Burnham Revolution Guide

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LAUNAMNOITAMROFNIS'RESU
NOITULOVER
®
RELIOBDERIF-SAG

2
The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels.
Basic Operation
A. General. This water boiler utilizes fan-assisted
combustion and is equipped with controls for proper
operation. All controls must be in proper working order.
GNINRAW
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Contact a qualified service agency to provide annual
maintenance as specified in Installation, Operating and
Service Instructions.
NOITUAC
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Figure 1: Control Locations

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Figure 2: Jacket Front Panel Removal
1. Limit. See Figure 1. A device which automatically
interrupts boiler operation when the water
temperature exceeds the set point. Maximum
allowable temperature is 240°F.
Original equipment with this boiler is a Honeywell
L8148E, combination limit, transformer and
circulator relay. Boiler operation is interrupted when
system temperature reaches cut-out temperature.
Boiler operation resumes automatically when
system temperature falls to cut-in temperature.
2. Flame Rollout Switch. See Figure 1. A device
which automatically interrupts boiler operation
when flames or excessive heat are present in the
combustion area enclosure. The control is a single
use device. The control is located in the combustion
area enclosure. If the control was activated to
interrupt boiler operation, do not attempt to place
boiler in operation. Contact a qualified service
agency.
3. Pressure Switch. See Figure 1. A device which
automatically prevents or interrupts boiler
operation when the induced draft blower fails to
move sufficient combustion air for proper burner
operation. Boiler operation resumes automatically
when sufficient combustion air flow is reestablished.
4. Intermittent Ignition System. See Figure 1. The
Intermittent Ignition System consists of:
a. An electronic ignition module to energize igniter
in pilot assembly, monitor pilot burner flame
through pilot sensor, and regulate gas flow to
pilot and main burners.
b. An intermittent burning pilot to provide the
ignition source for main burners.
B. Instructions to place the boiler in operation and to turn
off the boiler are shown on the Operating Instruction
Label posted on the inside of the front removable door.
See Figure 2 for front door removal instructions. The
Operating Instruction Label is also shown in Figure 3.
C. The Sequence of Operation is shown in Figure 4.

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Figure 3: Operating Instructions

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Figure 4: Sequence of Operation
Figure 5: Pilot Burner
Figure 6: 40mm Main Burner Flame
All Revolution®Repair Parts may be obtained through your local Burnham Wholesale distributor. Should you
require assistance in locating a Burnham distributor in your area, or have questions regarding the availability
of Burnham products or repair parts, please contact Burnham Customer Service at [phone] or
Fax [phone].
Figure 7: 1 Inch Main Burner Flame

7
User Maintenance
A. General Housekeeping (Continuous).
1. Keep boiler area clear and free of combustible
materials and obstructions to the free flow of
combustion and ventilation air to the boiler.
2. Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of the boiler or any
other appliance.
3. Do not store or use sources of hydrocarbons in
the vicinity of the boiler. Sources of hydrocarbons
include bleaches, cleaners, chemicals, sprays, paint
removers, fabric softeners and refrigerants.
B. Inspect Inlet Air and Vent System (Monthly). Check
the following. If corrective action is required contact
qualified service agency.
1. Inlet air terminal and vent terminal must be free of
obstruction, undamaged, with screens securely in
place.
2. Inlet air terminal, vent terminal, and wall thimble (if
used) must be weather-tight.
3. Inlet air pipe and vent pipe must be full round
shape, showing no damage from impact or excessive
temperature.
4. Inlet air pipe and vent pipe must be supported at
minimum 5 foot intervals and must not sag.
5. All inlet pipe joints must be secure and airtight.
6. All vent pipe joints must be secure and watertight.
C. Inspect Condensate Drain Trap and Drain Line
(Monthly).
1. Inspect condensate trap water level. If low, add
water to bring level to trap discharge.
2. Ensure condensate can flow freely to drain.
D. Inspect Pilot and Main Burner Flames (Monthly).
1. Remove jacket front panel. See Figure 2.
2. View flames through Flame Observation Port. See
Figure 1.
3. Adjust thermostat to highest setting.
4. Check pilot flame. See Figure 5. The pilot produces
three (3) flames. The center flame should be steady,
medium hard blue enveloping 3/8to ½ inch of
sensing probe. If flame is yellow and lazy, follow
instructions TO TURN OFF GAS TO APPLIANCE
(see Figure 3), and contact qualified service agency.
5. Check main burner flames. See Figures 6 and 7.
Flame should have clearly defined inner cone with
no yellow tipping. Orange-yellow streaks caused
by dust should not be confused with true yellow
tipping. If yellow flames are observed, follow
instructions TO TURN OFF GAS TO APPLIANCE
(see Figure 3), and contact qualified service agency.
6. Adjust thermostat to normal setting.
E. Schedule Inspection by Qualified Service Agency
(Annual or at Beginning of Heating Season). For
continued safe operation a qualified service agency
must provide a more detailed inspection of burners, heat
exchanger and vent system, and provide maintenance
as specified in Installation, Operating and Service
Instructions.
GNINRAW
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Warning:
This product contains refractory ceramic fibers (RCF). RCF has been classified
as a possible human carcinogen. After this product is fired, RCF may, when
exposed to extremely high temperature (>1800F), change into a known human
carcinogen. When disturbed as a result of servicing or repair, RCF becomes
airborne and, if inhaled, may be hazardous to your health.
AVOID Breathing Fiber Particulates and Dust
Precautionary Measures:
Do not remove or replace previously fired RCF (combustion chamber insulation,
target walls, canopy gasket, flue cover gasket, etc.) or attempt any service or
repair work involving RCF without wearing the following protective gear:
1. A National Institute for Occupational Safety and Health (NIOSH)
approved respirator
2. Long sleeved, loose fitting clothing
3. Gloves
4. Eye Protection
• Take steps to assure adequate ventilation.
• Wash all exposed body areas gently with soap and water after contact.
• Wash work clothes separately from other laundry and rinse washing
machine after use to avoid contaminating other clothes.
• Discard used RCF components by sealing in an air tight plastic bag.
First Aid Procedures:
• If contact with eyes: Flush with water for at least 15 minutes. Seek
immediate medical attention if irritation persists.
• If contact with skin: Wash affected area gently with soap and water.
Seek immediate medical attention if irritation persists.
• If breathing difficulty develops: Leave the area and move to a
location with clean fresh air. Seek immediate medical attention if
breathing difficulties persist.
• Ingestion: Do not induce vomiting. Drink plenty of water. Seek
immediate medical attention.
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