan to decorate anywhere in
the house. If you can detect smells from the fire carry out the burning off procedure as
above.
Furth r information r garding th catalytic conv rtor and Flu l ss fir s in g n ral can
b found on our w bsit www.burl y.co.uk

Page 15 of 16
17. Gas rating of Burl y Flul ss Applianc s
Burley’s Flueless Gas Appliances are all gas input rated in the factory and undergo further line
tests for combustion, sooting and visual performance. For Installers who wish to gas input rate
appliances we need to establish tolerances for pass and fail.
Manufactur rs Tol ranc s
The Heat Input on appliances can be expressed as either a Nett or a Gross figure. When the
installer is gas rating from the meter they will be using gross heat input which is 10% higher than
Nett. This conversion has to be ta en into account if the manufacturer has quoted a nett figure.
The manufacturer also has to account for production tolerances on pipes, injectors, valves etc
and is allowed a further +/-5% tolerance on the maximum rate.
Burn Down
Cold appliances generally allow a greater rate of gas to pass through them and once the
appliance warms the gas density alters and causes the rate to reduce to the figure stated. This is
nown as Burn Down.
Manufacturers carrying out their technical tests allow appliances to be fully warm and burn down
before ta ing readings and this is typically after 1 hour. Some appliance manufacturers quote a
‘cold’ figure for the gas rate so that installers can measure this immediately.
Install r Tol ranc s
It is important to ta e a gas rate test over a reasonable period of time so that the capacity of the
meter is used. On low Input appliances such as our flueless this is even more critical because
uncertainties can creep in. It is worth measuring over a 5 minute period to ma e sure.
It is also important to get your inlet pressure to 20mBar.
In a gas appliance factory compensation is also made for variations in
• % Saturation of Gas
• Variation in Calorific Value
• Variation in Gas Density
• Gas Temperature
• Gas Pressure
• Atmospheric Pressure
• Meter Calibration
• Stopwatch Calibration.
In the home it is not possible to correct for these therefore an uncertainty factor needs to be
built into all measurements.
Currently CORGI do not quote a figure on this uncertainty but the measured gas rate could vary
by +/-5%.
Conclusion
In adding all the variables together,
• an appliance quoting Gross Heat Input could be anything from +/-10% of the quoted heat
input
• an appliance quoting Nett Heat Input could be anything from 0% to +20% of the quoted
figure when measured as a Gross figure.
• If the appliance is cold anything up to a further 10% error could be expected and we don’t
quote these figures because they change rapidly. The figures shown below are hot figures.
Mod l H at Input Quot d Minimum (Gross) Maximum (Gross)
Environ, Est m 2.5 W Nett 2.5 W Gross 3.0 W Gross
Ambi nc 4121 3.5 W Nett 3.5 W Gross 4.2 W Gross
Acum n / Elan 4111 4.5 W Nett 4.5 W Gross 5.4 W Gross

Page 16 of 16
18. Burl y Applianc s Ltd - Dom stic Guarant Conditions?
We pride ourselves on the quality of service we deliver to our customers and all Burley
Appliances’ products carry a fully inclusive 12-month parts and labour guarantee. This guarantee
is extended by another 12 months free of charge provided that your appliance is registered with
us within two wee s of installation and that it is serviced by a CORGI fitter at the end of the first
year. What the guarantee cannot cover is problems caused by incorrect installation or servicing,
or any wor carried out by non-CORGI registered persons.
We underta e that if within 12 months of the date of purchase, your fire or any part thereof is
proved to be defective by reason of faulty wor manship or materials, we will at our discretion
repair or replace the same free of any charge for labour, materials or carriage subject to
condition that:
• All gas appliances are installed to the latest Gas Installation regulations by a qualified
CORGI Registered Installer and connected to the correct gas type and pressure as stated
on the rating plate attached to the equipment.
• The fire is fitted in a room with the following minimum dimensions 2.5Kw = 30m
3
/ 3.5Kw
= 40m
3
/ 4.2Kw = 50m
3
• A wall vent is installed not less than 1 meter away from the fire allowing 100cm
2
of free
air.
• You have the fire serviced by a CORGI Registered Installer within the first year (as with all
gas products, every gas appliances must be serviced every year).
• The appliance has not been subject to misuse, accident, or repaired or fitted by anyone
other than a CORGI fitter or our own engineer.
• The appliance has been used solely for domestic purposes and is on domestic premises
i.e. not for commercial or trade use.
• The appliance has been used solely in accordance with the instruction boo .
Any in guarantee wor carried out by Burley Appliances will be charged for if the fault is caused
by incorrect pressure or gas, incorrect installation, operator error, neglect or abuse.
All guarant cov r is instantly and p rman ntly canc ll d if a non-CORGI qualifi d p rson
carri s out any installation or s rvicing.
Exclusions
This guarantee do s not cover:
• Damage resulting from external transportation, improper use or neglect, the replacement
of any light bulbs or removable parts of glass or plastic.
• Costs incurred for calls to put right an appliance, which is improperly installed.
• Appliances that are the subject of rental agreements.
• EC Countries - the standard guarantee is applicable but is subject to the owner's
responsibility and cost, to ensure the appliance meets the standards set by the country to
which the product is ta en.
Any applianc or d f ctiv part r plac d shall b com th Company's prop rty
S rvic Calls ar mad b tw n 09.30 am and 04.30 pm Monday - Friday.
This guarant is in addition to your statutory and oth r l gal rights.
Proof of purchas will b r quir d as will b a copy of th CORGI install r notic .
© Burley Appliances Ltd 2007