Burley PICKWORTH 2306 User guide

User Instructions.
Installation & Servicing
Instructions.
MUST BE LEFT WITH THE END USER
PICKWORTH
Balanced Flue Stove
2306
Fuel Effect Gas Fire
Gas Options:
NG Only
Control Options:
Manual
Or
Total Remote Control
For use only on Natural Gas (G20) at a supply pressure of 20mbar in GB and IE.
Please check all gas connections on burner tray as they can work loose in transit.

Page 2
Manufacturer Contact Details:
Burley Appliances Ltd
Lands’ End Way
Oakham
Rutland LE15 6RB
Tel: [phone]
Fax: [phone]
General E-Mail: [email protected]o.uk
Web Site: www.burley.co.uk
Technical Support: Direct Dial on (01572 725570) or email: [e-mail]
Burley Magiglo Document Number:
MF2306.1
Revision Date:
16 AUGUST 2017 CAS
Copyright:
This documentation is copyrighted by Burley Appliances Ltd. ©2017.
No part of this document may be copied, photocopied or reproduced in any form or by any
means without permission in writing from Burley Appliances Ltd.
Service Warranty:
In the unlikely event of a defect in materials or workmanship occurring within one year of
purchase, Burley will arrange to repair or replace the item free of charge.
Any claims under this warranty must be made through the retailer from whom the product was
purchased.
As the purchaser’s contract of sale is with the retailer, Burley are unable to enter into
discussions with the purchaser until the retailer has inspected any claim and deemed it to be
valid.
Burley Appliances reserve the right to refuse service or make a charge for any service call,
when a defect is due to installation error or misuse.
Extended warranty (if purchased) commences after the first year; please see separate
registration for further information.
Appliance Details:
For future reference, please complete the following information at the time of installation.
Model and Serial Number details may be found on the data plate as shown.
Serial Number
Model
Installation Date
Installed By
Model
Serial
Number

Page 3
Contents
1. GENERAL INFORMATION ..........................................................................................4
2. USER INSTRUCTIONS TO BE LEFT WITH CUSTOMER.........................................6
2.1. Location of Pilot Burner.................................................................................6
2.2. Lighting Procedure........................................................................................7
2.2.1. Lighting Procedure (Manual Control)........................................................8
2.2.2. Lighting Procedure (Total Control) ...........................................................9
2.3. Battery Replacement (Remote Control).......................................................10
2.3.1. Handset.................................................................................................10
2.3.2.Receiver Unit.........................................................................................10
2.4. Home Improvements...................................................................................11
2.5. Cleaning and Care Instructions ...................................................................12
2.5.1. Painted Metal Surfaces..........................................................................12
2.5.2. Glass Surfaces ......................................................................................12
3. INSTALLATION INSTRUCTIONS FOR USE BY THE ‘GAS SAFE’ ENGINEER.......13
3.1 General Safety Requirements .....................................................................13
3.2 General Dimensions....................................................................................13
3.3 Flue Options................................................................................................14
3.4 Technical Data............................................................................................14
3.5 Appliance Location......................................................................................15
3.5.1 Clearances to Combustible & Non Combustible Surfaces......................16
3.6 Flue Terminal Location................................................................................19
3.7 Flue Components........................................................................................20
3.8 Contents Checklist ......................................................................................20
3.9 Installation Procedure..................................................................................21
3.9.1 Pre-Installation Procedure......................................................................21
3.9.6 Fuel Effects Layout................................................................................26
3.9.7 Coal Effect Layout..................................................................................27
3.9.8 Fitting the Glass Panel and frame..........................................................28
3.9.9 Assembling Outer Casing......................................................................28
3.9.10 Commissioning......................................................................................29
3.9.11 Instructing the User................................................................................30
4SERVICING INSTRUCTIONS.....................................................................................31
4.1 General Requirements ................................................................................31
4.1.1 Cleaning the Fuel Effect, Fire-bed and Combustion Chamber................32
4.1.2 Cleaning Lining Board Panels................................................................32
4.1.3 Care of Lining Panels.............................................................................32
4.2 Replacing Parts...........................................................................................33
4.2.1 Burner Components Removal and Replacement....................................33
4.2.2 Pilot Components Removal and Replacement.......................................33
4.2.3 Injector Replacement.............................................................................34
4.2.4 Control Valve Replacement (Manual Control /Total Remote Control).....35
4.3 Installation and Operational Troubleshooting...............................................36
GUARANTEE...........................................................................................................................39

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1.GENERAL INFORMATION
Introduction
1. This appliance is suitable for installation in GB and IE and should be installed in
accordance with the rules in force.
In GB, the installation must be carried out by a Gas Safe Registered Installer. It must be
carried out in accordance with the relevant requirements of the:
•Gas Safety (Installation and Use) Regulations.
•The appropriate Building Regulations either The Building Regulations, The
Building Regulations (Scotland), Building Regulations (Northern Ireland).
Where no specific instructions are given, reference should be made to the relevant British
Standard Code of Practice (see item 2).
In IE, the installation must be carried out by a Competent Person and installed in
accordance with the current edition of I.S.813 “Domestic Gas Installations”, the current
Building Regulations and reference should be made to the current ETCI rules for electrical
installation.
On completion of an installation in IE, it is necessary to complete a “Declaration of
Conformity” to indicate compliance to I.S.813.
2. The installation of the fire should also follow the recommendations of the following current
British Standards (or equivalent):
BS 6891 Pipe work Installation
BS 5440: Pts 1 & 2 Flues and Ventilation
IGE/UP/7 IGE document for gas installations in Timber Frame Buildings
(Available from Institute of Gas Engineers and Managers)
3. In other EC countries equivalent rules in force must be used.
4. It is important for correct combustion of this fire that the imitation fuel is placed in
accordance with the instructions given in this and associated booklets. Only approved
imitation fuel, available from Burley Appliances Ltd., should be used with this appliance.
5. It is recommended that a fire guard complying with BS 8423 be fitted for the protection of
young children, the elderly or infirm.
6. Ensure that curtains are not positioned above the appliance and there is at least 300mm
between the sides of the appliance and any curtains.
7. Combustible shelves or materials must only be fitted above the fire in accordance with the
instructions given in this and associated booklets.
8. The user is warned not to remove the glass panel or to disturb the fuel bed.
9. If any cracks appear in the glass panel do not use the appliance until the glass
panel has been replaced (by a qualified installer).
10. Ensure that the flue terminal is always kept clear of any obstructions (e.g. shrubs, plants,
objects leaning against it, etc.).
11. It is important for the fire to be serviced regularly. An annual service is recommended.

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Ventilation Requirements
1. This appliance does not require any ventilation in the room where it is fitted. It is a
balanced flue appliance whereby the air for combustion is drawn in from the outside and
the products of combustion are evacuated to the outside through a concentric flue duct
system.
2. In other EC countries, equivalent rules in force must be used.
Gas Supply
1. This range of gas fires is suitable for use with Natural Gas (G20) at 20mbar supply
pressure.
2. A separate means of isolating the gas supply should be provided near to the appliance to
facilitate servicing. An isolation valve (with a pressure test point) has been supplied for
this purpose.
Electrical Supply
Not applicable to this range of appliances.
Efficiency Declaration
The efficiency of this appliance has been measured as specified in BS EN 613:2001 and the
results are 80% net. The gross calorific value of the fuel has been used for this efficiency
calculation. The test data from which it has been calculated has been certified by BSI Ltd. The
efficiency value may be used in the UK Government Standard Assessment Procedure (SAP)
for energy rating of dwellings.
Surfaces & Working Surfaces
It is recommended that a suitable fireguard be used for the protection of young children and
the infirm at all times. All surfaces on the appliance are to be considered a working surface.
Figure 1

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2.USER INSTRUCTIONS TO BE LEFT WITH CUSTOMER
2.1. Location of Pilot Burner
The pilot assembly is located just to the right of centre of the appliance, in front of the main
burner.
The pilot flame can be viewed by looking downwards through the pilot hole in the front
ceramic.
(See Figure 2).
FIGURE 2. PILOT LOCATION

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2.2. Lighting Procedure
Your fire will be fitted with one of the following different types of gas control valves. Identify the
control system on your fire as shown and follow the appropriate operating instructions in the
appropriate section.
Control Valve
Operation
Control Type
+
Manual =
Manual Control
See
Sections
2.2.1
on Page 8
+
=
Total
Control
See
Sections
2.2.2
on Page 9

Page 8
2.2.1. Lighting Procedure (Manual Control)
1. Whilst pushing the IGNITION KNOB
in (see Figure 2), turn it
anticlockwise to the pilot flame
position as shown in Figure 3.
During this process, the spark
ignition will have operated and lit the
pilot flame. On lighting the pilot
flame continue to depress the
ignition knob for a further 15 - 20
seconds then slowly release. The
pilot flame should stay alight. If the
flame goes out, repeat the procedure
above to establish the pilot. Due to
safety and the efficient way the fire
works, it is not unusual for the pilot
to stay alight only after the second or
even third attempt.
2. Turn the IGNITION KNOB
anticlockwise to the main flame
position as shown in Figure 4 .
3. Turn the GAS RATE ADJUSTING
KNOB fully anticlockwise (until you
reach the stop position) i.e. the
maximum gas rate. See Figure 5.
4. The main burner will have cross-lit
from the pilot.
5. Now the gas rate can be adjusted to
the desired setting by turning the
GAS RATE ADJUSTING KNOB to
any position between the pre-sets
high and low.
6. To switch off the main burner turn
the IGNITION KNOB to the ‘Pilot
burner only Position’ as shown in
Figure 3. The appliance may be left
in this standby mode if desired.
7. To turn the pilot off turn the Ignition
Knob on the control valve fully
clockwise to ‘Ä’ position.
Figure 2-Off Position
Figure 3- Pilot Burner Only
Figure 4- Main Burner Operational, but gas flow off
Figure 5-Main Burner Operational and Max. Gas
Rate
Ignition Knob
Gas Rate Adjusting Knob

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2.2.2. Lighting Procedure (Total Control)
1. Ensure that gas is available at the valve
and the ON/OFF switch in the ON
position (–). (See Figure 6)
2. Simultaneously press and hold the
(red circle) and (large flame)
buttons until a short acoustic signal
confirms the start sequence has begun,
then release the buttons (see Figure 7).
3. The pilot flame should stay alight. If the
flame goes out repeat the procedure
above to establish the pilot. Due to
safety and the efficient way the fire
works, it is not unusual for the pilot to
stay alight only after the second or even
third attempt.
4. Continuing signals confirm the ignition is
in process. Once the pilot is lit the gas
rate adjusting knob automatically
turns to high gas rate. The main
burner cross-lights from the pilot.
5. To adjust the gas rate to desired setting
press the (large flame) to increase the
flame height or (small flame) to
decrease the flame height on the
handset (see Figure 7).
6. For fine adjustment tap the or
buttons.
7. To leave the burner in the standby
mode press the (small flame) until the
main burner goes out. In the standby
mode, the pilot stays alight.
8. To turn off the main burner and the pilot
press the ‘OFF’ button on the hand set.
Figure 6
Figure 7

Page 10
2.3. Battery Replacement (Remote Control)
2.3.1. Handset
1. On the reverse of the handset, remove
the battery cover by pressing in at the
top of the cover and sliding it down. (See
FIGURE 8)
2. Remove and unclip the old battery and
replace with a new PP3 9V battery.
3. Replace the cover by sliding it back up.
FIGURE 8 HANDSET BATTERY REPLACEMENT
2.3.2. Receiver Unit
1. Remove the receiver unit from under the
stove. Remove the battery compartment
cover by sliding it back. (See FIGURE 9).
2. Remove and unclip the old batteries and
replace with new ones, (4 x AA 1.5V)
ensuring they are inserted in the correct
polarity.
3. Replace the cover on the receiver unit,
ensuring that it is securely closed.
4. Return the receiver unit to its original
position as far back as possible &
replace the heatshield.
FIGURE 9 RECEIVER BATTERY REPLACEMENT
With the exception of battery replacement, the receiver / battery holder must
be placed on the floor, (hearth) under the appliance as far back as possible with the
heatshield replaced over it.

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2.4. Home Improvements
NOTICE: Discolouration of wall surfaces near the appliance
Generally, heating appliances will create warm air convection currents that
will transfer heat to any surface against which they are located.
Some soft furnishings (including blown vinyl wallpapers) may not be
suitable for use, where they are likely to encounter temperatures above the
normal room level. For this reason, the manufacturer’s advice should be
sought before using this type of wall covering adjacent to any heating
appliance.
The likelihood of wall staining, caused from convection air currents, will be
increased in areas where high levels of tobacco smoke,
or other
contaminants, exist.

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2.5. Cleaning and Care Instructions
2.5.1. Painted Metal Surfaces
These surfaces should be dusted regularly and any marks removed with a soft damp cloth. Do
not leave the appliance wet. A soft brush may be used to clean dust deposits from any cast
iron surface. This should be done only when the appliance is cold. Cans of touch-up paint are
available to re-paint the surfaces of the appliance.
Any other maintenance of the product must be carried out by a Gas Safe engineer.
2.5.2. Glass Surfaces
Only clean the glass when the appliance is cold and the pilot is not lit. The outside of the glass
can be wiped clean with a soft damp cloth. Do not leave the appliance wet. If the inside of the
glass is dirty, please get a Gas Safe engineer to investigate, and clean the glass.

Page 13
3.INSTALLATION INSTRUCTIONS FOR USE BY THE ‘GAS SAFE’ENGINEER
THIS APPLIANCE MUST BE INSTALLED AND COMMISSIONED BY A ‘GAS SAFE ENGINEER’
Before installation, ensure that the local distribution conditions, identification of the
type of gas and pressure, and the adjustment of the appliance are compatible.
3.1 General Safety Requirements
Before commencing installation, ensure that the intended installation will comply
with details in General Information on Page 4.
The installation of the fire should follow the recommendations of the following
current British Standards (or equivalent):
BS 6891 Pipe work Installation
BS 5440: Pts 1 & 2 Flues and Ventilation
IGE/UP/7 IGE
document for gas installations in Timber
Frame Buildings (Available from The Institute of
Gas Engineers and Managers)
Combustible shelves or materials must only be fitted above the stove as
described later in this section.
Ensure that curtains are not positioned above the appliance and there is at least
300mm between the sides of the appliance and any curtains.
3.2 General Dimensions
FIGURE 10. General Dimensions (Side and Front)
SYMMETRY CUBE
Height 633mm
Depth 380mm
Width 490mm
Weight 45kg

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3.3 Flue Options
FIGURE 11 Flue Pipe and Air Box with terminal (all dimensions in mm)
The horizontal length of the ducts is measured from the rear of the outer firebox of the
appliance to the external face of an external wall. The maximum length allowed is 980mm. As
the stove must be spaced at least 30mm from the rear wall, the maximum wall thickness that
can be accommodated is 860mm.
3.4 Technical Data
TECHNICAL DATA Natural Gas (G20)
Nominal maximum heat input (hot)
4.0kW (gross)
Nominal minimum heat input (hot) 2.3 kW (gross)
Setting pressures (cold) Max 7.0 + 0.5 mbar
Setting pressures (cold) Min 2.0 + 0.2 mbar
Gas Rate 0.36 m³/h
Injector Size Multiport 7x
ø
0.77mm
Gas Inlet Connection 8 mm Compression
Pilot Polidoro 440.0333.11
Pilot Injector 2x
ø
0.27mm
Efficiency 80% net (Class 1)
Weighted NOx 119mg/kWh (Class 4)
Max / Min length of flue duct 1000mm / 150mm
Standard length of duct supplied
440mm
TABLE 1

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3.5 Appliance Location
The appliance is designed to be fitted through a non-combustible back panel mounted on an
outside wall. Alternatively the appliance may be fitted into a false chimney breast, a deep
rebated fire surround or a redundant fireplace, sited on an outside wall. The appliance may be
sited at floor level or as a raised ‘hole in the wall’ installation.
1. In all installations we recommend a non-combustible back panel is fitted behind the
appliance, taking into consideration the 30mm clearance requirement between it
and the rear of the appliance. A flue spacer is supplied for this purpose. We do not
recommend installing the appliance against a plastered wall without a back panel.
The non-combustible panel should extend at least 300mm above the top of the
stove and be at least the width of the stove, plus 150mm each side. While the
temperature of the wall behind and above the stove does not reach a dangerous
level, there is still a risk that the plaster may crack, or the wall covering may be
marked.
2. Hearths, floor protection and carpets
This appliance does not need a hearth and can be used on wooden, laminate floors
and non-combustible surfaces. It must not be placed directly onto carpets or rugs.
Where the floor is carpeted, the carpet must finish 100mm clear of the appliance
base and be fully removed underneath. Loose rugs should be kept well away from
the appliance (warn the customer of this).
Standing the appliance directly on a floor can lead to discolouration and / or drying
out.
When a hearth is used, the top surface can be wood but be aware that heat can
discolour certain finishes over a period of time and can dry out poorly seasoned
wood causing splitting. The hearth should be 100mm larger than the appliance all
round and minimum 12mm thick. Carpets can come to the edge of the hearth.
The different types of wall materials have different installation requirements. If the appliance is
to be installed in a timber framed building, the recommendations of IGE/UP/7 Edition 2 Gas
installations in timber framed and light steel framed buildings available from the IGEM
must be followed.

Page 16
3.5.1 Clearances to Combustible & Non Combustible Surfaces
1. Shelves or mantels made from combustible materials should not be placed closer than
300mm above the appliance.
2. Light coloured and resin mantels may discolour in time. The temperature rating of any
surround should be checked before use.
NOTE: Please see the diagrams on the following pages to see the temperatures
recorded with the appliance at maximum output. These are rises in temperature above
the ambient.
CLEARANCE TO A
COMBUSTIBLE
CLEARANCE TO A
NON COMBUSTIBLE
A(above)
300 mm
200 mm
B(each side)
150 mm
100 mm
C(behind)
200 mm
30 mm
The hearth must be made from a suitable material such as board, steel,
tiles or glass. The minimum thickness of this material is 12mm. Please
ensure that the hearth can accommodate the weight of the appliance and
its unsupported flue components.

Page 17
‘Diagram A’ below shows the increase in temperature of the surrounding
walls, in degrees Celsius, with the appliance at maximum output.
The ambient temperature of the room was 20oC.
Increase in temperature of the surrounding walls

Page 18
The diagram below shows the increase in temperature of a decorative shelf
in degrees Celcius with the appliance at maximum output.
The ambient temperature of the room was 20oC.
Increase in temperature of a decorative shelf
Height of Shelf above top of Stove
mm
Temperature Rise (ToC)
Shelf Depth (D mm)
100
200
200 69 73
300
60
53
400
54
40
500
41
34
600
34
26

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3.6 Flue Terminal Location
The minimum acceptable dimensions from the flue terminal to obstructions and ventilating
openings are shown in Table 2and FIGURE 12.
Dimension Terminal Position
Value
mm
A Directly below an opening, air brick, opening windows, etc. 300
B Above an opening, air brick, opening window, etc. 300
C Horizontally to an opening, air brick, opening window, etc. 300
D Below gutters, soil pipes or drain pipes 300
E Below eaves 300
F Below balconies or car port roof 600
G From a vertical drain pipe or soil pipe 300
H From an internal or external corner 600
I Above ground, roof or balcony level 300
J From a surface facing the terminal 600
K From a terminal facing a terminal 600
L
From an opening in the car port (e.g. door, window) into the
dwelling
1200
M Vertically from a terminal on the same wall 1500
N Horizontally from a terminal on the same wall 300
Table 2
II
A
G
BC
H
H
D,E
I
F
L
J
M
M
N
N
K
FIGURE 12

Page 20
3.7 Flue Components
Wall Plate
Terminal / Air Duct
Ducts
FIGURE 13 PARTS OF THE FLUE KIT
3.8 Contents Checklist
Before proceeding with the installation of the appliance, please check the contents of the
cartons as follows:
Quantity Items in CARTON 1
1 Assembly
Balanced flue gas stove assembly (with glass fitted).
1
Door packed separately in box
1 Guard
Terminal Guard
Quantity
Items in CARTON 2
1 Box
Fuel Effect Pack
1
Terminal (Terracotta)
1 Bag
Containing documentation, fixing kit, isolating valve & handle
1Tub
Fire Cement
1 Tin
Black spray paint to touch up body work
2
Flue duct 440mm
1
Ash pan with 2 magnets
Quantity Additional items (Remote Control Option Only)
1 box
Remote Control Handset and Receiver,
4 off AA Batteries, 1 off PP3 (9V) Battery