Burley G4111 User guide

BURLEY G4111 ACUMEN
FLUELESS GAS HEATER
INSTALLATION, SERVICING
& USER INSTRUCTIONS
FOR USE IN THE COUNTRIES STATED ON THE DATA PLATE AND CARTON
WITH NATURAL GAS G20
OR LPG PROPANE GAS G31
(REFER TO RATING LABEL)
For the follow ng countr es: GB, IE
EVEN IF YOU HAVE FITTED THESE FIRES BEFORE,
PLEASE FOLLOW THESE INSTRUCTIONS STEP BY STEP.
Legislation and regulations do change over time!
LEAVE THESE INSTRUCTIONS WITH THE USER
Burley Appl ances Ltd,
Lands End Way, Oa ham, Rutland, LE15 6RB
Telephone: [phone] Fax: [phone]
e-mail: inf[email protected] web: www.burley.co.u
G4111InstUser
G20/31
Issue JAN08 – v.1
TO OBTAIN YOUR FIRST YEAR GUARANTEE, THE INSTALLER AND CUSTOMER
MUST FILL IN THE SEPARATE GUARANTEE AND RETURN IT TO
BURLEY WITIHIN 7 DAYS OF FITTING.
A FREE SECOND YEAR GUARANTEE IS OFFERED SUBJECT TO THE FIRE BEING SERVICED
BY A CORGI ENGINEER DURING THE FIRST YEAR OF OWNERSHIP.
PROOF OF SERVICING MUST BE RETAINED
FAILURE TO HAVE THIS APPLIANCE FITTED BY A CORGI REGISTERED
FITTER INVALIDATES THE WARRANTY

1
153 (78)
72 (12)
660
805 (670)
30
240
580
950 (792)
INTRODUCTION
Than you for choosing this burley product. All of our products carry a CE mar which is awarded
by an independent test house (notified body) and shows the fires have been type tested to meet
the essential requirements of the European Gas Appliance Directive and the appropriate British
Standards.
This is a highly efficient Flueless Inset Live Fuel Effect Appliance. The burner system is very clean
burning and a catalyst cleans the combustion products even further.
A thermostat in the burner control system adjusts heat output to maintain a room temperature,
which can easily be set by the user. The appliance is operated via a battery powered remote
control system. Operation is also possible on the appliance with push button controls. There is also
a separate control to adjust the flame effect as required. Please demonstrate its operation to the
customer before leaving.
An oxygen depletion sensing pilot light is also fitted and will sense any significant oxygen depletion
in the room and shut the fire down safely.
1. APPLIANCE DATA
Refer to the appliance data badge (this is located on a hinge-out plate ) ENSURE THAT THE LOCAL
CONDITIONS OF USE CORRESPOND TO THE INFORMATION ON THE DATA BADGE.
Natural Gas G20 LPG (Propane) G31
Category I2H I3P
Supply Pressure 20mBar 37mBar
Inlet Pressure 20mBar* 37mBar*
Heat Input (net) (H gh) 4.2KW 4.2 W (180g/h)
(Low) 2.5 W 1.5 W (107g/h)
Inlet Connect on 8mm Compression 8mm Compression
Injector (manual valve) Elbow 92/300 Elbow 92/90
Injector (remote) Elbow 92/170 Elbow 92/85
Note - The inlet pressure must be within +/- 1.0 mbar of specification with all gas appliances in the
house switched on and also with just the Burley appliance operating. If outside of tolerance the
fault is most li ely to be in the installation pipe wor or service governor at the meter. A ‘lazy’
service governor can be the cause of pilot light problems if the problem is not spotted and
rectified. If the problem is the meter governor, this is the property of the gas service provider (e.g.
Transco in the UK or Bord Gais in Rep. of Ireland) and they should be called to rectify this.
Figure 1
Overall
Dimensions
(Figs in
brac ets
refer to
model with
narrow
bright satin
trim)

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2. UNPACKING THE APPLIANCE
2.1 Carefully examine the carton for damage before unpac ing. If it is obviously damaged,
consult the supplier as to whether to proceed with the installation.
2.2 Ma e sure the carton is stood upright and open the top. Remove the cardboard top fitting
and place to one side; this box can be used as a hearth protector when installing the fire.
2.3 Remove the fittings boxes contained within and open them and chec the condition of the
contents. Remove the fire and examine its general condition, paying particular attention to
the frame, the glass front and fire box flanges.
2.4 If satisfied by the general condition, place the decorative components to one side and
proceed with the installation. If in any doubt, see advice from the supplier. Read these
nstruct ons fully before proceed ng even f you have f tted th s model before.
2.5 Component Checkl st:
1 x firebox complete with burner controls assembly with glass panel fitted
1 x remote control hand set
1 x outlet grille
1 x ceramic log set (comprising large rear log, large front log and two intermediate logs)
1 x installation fitting it, included surround fixing screws
1 x decorative trim assembly (in separate box)
3. GENERAL NOTES & REQUIREMENTS
3.1 Gas appliances must be installed in accordance with the rules in force. In the UK it is the
law that all gas appliances must be installed by a CORGI registered installer, in accordance
with the Gas Safety (Installation and Use) regulations (as amended). The installation must
also be in accordance with the relevant parts of local and national building regulations.
Fa lure to have the f re f tted by a qual f ed person null f es ALL guarantees.
3.2 With the exception of the bottom and sides of the decorative fire frame (that act as a
controls door), all parts of this appliance are considered to be wor ing surfaces. This
includes the convection grill outlet
3.3 This appliance must not be installed or used in a living room of less than 50 m³ in volume
and with minimum permanent ventilation of 100 cm2.
3.4 Adjoining spaces, not separated by a door may be included. To convert cubic feet (ft³) to
cubic metre (m³) divide the room volume in cubic feet by 35.3.
3.5 When providing ventilator openings consideration must be given to the avoidance of
locations where discomfort from draughts may cause the user to bloc the openings.
Similarly the possibility of curtains or furniture bloc ing ventilation openings must be
considered.
The a r vent must be at least 1 metre away from the appl ance. Floor vents, w ndow vents
or ch mneys are not su table means of vent lat on.
This appliance shall not be installed or used in any of the following:
• high rise bloc s of flats
• basements
• bathrooms
• in corridors, stairways, landing, or hallways of multi occupancy dwellings
• garages or rooms containing petroleum products.
Additionally, the appliance must not be used in rooms where the atmosphere is li ely to
contain water or chemical vapours which may adversely affect the appliance or its finish.

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3.6 Soft furnishings, decorations and loose wall coverings etc. must not be placed within 1
metre of the appliance and its convection outlets (see 5.0). Be aware of curtains etc which
could be blown towards the appliance.
On no account should glass m rrors or p cture frames or any electr cal equ pment e.g.
plasma screen TV’s be f tted or pos t oned on the wall above the appl ance as the heat
r s ng could damage them.
3.7 This appliance is intended as a secondary heat source. Chec that a primary source of heat
(such as radiators) is present in the room. If insufficient primary heat is being used there
may be a build up of condensation.
3.8 Prevent use of the appliance whilst painting & decorating, as the residues can lead to
unpleasant smells from the appliance. Always cover or have the appliance removed when
decorating.
3.9 Houses with warm air heating systems, solid walls, or no damp proof course may be
unsuitable for this appliance. (Consult your supplier)
3.10 Asbestos s not conta ned w th n any part of th s appl ance.
3.11 This is a Flueless appliance and MUST NOT be fitted into a wor ing flue. Where an old
fireplace opening is to be used then the flue must be sealed off from the fire. A specific
installation method exists
4. Gas Supply
4.1 Prior to commencement of the installation, establish that an adequate supply of gas is
available. If necessary consult the gas supplier. Any new or existing gas pipe wor should be
chec ed for sufficient size to carry the demand of this appliance and the demand of other
appliances installed. To prevent unacceptable pressure losses, no more than 1.5m of 8mm
pipe should be used.
4.2 Decide on the gas supply route to be ta en up to the appliance location. (Fig 2)
4.3 Before carrying out any wor on existing or new pipe wor , ensure that the supply is
isolated and disconnected and plug any ends to prevent the entry of debris or the ris of the
gas supply being restored.
4.4 A concealed gas supply route is required for this appliance. (See fig 2)
4.5 If the gas pipe passes through a wall, cavity or un-vented void then there should be no joins
in this area and the pipes should be fully sleeved. Before pushing gas pipes through walls,
seal the pipe ends to prevent debris entering the pipes.
4.6 An isolating valve must be situated near to the appliance for ease of servicing or in the
event of a gas lea . The appliance gas inlet connection is only suitable for 8 mm diameter
pipe with a compression fitting. In the event of a gas lea the appliance must be turned off
at the nearest isolating valve.
4.7 Before connecting the appliance fully purge all pipe wor . CAUTION: before purging open all
doors and windows, extinguish all cigarettes and any other na ed lights.
4.8 Before restoring the gas supply, fully chec the system for gas tightness using an approved
pressure drop test method and suitable lea detection fluid.
Fig 2 - Gas routes

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5. SITE REQUIREMENTS
5.1. Cav ty box
Where the fire is fitted into any ind of enclosure, flue or false wall, heat will rise up into
the void behind. This can cause shelves to get hot and where the top is open (such as a flue
or cavity wall) a ‘pull’ to develop behind the appliance which could disturb the flame
picture. To prevent this, the void areas should be closed off as shown in the instructions for
each method. Alternatively Burley supply a Cavity Box part no CAV4111.
5.1. F replace open ng
The appliance requires an opening with the following minimum dimensions. The
dimensions shown in brac ets apply if a cavity box is used:
Width - 665 mm to 705 mm (710mm to 740mm)
Height - 585 mm to 620 mm (605mm to 620mm)
Depth - 245 mm minimum (270mm minimum)Important Note – It s mportant to
observe clearances to combust ble mater als and these w ll d ffer depend ng on the
nstallat on method chosen. (See follow ng sect ons)
5.1. Hearth -The fire does not require a hearth being wall mounted, however for aesthetic
purposes or as a means of providing a physical barrier a hearth may be used. You must
ensure that clearance for the trim is made as this protrudes below the bottom of the
appliance. Due to the low temperatures at floor level, it is acceptable to use material such
as wood for the hearth, however any treatment such as wax or stain can change colour
over time.
5.1. Any combustible materials directly behind or to the sides of the fire box assembly must be
removed and replaced with suitable non combustible material such as a rigid non
combustible insulating board, a minimum thic ness of 50 mm roc wool or similar non
combustible material, cement or similar. Refer to the relevant installation requirements of
Section 7.0 for further details.
5.1. The fire surround, bac panel, wall and all paints / lacquers etc must be classed as non
combustible with a minimum temperature rating of 150°C. Please ensure this is the
case and if necessary chec with the manufacturer, as we cannot be held responsible for
subsequent damage.
5.1.5.1 Adequate clearances must be provided between any surround, wall or bac panel and the
fire to allow it to expand in the fireplace opening. Failure to do this may crac the
fireplace bac panel.
To prevent heat from enter ng the area between the f replace back panel and wall, the vo d
must be blocked or packed w th a non-flammable mater al.

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6. PREPARATION OF APPLIANCE AND FIXING METHOD
6.1 Unpac the appliance and ensure it is correctly
mar ed for the gas it is to be used with (see data
badge). Ta e the appliance components and lay them
out in an ordered manner. To prevent damage to the
decorative frame and ceramic fire bed components
(logs) place safely to one side.
6.2 Remove the 3 screws in the underside of the
outlet grille and remove grille. Remove the glass panel
by lifting the vent panel from its top edge and
withdrawing the glass from the lower location point.
6.3 Remove the two screws from the rear log
retaining platform and slide out the complete burner
and control assembly (Fig. 4)
6.4 Remove the appropriate noc out in the side or the rear of the fire box for the gas supply
pipe and fit the supplied rubber grommet. Ma e a small incision in the grommet to accept the gas
supply pipe.
If using a cavity box, prepare the appropriate grommet hole to align with the one in the firebox.
6.5 Methods of f x ng Appl ance
The fire box can be fixed in position by any of the following methods. Provision for one of these
methods should be made when planning the installation, it is not acceptable to leave the appliance
unsecured as it could be dislodged or topple causing accident or injury.
IMPORTANT - Closure plate tape, adhes ves, s l cone and foam seals are unsu table for f x ng and
seal ng the f re nto place. A mechan cal f x ng s requ red. The use of sealants and adhes ves s
not recommended as these can g ve off smells when heated and sta n f replaces. Always use one
or a comb nat on of the methods deta led.
Method one - Using the eye bolt and cable fixing it supplied.
Note - Th s method can only be used f there s suff c ent space (at least 35 mm) beh nd the f re
box when pushed nto the open ng, and f the rear of the f re place open ng s non combust ble
and su tably sol d.
Drill 4 holes and fit the rawlplugs and eye bolts in the rear of the fire place opening as detailed in
Fig.5.
Feed the fixing cables, one either side of the rear top of the appliance through the two 2 mm holes.
Use self tap screws to retain the cable end.
Push the appliance into the opening and pull the cable through. Slide a cable tensioning bolt
onto each of the wires and adjust the nut down the bolt. Slide on the remaining screwed nipples to
each cable, pull the cable tight and tighten up the screwed nipple.
The appliance can now be pulled up and tight against the wall face by adjusting the tension of the
cable via the nut on the tensioning bolt.
Coil up the excessive cable, DO NOT CUT. If cut it will not be possible to re-fit the appliance if
removed without obtaining a new fixing it.
Method two - Fixing to the wall or fire place bac panel.
Note - It is not recommended to use this method if the fire place bac panel material is marble or
tile as crac ing may result when drilling.

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Push the fire box into the opening and centralise. Mar on the wall the position of the five holes in
the fire box frame (Fig. 5). Withdraw the fire box, drill and plug the holes in the wall and re-fit the
fire box whilst feeding the gas supply pipe into the appliance. Using suitable No.8 or No.10 wood
screws, fix the appliance in place.
Method three - Fixing through the base of the fire box.
Note - It is not recommended to use this method on its own as the appliance may lean forward.
Use a further fixing to retain the top of the appliance.
Use suitable No.8 or No.10 wood screws to fix the appliance in place.
Method Four – This is ONLY for use where there is a cavity box fitted
The appliance and cavity box both have holes in their outside flange and can be screwed and
rawlplugged to the wall as a pair. Alternatively the cavity box can be secured through its flange and
the fire attached through its bac face to the brac ets on the inside rear of the cavity box.
Fig 5.
2 base panel fixing points
2 rear bottom fixing points
5 wall surround fixing points
ear wall eye bolt fixing points
Eyelets
Tensioner

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Installat on methods
Th s appl ance s des gned to be nstalled nto any of the follow ng nstallat ons:
1 – (Preferred Method) Us ng deep rebated f re surround or false ch mney breast to
enclose the f re
2 – Inserted part ally nto a cav ty wall nner leaf or open ng n wall
3 – F tted nto an ex st ng f replace or bu lders open ng
Note - Burley Appliances do not recommend fitting into the inner leaf of timber framed buildings.
A false chimney breast / deep surround or false wall should be provided
7. Installat on method 1
Fitting against the inner face of
a wall with a suitably
constructed false chimney breast
or rebated fire surround which
encloses the depth of the
appliance.
7.1.1 This method of
installation requires no
modifications to the wall of the
property.
7.1.2 Decide on the location of
the appliance and construct and
install a false enclosure for the
product ta ing account of the
recommendations regarding
combustible materials.
7.1.3 The construction and size
of the false enclosure shall be
considered with the need to use
suitable non combustible
insulating materials where
applicable to the top, rear and
sides of the appliance.
Any wall coverings shall be
removed within the enclosure
and any paper bac ed plaster
board on the wall face location
shall be protected or replaced
with plaster or rigid non
combustible insulating board. If
installing on the inside wall of a
timber framed dwelling, as a
precaution the wall area to the
rear of the appliance location shall be protected with rigid non combustible insulating board or 50
mm thic roc wool or similar.
A cavity box CAV4111 can be used to simplify the process of building the enclosure. If this is used
then clearances to combustible materials can be reduced to 25mm at the rear and sides of the
appliance and 50mm over the top.
A
B
A = minimum 50 mm thick rock
wool or similar non
combustible insulating material
between rear and top of
appliance and any combustible
materials within enclosure.
B = minimum depth of
enclosure 295 mm if
combustible materials at rear
of enclosure wall. It is
recommended to remove any
combustible wall coverings)
C = minimum opening height
in enclosure 735 if combustible
materials above the appliance.
D = minimum 50 mm thick
rock wool or similar non
combustible insulating material
between sides of appliance
and any combustible materials
within enclosure.
F = Non combustible and
150°C rated fire back panel /
surround.
D
F
F = minimum opening width in
enclosure opening 765 mm if
combustible materials are to the
sides of the appliance.
C
E
E
Fig. 6

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7.1.4 A suitable non combustible support platform shall be constructed within the enclosure for
the appliance to sit upon.
7.1.5 Ensure that the wall around the opening and the base are flat and level.
7.1.6 Finally fit a non combustible bac panel against the enclosure and fit any fire surround. Due
note shall be ta en of the recommendations specified in section 5.
7.1.7 With the fire box fitted securely into the opening, refit the burner control assembly.
7.1.8 Connect the gas supply pipe to the 8 mm compression fitting on the inlet pressure test
point elbow. The complete installation shall be chec ed for gas tightness using an approved
method.
7.1.8 Complete the assembly of the appliance in accordance with section 8.0.
7.2 nstallation method 2
nsetting fire into a purpose made opening within the inner leaf of a cavity wall
Infill panel
Mantle
Inner wall
Cavity
Cavity box
Cavity drip tray
Outer wall
Base piece
Appliance
Back panel

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7.2.1 Decide on the location of the appliance ta ing account of any wiring or pipe wor that may
be running within the wall, and mar the wall for the fire place opening to the dimensions specified
in section 4.2.
7.2.2 It s mportant to cons der any precaut ons necessary to ma nta n the structural character
of the wall. It s therefore recommended to f t a su table concrete or steel l ntel over the
proposed f re place open ng.
First, mar out the position of fireplace opening on wall, then mar position of lintel. Use a drill for
guide holes and remove an opening to suit the lintel.
Insert the lintel, bed it on mortar and slate pin in position.
Cut and clear the masonry below the lintel to form the fire opening. Ta e suitable precautions to
prevent excessive loss of any cavity wall insulation by pac ing area with Roc wool or similar.
Clear all debris from the cavity as failing to do this can lead to water trac ing over.
Any combustible material in the cavity area must be at least 100mm from the appliance and
protected with Superlux board or similar.
7.2.3 With suitable lintels fitted, clear the bloc wor to obtain the fire place opening.
7.2.4 Precautions should also be ta en to prevent the ingress of moisture above the appliance
location. A cavity drip tray is essential above the fire place opening which is securely fixed and
slopes slightly down to the outside wall.
7.2.5 Ensure that the wall around the opening and the base are flat and level. If installing a
hearth area ensure that it will be clear of the fire trims.
7.2.6 Finally fit a non combustible bac panel against the wall and fit any fire surround. Due note
shall be ta en of the recommendations specified in section 5.
7.2.7 Fit the appliance into the recess using the methods detailed in section 7.6 and refit the
burner control assembly.
7.2.8 With the fire box fitted securely into the opening, refit the burner control assembly.
7.2.9 Connect the gas supply pipe to the 8 mm compression fitting on the inlet pressure test
point elbow. The complete installation shall be chec ed for gas tightness using an approved
method.
7.2.10 Complete the assembly of the appliance in accordance with section 8.0.
7.3 nstallation method 3 –
Fitting into an existing, disused or unserviceable fireplace opening previously served by a natural
draught flue.
7.3.1 Any under grate draught device must be sealed off. Failure to do so could adversely affect
the flame picture and lead to sooting.
7.3.2 The flue must be sealed off to prevent suction being exerted on the bac of the appliance.
Some ventilation into the old flue will be required to prevent condensation and a suitable cowl
fitted on top to prevent moisture ingress. Any ventilation fitted to the flue must not exert a pull or
draught on the fire. Further advice should be sought from the local building control.
7.3.3 Ensure that the fire place opening is to the dimensions specified in section 4.2 and that the
wall surround and base are flat and level.
7.3.4 Fix the fire box into the opening using one or a combination of the methods detailed in
section 7.6 and refit the burner control assembly ensuring that the infra red remote detection
sensor is relocated correctly in the bottom left hand corner of the glass panel aperture.
7.3.5 With the fire box fitted securely into the opening, refit the burner control assembly.
7.3.6 Connect the gas supply pipe to the 8 mm compression fitting on the inlet pressure test
point elbow. The complete installation shall be chec ed for gas tightness using an approved
method.
7.3.7 Complete the assembly of the appliance in accordance with section 8.0

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8.0 COMPLETE THE ASSEMBLY
8.1 Fuel Bed Arrangement
It s mportant for clean burn ng that the
fuel bed components are correctly located as
deta led. Do not use w th ncorrectly f tted,
broken, or any other fuel bed components than
those suppl ed w th the product.
8.1.1 Carefully place the rear (largest) log piece
on the support platform behind the burner.
Ensure the base of the log piece is flat on the support and that the rear is pushed bac as far as
possible. Ensure that no part of this log piece is in contact with the tubular burner (Fig.8).
8.1.2 Carefully place the front log piece on the
support platform in front of the burner.
Ensure that the base of this piece is flat and slowly
push bac until it touches the protruding ends of
the rear log piece (Fig. 9)
8.1.3 Using photo to identify the correct ‘Y’
shaped log, place log on the left hand side of
the fuel bed to bridge the front and rear logs.
The ’V’ of the log should rest towards the
centre of the fuel bed with one branch located
in the notch of the rear log whilst the other
branch rests on the front log. The other end of
this log should be touching both front and rear
logs and the left hand side chee (Fig. 10)

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8.1.4 Place the remaining log to the right
hand side of the fuel bed to bridge the
front and rear log pieces. The stubby
branch should nestle down and be located
in the notch on the right of the rear log
piece. The other end of the log shall come
to rest on the branch stub protruding from
the front log piece, whilst also touching the rear log piece (Fig. 11)
8.2 Fitting the Glass Panel
Important - Do not use th s appl ance w th a broken or damaged glass panel. Do not operate the
appl ance unless the glass panel s f tted correctly.
8.2.1 Engage the bottom edge of the glass in the groove of the front log support and within the
sides of the appliance opening. The small window in the screen print of the panel should be in the
bottom left corner. The printing should on the inside of the glass and the larger blac strip will be
at the bottom. It is very important to ensure the remote control sensor is visible through the
window in the printing.
8.2.2 The top part of the glass panel should be engaged under the catalyst vent panel. The vent
panel shall then be fixed using the 3 screws (Fig. 3).
8.3 Fitting the Outlet Grille
8.3.1 Push and hold grille in position and secure grille
from underneath using 3 screws removed earlier. It
may be easier to have an assistant hold the grille whilst
doing this.
8.4 Fitting the trim and backer assembly
8.4.1 The trim and its bac er are supplied as a
complete assembly.
8.4.2 A brac et is located centrally in the bac of the
bac er top edge; this locates over the top flange of the
appliance.
8.4.3 Carefully opening the hinged trim will reveal 2
holes into which the retaining screws locate. Fit these
and tighten.

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9.0 CLEARANCES TO COMBUSTIBLE MATERIALS AND SHELVES
9.1 On no account should glass m rrors or p cture frames or any electr cal equ pment e.g.
plasma screen TV’s be f tted or pos t oned on the wall above the appl ance as the heat
r s ng could damage them.
9.2 A non combustible shelf may be fitted to within 200 mm of the top edge of the fire frame.
Note that shelves will get hot and delicate ornaments, wax candles etc should be ept away
from hot surfaces. The shelf overhang must be no more than 200mm.
9.3 A combustible shelf to the dimensions given in may be fitted to within 500 mm of the top
edge of the fire frame. The shelf overhang must be no more than 200mm.
Combustible materials of fire surrounds to the sides of the appliance may be fitted to
within 100 mm provided it protrudes no further forward than 100 mm.
Any combustible side walls must be at least 500 mm from the fire bed.
The user shall be adv sed when relevant that hot convect on a r from the gr lle outlet nduces the
poss b l ty of sta n ng on surfaces n the v c n ty of the appl ance. Th s can be caused by the effect
of heat on the f n sh and also burned dust & tobacco part cles etc be ng carr ed n the convect on
currents of the f re. Part cular attent on should taken to ensure soft furn sh ngs such as soft
cush ons and curta ns are kept at least 1 metre from the appl ance. Blown v nyl and flock and
embossed wallpapers can be scorch damaged by be ng too close to a heat source and may
d scolour over a per od of t me.
10.0 COMMISSIONING AND OPERATION
YOU MUST COMPLETELY ASSEMBLE THE FIRE INCLUDING THE GRILL BEFORE COMMISSIONING!
BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST EVERY
SINGLE GAS FIRE IT PRODUCES. BURLEY IS IN THE UNIQUE POSITION OF KNOWING THAT EVERY
APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER.
10.1 Checking for gas soundness
10.1.1 Open the decorative trim from the bottom, to obtain access to the burner control
assembly. Remove the screw from the pressure test point inlet elbow and connect a
suitable pressure gauge.
10.1.2 Turn on the gas supply at the isolating valve and using an approved pressure drop test
method and suitable lea detection solution, chec for gas soundness.
10.1.3 Ensure that that the static inlet pressure reading is above the required inlet pressure stated
in section 1.0 of these instructions. Leave the pressure gauge connected and with the appliance in
operation.
The inlet pressure must be within +/- 1.0 mbar of specification with all gas appliances in the house
switched on and also with just the Burley appliance operating. If outside of tolerance the fault is
most li ely to be in the installation pipe wor or service governor at the meter. A ‘lazy’ service
governor can be the cause of pilot light problems if the problem is not spotted and rectified. If the
problem is the meter governor, this is the property of the gas service provider (e.g. Transco in the
UK or Bord Gais in Rep. of Ireland) and they should be called to rectify this.
10.1.4 Following successful operation, turn the appliance off, remove pressure gauge and replace
the screw in the pressure test point elbow. Chec for gas soundness at the screw using a lea
detection solution.

13
Note - If the appliance battery power is becoming low, a continuous beeping sound will be heard
from the control unit every time the appliance is operated.
If you have any quest ons or the appl ance s not operat ng correctly, phone the Burley help-l ne
BEFORE you leave the nstallat on.
If the appl ance s not f tted n str ct accordance w th these nstruct ons, Burley cannot be held
respons ble for any damage caused and reserve the r ght to charge for any correct ve work.
Note: When l ght ng the f re from very cold, t may somet mes sw tch tself off after about 20
seconds. Th s s the very sens t ve oxygen deplet on c rcu t prov ng tself and s normal. Wa t for 1
m nute and rel ght f re. If th s cont nues to happen more than 3 or 4 t mes from cold then seek
adv ce. To avo d th s happen ng t s poss ble to leave the p lot al ght at all t mes.
10.2 Remote Operation
10.2.1 Batteries – The handset ta es a standard 9v battery. This should be changed annually to
ensure the fire continues to operate correctly. It can be accessed through a flap on the bac of the
handset.
The fire is fitted with a special 7.2volt Lithium battery available from your retailer or from Burley
Appliances on 01572 756956. In normal use, this will last between 6 and 9 months. It can be
changed by simply sliding it out of its housing under the fire, undoing the connector bloc and
carefully replacing with a new one.
The fire should be switched OFF at the toggle switch when not in use to prevent unnecessary drain
on the battery and extend battery life. Be sure to brief the user on this as it will extend battery life
considerably. Be sure to brief the user on this as it will extend battery life considerably. We regret
that the warranty does not cover items such as batteries.
When disposing of batteries, always do so in an environmentally friendly manner.
10.2.2 Ensure the toggle switch behind the trim is switched to the ON position.
10.2.3 On first operation, ensure the thermostat is set to the hot position.
10.2.4 Ensure the infra red sensor is visible. The fire relies on line of sight between the sensor and
handset to operate. In the event of the fire not wor ing chec the above points before calling an
engineer.
10.2.5 To ignite the fire point the handset at the fire, push and hold simultaneously the 2 left hand
buttons mar ed * and ● for several seconds until the ignition sequence begins. The fire will
automatically light the pilot light, monitor its safety for about 20 seconds and then it will light the
burner on high flame.

14
10.2.6 To alternate between high and low flame use the flame buttons on the right hand side of
the handset.
10.2.7 To turn the fire OFF press the ● button on the top left hand side of the remote handset.
10.2.8 The fire is fitted with a comfort thermostat behind the ash pan door and it is possible to set
this to modulate the fire between off and on. If the pilot is alight but the main burner will not light,
chec the position of this thermostat before changing batteries etc.
10.2.9 An audible signal is heard when the fire receives a signal from the handset. This will help
you to now that the fire has received your instruction and is changing settings. When the battery
power is low, a continuous bleep will be heard from the fire and it will allow you to shut down
safely but will not reignite.
10.3 Manual Operation
10.3.1 To l ght the f re: Depress and hold button mar ed ‘● *’. A single beep may be heard to
indicate that the operation has been accepted by the control system and that the appliance is
commencing with an ignition sequence. After a few seconds the clic ing of the spar may be heard
and the pilot should light. The pilot flame can be seen through the small hole in the left hand side
of the front log.
10.3.2 If the pilot flame is not established correctly within approximately 25 seconds, the control
system will revert bac to the OFF position.
Wait approximately 3 minutes before repeating the ignition sequence.
10.3.3 With the pilot flame established, the gas valve will open and the main burner will light at
the maximum rate setting. This operation should ta e no longer than 20 seconds.
NOTE - all control operations will produce an audible single beep from the appliance control
system to indicate that the 10.3.4 To adjust the burner flames such that the appliance operates
at the minimum rate setting, depress the button mar ed with - symbol. To adjust the flame bac to
the maximum setting depress the button mar ed with the + symbol. To get a setting between high
and low, press and hold the appropriate + or - button until the desired flame size is reached.
10.3.5 To turn the main burner OFF but leave the pilot flame established, press the button mar ed
standby’. To turn OFF the appliance completely, depress the button mar ed ‘●’.
THERMOSTAT OPERATION
10.3.6 Control the fire by a combination of the rotary thermostat mar ed High / Med / Low and /
or flame setting to suit your mode of use. Discuss with the user and adjust the thermostat to the
required setting.
11.0 F reguards
A fireguard is not supplied with this appliance; however it is recommended that a fireguard to
BS6539 or BS6778 is fitted if the fire is to be used in the presence of young children, the elderly
and the infirm. The glass screen acts as a fireguard and also directs the combustions products
through the safety catalyst. The appliance must not be operated with the glass removed.
12.0 Instruct the User
It is important to hand these instructions to the user for safe eeping and future reference.
The user shall be instructed how to fully operate the appliance, remotely and manually and shown

15
Glass
Outlet Grille
Combustion
Air inlets
how to adjust the thermostat for desired comfort levels.
The user shall also be made aware of the precautions to prevent bloc age of any purpose made
room ventilation, and the need to eep soft furnishings away from the appliance.
The outlet grille and glass on the appliance are wor ing surfaces. On no account should these be
covered or obstructed. The air inlets should also be ept clear.
The user shall be made aware of the need to operate the appliance safely in accordance with
sections 8-12 of the instructions and of the need for regular servicing and maintenance (section
13).
The user shall be informed of the need for at least an annual service and the importance of
returning the guarantee card. The nstaller sect on of the guarantee card must be f lled n fully to
val date the warranty.
Advise that a fireguard to BS6539 or BS6778 should be used for the protection of the elderly, the
infirm or children.
13.0 Ma ntenance and Serv c ng
13.1 Any maintenance and servicing shall be carried out at least on an annual basis and by a
competent person in accordance with relevant regulations.
13.2 Before carrying out any servicing procedure ensure the gas supply to the appliance is
isolated and that the appliance is cold.
13.3 After completion of any servicing procedure chec for gas soundness.
13.4 Chec the installation for compliance with these instructions.
13.5 Chec all purpose provided ventilation is clear from obstruction.
13.6 The following servicing procedure is recommended in order to cover all aspects of the
appliance to ensure safe and correct operation of the appliance:
Protect the floor area around the appliance to avoid damage or soiling when laying out the
component parts.
Open the decorative trim frame; unscrew the fixing screws holding bac er to fire, lift bac er off
and place to one side. The trim may be cleaned with a damp cloth.
Remove the outlet grille by removing the 3 screws in its underside. Clear away any dust or debris
from the openings using a soft brush and vacuum, and place to one side.
Remove the 3 screws in the catalyst vent panel (Fig. 3) and remove the glass panel by lifting the
vent panel slightly and withdrawing the glass from the lower location point. The glass panel can be
cleaned using hot water and a mild non - abrasive detergent. Chec the glass for damage and
replace n f necessary.

16
Carefully withdraw the catalyst vent panel and examine the condition of the two catalysts both
from the top and from inside the unit. If any damage or crac ing of the catalysts is evident, replace.
DO NOT ALLOW THIS APPLIANCE TO BE OPERATED WITH DEFECTIVE CATALYSTS.
Carefully remove the ceramic fuel bed components. These components are extremely fragile.
Examine the condition and chec for signs of damage or crac ing. Replace f necessary. Clean these
components with a soft brush and / or vacuum with brush attachment to prevent dust spread.
Examine the condition, and chec for crac ing of the bac panel and side chee s of the
combustion chamber surround. Replace f necessary.
NOTE - Unless replacing component parts, it is not necessary to remove the burner control system
from the appliance, as all components are serviceable without the need for further dismantling.
Undo the gas supply pipe at 8 mm compression fitting at the gas inlet pressure test point elbow.
Remove the two screws from the rear log retaining platform and slide out the complete burner and
control assembly (Fig. 4)
Remove the four retaining screws of the front log / glass locating platform and withdraw. This
allows total access to the burner and control components (Fig. 12)
Examine the tubular burner for any signs of damage. Replace f necessary. Ensure all ports
particularly the ladder ports from opposite the pilot assembly are clear of dust and debris. Clean
using only a soft brush and vacuum with brush attachment. Ensure the large aeration ports in the
injector end of the burner are dust free and clear.
The main burner injector of this appliance should not normally require attention unless there is
evidence of particular flame reduction or excessive dust and debris within the aeration ports of the
burner. If examination is necessary, return to point No. 9 and refer to parts replacement section
13. The end of the injector is ceramic and under no circumstances should the ports be cleared
using wire or any hard instrument.
Examine the pilot assembly and clear of any dust or debris using a soft brush. Ensure the aeration
hole is clear. Chec the condition of the thermocouple and the ceramic spar electrode and wire
for any damage or deterioration. If there are any signs of damage the full pilot assembly will need
replacing. Replace f necessary.
NOTE - There is a highly sensitive oxygen depletion sensor designed into the pilot assembly. If any
part of the assembly is damaged the entire unit must be replaced. Do not attempt to bend or alter
the flame head, thermocouple or aeration hole. Use only genuine spare parts as similar loo ing
parts from other appliances may well give different or inferior performance and could lead to a
hazard.
Chec the condition of the spar ignition lead ensuring both ends are securely connected. Replace
f necessary.
Chec that all wiring and plug connections to the control unit, gas valve motor, battery, remote
sensor and control switches are secure and in good condition.
Chec that the thermostat bulb is correctly located and the coil is not in ed or damaged. Replace
f necessary.
Re-assemble all removed components in reverse order and carry out a commissioning procedure
as detailed in section

17
Burley Appl ances recommend the follow ng on an annual bas s.
Check for combust on product leakage - It is important that the products of combustion produced
by this appliance all pass through the two catalysts. A very small amount of product lea age is
acceptable providing safety can be confidently assured when the appliance is operational.
To chec for lea age, remove the decorative grill and glass screen and chec box construction and
glass fitting for visible gaps / signs of lea age. The appliance is not pressurised therefore small
manufacturing gaps are permissible and these will have been measured in the factory.
If the manufactured assembly is suspect contact your supplier.
Em ss on of combust on products - If available a combustion analyser to BS 7967 should be used to
sample the combustion products exiting from the appliance grill outlet into the room. The
appliance should be switched on and allowed to warm for 20 minutes. A sample should be
gathered across the entire width of the grill. A CO/CO2 ratio of less than 0.002 should be measured
at all times irrespective of the length of time the appliance has been operating. A sample ta en in
the centre of the room shall indicate that the CO content is no more than 9 ppm above ambient.
14.0 Replacement of Parts
Before carrying out any replacement of parts procedure (with the exception of the lithium battery
which can be replaced by the user) ensure the gas supply to the appliance is isolated and that the
appliance is cold.
After completion chec for gas tightness.
13.1 Lithium Battery BAT4240
13.2 Glass Panel GLA4111
13.3 Fuel Bed components LOG4111L, R, F & B
13.4 Rear and side fuel bed surrounds BR 4111B, L & R
13.5 Main Burner BUR4111
13.6 njector NOZ4111NG
13.7 Pilot assembly OXY4111NG
13.8 Thermostat THE4240
13.9 Motorised gas valve VAL4242
13.10 Control unit
13.11 Spark gnition lead P E4240
13.12 nfra red sensor
13.13 Catalyst CAT4001 X 2
USE ONLY GENUINE REPLACEMENT PARTS.
In certain cases, depending on the fault and the part or parts to be replaced, Burley Appliances
may request an exchange of the full burner control assembly.
Due to our policy of continual improvement and development the exact accuracy of descriptions and illustrations can
not be guaranteed.
Burley Appliances are the only company to bench run and thoroughly test every single Flueless gas fire it produces.
Burley is in the unique position of knowing that every appliance leaves the factory in perfect working order.
8. Flue Gas Analysers – Installat on & Serv c ng Facts

18
• Please read this sheet even if you have fitted our fires before.
• Please leave this sheet with the customer as reference for future servicing of the appliance.
• Please explain to the customer how the fire wor s and the details and facts listed on this
sheet, particularly what the catalyst does and doesn’t do.
• If you have any doubts about the test procedure please visit our website or call our
technical help line
Test ng – Po nts to note…
• Before testing ensure that the room size is correct for the heat output of the fire. 30cu³ for
2.5 w output, 40cu³ for 3.5 w and 50cu³ for 4.5 w.
• In all installations regardless of room size there must be an air vent positioned at least one
metre from the fire at either high or low level through an outside wall providing 100cm² of
free air. (For the Republic of Ireland 2 vents of not less than 60cm² must be provided at high
and low level, with minimum vertical separation of 1.6m).
• The analyser used must be manufactured to BS7967 and the test must be carried out in
accordance with BS5871 Pt 4
• The catalytic converter needs heat to wor , therefore before you start testing; the fire must
have been lit and burning on full for at least 15 mins.
There are two tests to carry out. A Co / CO² ratio test and a room centre CO test.
1. The first test is the CO / CO² ratio test and should be carried out at the fire exhaust vent, do
not stic the probe of the analyser in through the grill but move the probe bac and forth 1
inch in front of the outlet grill. (We use a piece of perforated 8mm pipe attached to the
analyser with flexible rubber tube). You should record a ratio of no more than 0.002 %
(20ppm CO to 1% Co²). It is advisable to have a high sample of CO as this will improve the
test
2. The second test is the room centre CO test. You should stand in the room centre with the
probe at waist height and read the level of CO; this should be no more than 9ppm over
ambient pea . Please record these readings on the customers guarantee card.
Our Flueless fires also contain the following safety devices (an ODS (Oxygen Depletion Sensor) and
FSD (Flame Supervision Device). Point out to the customer that unfortunately these are not found
on all gas hobs; which are also flueless devices)

19
1. Po nts to Note Regard ng the Catalyt c Convertor!
• If the customer smo es tobacco products, lives on a busy road or is coo ing with a gas
oven/hob at the time of testing you must ensure that an ambient CO reading is ta en
before lighting the fire and attempting a reading.
• Does the catalytic convertor need replacing? The catalytic convertor does not need
replacing unless it has become physically bro en or the combustion test shows
deterioration in performance over time. To constantly test the performance of the catalytic
converter, our laboratory has been running appliances eight hours per day, five days per
wee , for up to seven years. Periodically we send catalytic converters bac to the
manufacturer for testing. After the equivalent of 30 years of use, the catalytic converter is
as efficient as it was when brand new. Burley manages to achieve this by designing the fire
to ensure that the catalytic converter is in exactly the right position for long life and
maximum efficiency. (For other ma es of fire please consult the relevant manufacturer).
Only use replacement catalyst supplied by Burley.
• If you or the customer detects any odours from the fire please remember that the catalytic
convertor is not an air filter and does not remove smells. The ceramics in the fire can
absorb household smells and in turn these smells get emitted when the fire is lit, especially
if the fire is used in an enclosed space for a period of time. If this is the case we recommend
that the fire is run on maximum for at least 5 hours with the doors and windows open. This
should be done at least twice a year, preferably in the spring and autumn or at any time
they notice a smell.
• We do not advise the burning of wax candles within 1 metre of the fire. Wax particles can
become airborne and deposit and solidify in the fire causing potential combustion
problems.
• The catalyst can also be affected by airborne paint smells and vapors from some plug in air
fresheners. The fire must be removed or sealed if you plan to decorate anywhere in the
house. If you can detect smells from the fire carry out the burning off procedure as above.
Further nformat on regard ng the catalyt c convertor and Flueless f res n general can be
found on our webs te www.burley.co.uk