Burster 9206 User manual

USB Sensor Interface
Model 9206
©2024
burster
praezisionsmesstechnik gmbh & co kg
All rights reserved
Manufacturer:
burster praezisionsmesstechnik gmbh & co kg
Talstraße 1 – 5
76593 Gernsbach
Germany
P.O.Box 1432
76587 Gernsbach
Germany
Valid from:
31.01.2024
Tel.:
(+49) 07224 / 6450
Fax.:
(+49) 07224 / 64588
E-Mail
[e-mail]
www.burster.com
4505-BA9206EN-5699-021526
OPERATION MANUAL

USB Sensor Interface Model 9206
Page 2
Warranty - exclusion of liability
All information in the present documentation was prepared and compiled with great care and reproduced
subject to effective control measures. No warranty is provided for freedom from errors. We reserve the
right to make technical changes. The present information as well as the corresponding technical data
can change without notice. Reproduction of any part of this documentation or its processing or revision
using electronic systems is prohibited without the manufacturer's prior written approval.
Components, devices and measured value sensors made by burster präzisionsmesstechnik (hereinafter
referred to as "product") are the results of targeted development and meticulous research. As of the date
of delivery, burster provides a warranty for the proper condition and functioning of these products
covering material and production defects for the period specified in the warranty document
accompanying the product. However, burster excludes guarantee or warranty obligations, as well as any
liability beyond that, for consequential damages caused by improper use of the product, in particular the
implied warranty of success in the market as well as the suitability of the product for a particular purpose.
Furthermore, burster assumes no liability for direct, indirect or incidental damages as well as
consequential or other damages arising from the provision and use of the present documentation.

USB Sensor Interface Model 9206
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USB Sensor Interface Model 9206
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1 channel In Line (IP67)
USB Multisensor-Interface desktop unit (IP20)

USB Sensor Interface Model 9206
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Warning!
The following instructions must be followed to prevent electric shock and
injuries:
Follow all equipment safety procedures.
Only use the device outside from explosive areas.
Only use the device when it is undamaged.
Do not apply more than the rated voltage. See specifications for supported ranges.
Any repairs that may be needed must be performed only at the manufacturer's premises.
Caution!
The following points must be followed to prevent injuries and damage to
property:
Do not use any cleaning agents that contain organic solvents or concentrated inorganic
constituents.

USB Sensor Interface Model 9206
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Contents
1. Introduction.........................................................................................................................9
1.1 Normal use............................................................................................................ 10
1.2 Customer services ................................................................................................ 10
1.2.1 Customer services................................................................................... 10
1.2.2 Contact details for technical queries........................................................ 10
1.2.3 Factory warranty...................................................................................... 11
1.3 About this manual ................................................................................................. 11
1.4 Important note ....................................................................................................... 11
2. Preparation........................................................................................................................ 12
2.1 Unpacking ............................................................................................................. 12
2.2 Deliverables .......................................................................................................... 12
2.3 Installation / Fixing ................................................................................................ 12
2.3.1 Opening the 9206 tubular housing........................................................... 13
2.4 Degree of protection.............................................................................................. 14
2.5 Ambient temperature............................................................................................. 14
2.6 Connection via screw-terminals ............................................................................ 15
2.7 Converting the supply voltage to transmitter excitation voltage............................. 15
2.8 Connecting sensors via plug-in connectors........................................................... 16
2.8.1 Connecting a Pt100 sensor ..................................................................... 16
2.8.2 Connecting a strain gauge sensor without sensor leads ......................... 17
2.8.3 Connecting a strain gauge sensor fitted with sensor leads...................... 17
2.8.4 Connecting sensors having a normalized signal output........................... 18
2.8.5 Connecting potentiometric sensors ......................................................... 18
2.9 Indicating elements ............................................................................................... 19
2.9.1 Model 9206-V3xxxx ................................................................................. 19
2.9.2 Model 9206-V0xxx / 9206-V2xxx ............................................................. 19
3. Preparation for use ........................................................................................................... 20
3.1 System requirements ............................................................................................ 20
3.2 Software installation .............................................................................................. 20
3.3 Driver installation................................................................................................... 26
3.4 Software licensing for 9206-P100/P200 multi-channel operation ......................... 35
4. Initial operation ................................................................................................................. 36
4.1 Internal signal processing...................................................................................... 36

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4.2 Supply voltage....................................................................................................... 36
4.3 Adjustment using PC software 9206-P001/P100/P200 ......................................... 36
4.4 Device list.............................................................................................................. 37
4.5 Device settings...................................................................................................... 37
5. Adjustment of strain gauge sensors............................................................................... 41
5.1 General information............................................................................................... 41
5.2 Types of connection .............................................................................................. 42
5.3 Adjustment using a physical variable by the teach-in method............................... 43
5.4 Adjustment using the sensor test and calibration certificate.................................. 46
6. Adjustment of potentiometric displacement sensors ................................................... 49
6.1 Connection............................................................................................................ 50
6.2 Adjustment of a potentiometer by the teach-in method ......................................... 51
6.3 Sensor excitation voltage ...................................................................................... 53
6.4 Connection............................................................................................................ 53
7. Adjustment of transmitters or sensors having a standard signal output.................... 54
7.1 Connection............................................................................................................ 55
7.2 Sensor excitation voltage ...................................................................................... 55
7.3 Input range ............................................................................................................ 55
7.4 Adjustment of a transmitter having a voltage output using the teach-in method ... 56
7.5 Adjustment using the sensor test certificate.......................................................... 58
7.6 Adjustment of Pt100 sensors ................................................................................ 59
8. Measurement mode .......................................................................................................... 60
8.1 Device detection.................................................................................................... 60
8.2 Operation .............................................................................................................. 61
8.3 Measurement screen ............................................................................................ 61
8.3.1 Display..................................................................................................... 61
8.3.2 Tare function ........................................................................................... 62
8.4 Options.................................................................................................................. 63
8.5 Basic configuration................................................................................................ 63
8.6 Channel settings ................................................................................................... 64
8.7 Selecting the measurement rate ........................................................................... 65
8.8 Trigger................................................................................................................... 66
8.9 Documentation ...................................................................................................... 67
8.10 Measurement reports ............................................................................................ 68
8.10.1 Measurement report finder ...................................................................... 68

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8.11 Archive viewer....................................................................................................... 70
8.12 Exporting reports to Excel ..................................................................................... 71
8.12.1 Print reports............................................................................................. 72
9. Maintenance and customer service ................................................................................ 74
9.1 Maintenance.......................................................................................................... 74
9.2 Cleaning................................................................................................................ 74
9.3 Disposal ................................................................................................................ 74
10. Technical data................................................................................................................... 75
11. Accessories and options ................................................................................................. 76

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1. Introduction
The model 9206 USB Sensor Interface is intended for the acquisition and processing of sensor signals.
The model 9206 USB Sensor Interface is a user-configurable single-channel device, or optionally a
multi-channel device housed in a desktop unit. The device is configured via the USB port. The
model 9206 USB Sensor Interface is ideally suited to measuring mechanical variables such as force,
torque, pressure, acceleration, displacement and angle. It makes acquisition and processing of strain-
gage, potentiometric and standard signals straightforward.
Signal conditioning parameters such as gain, offset correction etc., which depend on the sensors used,
can be custom set in software. No external amplifier needs to be used. A high-performance A/D
converter combined with special ratiometric measurement techniques ensure accurate and high-speed
processing of the analog sensor signals.
Functions such as arithmetic averaging, tare and MIN/MAX buffer can be configured and recorded using
the configuration and analysis software. High-speed data acquisition is guaranteed by a measurement
rate of up to 1200 readings/s. The free software only supports a measurement rate of up to
200 readings/s.
The device itself generates a stable and precise sensor supply voltage. The calibration and configuration
data is saved in an EEPROM to prevent data loss in the event of power failure.
The device includes a free version of the DigiVision configuration and analysis software, which can run
on standard commercial PCs under Windows, XP, 7, 8 and 10.

USB Sensor Interface Model 9206
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1.1 Normal use
The model 9206 USB Sensor Interface has been developed specifically for high-speed measurements,
and therefore covers a huge range of applications. Designed for use with a variety of analog sensors, the
device can capture a huge range of output signals for conditioning in mobile systems.
Industry-compatible connection and installation technologies make it easier for the user to adapt and
integrate the unit in existing mechanical and electrical environments. The outstanding measuring quality
combined with a large number of values used for averaging makes it ideally suited to use in both
development and testing.
The model 9206 USB Sensor Interface is designed only for measurement functions in industry and test
laboratories, and for reference measurements, but is not intended for use in medical applications or
where people are at risk.
Typical applications of the model 9206 USB Sensor Interface include:
•Mobile test measurements via laptop
•Laboratory test set-ups
•Instrumentation and control
•Diagnostic measurements in the chemical industry
•PC-based recording of expansion figures in biotechnology
1.2 Customer services
1.2.1 Customer services
If you need to ask about repairs or repair progress, please telephone our Service department on +49
7224 645-53.
Please have your serial number ready for such enquiries. This information is essential in order to find out
the technical status of the device and hence provide help quickly. The serial number is shown on the
type plate.
1.2.2 Contact details for technical queries
If you have any questions relating to the model 9206 USB Sensor Interface, please contact your
representative or go directly to burster präzisionsmesstechnik gmbh & co. kg.
Head office:
burster praezisionsmesstechnik gmbh & co kg
Talstraße
1 – 5
76593
Gernsbach
Germany
Telefon:
(+49) 07224 – 645 – 0
Fax:
(+49) 07224 – 645 – 88
E-Mail:
[email protected]

USB Sensor Interface Model 9206
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1.2.3 Factory warranty
burster praezisionsmesstechnik gmbh & co kg provides a manufacturer's warranty for a period of 24
months after delivery.
Any repairs required during this time will be made without charge.
Damage caused by improper use of the device is not covered by the warranty.
If the device needs to be returned for repairs, please note the following requirements for packing and
shipping:
•If you have a problem with the device, please attach a note to the case summarizing the fault.
•The technical data can change at any time without notification. We also state explicitly that we do
not accept liability for consequential damage.
1.3 About this manual
This equipment manual contains important information on the operation, installation and configuration of
the model 9206 USB Sensor Interface.
1.4 Important note
Note that the model 9206 USB Sensor Interface must be used in accordance with the instructions,
technical data and conditions of use listed in this manual.
If handled improperly or used incorrectly, one cannot rule out the possibility of faults, incorrect
measurements, effects on or from other equipment and installations or potential risks to life and property.
Note the specific requirements that must be observed for applications in a explosive area (EExi, ... ).
The model 9206 USB Sensor Interface comes with ferrite beads as standard for protection against EMC
interference.

USB Sensor Interface Model 9206
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2. Preparation
2.1 Unpacking
The unit is packaged for protection against shock during shipment.
Carefully unpack the unit and verify that all items are present.
Inspect the instrument carefully for damage.
If you suspect that the unit has been damaged during shipping, notify the delivery company
immediately.
The packaging should be retained for examination by a representative of the manufacturer and/or the
delivery company.
The model 9206 USB Sensor Interface must be shipped only in its original packaging provided by us or
in a container capable of providing an equivalent degree of protection.
2.2 Deliverables
A single-channel device includes the following parts as standard:
•1 model 9206 USB Sensor Interface
•1 CD-ROM containing configuration and analysis software DigiVision (DV)
•1 manual
2.3 Installation / Fixing
The in-line USB Sensor Interface in tubular housing (model 9206) can be fixed in place using standard
hose clips or cable ties.

USB Sensor Interface Model 9206
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2.3.1 Opening the 9206 tubular housing
Caution!
Risk of damage!
Before opening the tubular housing always undo both PG cable glands.
Before opening or closing the tubular housing, isolate the 9206 from the power
supply.
For the in-line 9206 model, all controls and connections are located inside the tubular housing.
PG cable gland
Finely knurled end-fitting coarsely knurled end-fitting
Diagram 1: One of the end fittings is coarsely knurled.
How to open the tubular housing
Undo the PG cable glands at both ends of the tubular housing.
By doing this you reduce the risk of damaging the connection cable when opening the housing.
Unscrew the coarsely knurled end fitting from the housing.
The end fittings on the housing are connected to the rest of the housing via a threaded fitting.
Now carefully slide the end fitting away from the housing.
Unscrew the housing from the finely knurled end fitting.
Slide the housing away from the circuit board.

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Diagram 2: Once the housing is unscrewed from the end fittings, the circuit board is exposed.
2.4 Degree of protection
The In Line unit of the model 9206 USB Sensor Interface has IP67 degree of protection. The module is
therefore protected from the effect of temporary immersion in water and accessing dangerous
components using a wire of diameter ≥ 1.0 mm.
The desktop unit has IP20 degree of protection.
2.5 Ambient temperature
The permitted ambient temperature range for the model 9206 USB Sensor Interface during operation is
-20 °C to +60 °C.
The device can be stored at temperatures between -40 °C and +70 °C.

USB Sensor Interface Model 9206
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2.6 Connection via screw-terminals
The screw terminals located on the circuit board of the 9206 USB Sensor Interface are listed in the figure
below.
Diagram 3: Screw terminals and pin assignments
2.7 Converting the supply voltage to transmitter excitation
voltage
Adjustable 2.5 V
5 V
Fixed 12 V
Diagram 4: Solder bridges
The solder bridges must be closed as shown. Only applies to tubular housing model.
12-pin plug
9941
9-pin plug
9900-V209
Terminal block in
tubular housing
Meaning
Pt100
A
5
4
- excitation
- I
B
4
3
- sensor
+I
C
1
1
+ excitation / 12 V
D
2
2
+ sensor
F
9
6
- measurement signal
-U
G
6
5
+ measurement signal
+U
housing
housing
7
Protective earth/shield
8
GND 12 V
3
+ 12 V
7
6
5
4
3
2
1

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2.8 Connecting sensors via plug-in connectors
2.8.1 Connecting a Pt100 sensor
G F
D
J C
A B
12-pin plug
9941
9-pin plug
9900-V209
B 4 +I
G 6 +U
F 9 -U
A 5 -I
Pt100

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2.8.2 Connecting a strain gauge sensor without sensor leads
G F
D
J C
A B
12-pin plug
9941
9-pin plug
9900-V209
C 1
D 2
G 6
B
A
F
housing
4
5
9
housing
2.8.3 Connecting a strain gauge sensor fitted with sensor leads
G F
D
J C
A B
12-pin plug
9941
9-pin plug
9900-V209
C 1
D
2
G
6
B
A
F
housing
4
5
9
housing
+
-
Strain
gauge
Strain
gauge

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2.8.4 Connecting sensors having a normalized signal output
G F
D
J C
A B
12-pin plug
9941
9-pin plug
9900-V209
G
6
A
5
F
9
housing
housing
Note: When connecting sensors that require a transmitter excitation voltage, the sensor lines (pins B and
D or pins 4 and 2) must not be connected! A bridge between the sensor line and the supply voltage
could damage the measuring amplifier.
2.8.5 Connecting potentiometric sensors
G F
D
J C
A B
12-pin plug
9941
9-pin plug
9900-V209
C
1
G
6
F
9
A
5
housing
housing
Sensor with
+ standard
signal
output
±10 V
-

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2.9 Indicating elements
2.9.1 Model 9206-V3xxxx
There is an LED light for every measurement channel on the front panel. The following table describes
the meaning of the different colours:
Colour Description
Red Error
Yellow Overdrive
Green Standard operation
Additionally, the following operation states are indicated by the LEDs:
Operation state Display via LED
Channel identification All LEDs flash 10 times
Missing channel All LEDs are off
Power on
Functionality test of LEDs
All LEDs light up briefly
2.9.2 Model 9206-V0xxx / 9206-V2xxx
Colour Description
Orange Lights permanently
Yellow green
Flashes in the rhythm of the
sampling rate

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3. Preparation for use
3.1 System requirements
Operating system: Windows 2003, Windows XP, Windows 7, Windows 8
Processor: min. Pentium 1200 MHz, recommended Pentium 2,0 GHz
Graphics: min. VGA 800 x 600, min. 256 colors
Memory: min. 256 MB RAM (Win XP), min. 512 MB (Win 2003, Win 7)
Hard disk: approx. 500 MByte available
Input devices: MS-compatible mouse, standard keyboard
Font setting: Small fonts
3.2 Software installation
The user must be logged onto the system at least as user.
To start installation of the configuration and analysis software, insert the supplied CD-ROM in the
CD-ROM drive.
Switch to the directory of your CD-ROM drive and run the installation wizard by double-clicking
on "setup.exe".
Diagram 5: Installing DV, autorun.exe