BUSCH Mink MV 0502-0602 B User manual

Instruction Manual
Mink
Claw Vacuum Pumps
MV 0502-0602 B
0870167098/A0000_en / Original instructions / Modifications reserved 06/09/2016
Busch Produktions GmbH
Schauinslandstraße 1, 79689 Maulburg
Germany

Table of Contents
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Table of Contents
1 Safety........................................................................................................................... 3
2 Product Description ..................................................................................................... 4
2.1 Operating Principle............................................................................................... 4
2.2 Application ........................................................................................................... 5
2.3 Standard Features................................................................................................. 5
2.3.1 Vacuum Relief Valve..................................................................................5
2.4 Optional Accessories............................................................................................. 5
2.4.1 Inlet Filter ..................................................................................................5
3 Transport ..................................................................................................................... 5
4 Storage......................................................................................................................... 6
5 Installation................................................................................................................... 7
5.1 Installation Conditions ..........................................................................................7
5.2 Connecting Lines / Pipes ......................................................................................7
5.2.1 Suction Connection....................................................................................8
5.2.2 Discharge Connection................................................................................8
5.3 Filling Oil..............................................................................................................8
5.4 Electrical Connection ............................................................................................9
5.4.1 Wiring Diagram Three-Phase Motor ..........................................................9
6 Commissioning............................................................................................................ 10
6.1 Conveying Condensable Vapours ......................................................................... 11
7 Maintenance................................................................................................................ 11
7.1 Maintenance Schedule.......................................................................................... 12
7.2 Oil Level Inspection .............................................................................................. 12
7.3 Cleaning from Dust and Dirt................................................................................. 13
7.4 Oil Change...........................................................................................................13
8 Overhaul...................................................................................................................... 14
9 Decommissioning ........................................................................................................ 15
9.1 Dismantling and Disposal...................................................................................... 15
10 Spare Parts................................................................................................................... 15
11 Troubleshooting........................................................................................................... 16
12 Technical Data ............................................................................................................. 18
13 Oil ............................................................................................................................... 18
14 EU Declaration of Conformity ...................................................................................... 19

Safety | 1
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1 Safety
Prior to handling the machine this instruction manual should be read and understood. If
anything needs to be clarified please contact your Busch representative.
Read carefully before use and keep for future reference.
This instruction manual remains valid as long as the customer does not change anything
on the product.
The machine is intended for industrial use. It must be handled only by technically trained
personnel.
The machine has been designed and manufactured according to state-of-the-art meth-
ods. Nevertheless, residual risks may remain. This instruction manual highlights potential
hazards where appropriate. Safety notes and warning messages are tagged with one of
the keywords DANGER, WARNING, CAUTION, NOTICE and NOTE as follows:
DANGER
... indicates an imminent dangerous situation that will result in death or serious injuries if
not prevented.
WARNING
... indicates a potentially dangerous situation that could result in death or serious injuries.
CAUTION
... indicates a potentially dangerous situation that could result in minor injuries.
NOTICE
... indicates a potentially dangerous situation that could result in damage to property.
NOTE
... indicates helpful tips and recommendations, as well as information for efficient and
trouble-free operation.

2 | Product Description
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2 Product Description
CAI IN OFP
CAO ODP OSG OUT
IN Suction connection ODP Oil drain plug
OUT Discharge connection CAI Cooling air inlet
OFP Oil fill plug (=Venting valve) CAO Cooling air outlet
OSG Oil sight glass
NOTE
Technical term.
In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum
pump’.
2.1 Operating Principle

Transport | 3
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The machine works on the claw principle.
2.2 Application
The machine is intended for the suction of air and other dry, non-aggressive, non-toxic
and non-explosive gases.
Conveying of other media leads to an increased thermal and/or mechanical load on the
machine and is permissible only after a consultation with Busch.
The machine is intended for the placement in a non-potentially explosive environment.
The machine is suitable for continuous operation.
Permitted environmental conditions see Technical Data [}18].
2.3 Standard Features
2.3.1 Vacuum Relief Valve
The ultimate pressure is limited by a vacuum relief valve. The vacuum relief valve is ad-
justed ex-works to the minimum permitted ultimate pressure (see nameplate).
2.4 Optional Accessories
2.4.1 Inlet Filter
It protects the machine against dust and other solids in the process gas. The inlet filter is
available with a paper or polyester cartridge.
3 Transport
WARNING
Suspended load.
Risk of severe injury!
• Do not walk, stand or work under suspended loads.

4 | Storage
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Machine weight:
see the technical data or the nameplate
Use both eye bolts!
• Check the machine for transport damage.
In case of the machine being secured to a base plate:
• Remove the fixations.
WARNING
Lifting the machine using the motor eye bolt.
Risk of severe injury!
• Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as
previously shown.
4 Storage
• Seal all apertures with adhesive tape or reuse provided caps.
In case of storage of more than 3months is scheduled:
• Wrap the machine in a corrosion inhibiting film.
• Store the machine indoors, dry, dust free and if possible in original packaging
preferably at temperatures between 0 ... 40 °C.

Installation | 5
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5 Installation
5.1 Installation Conditions
~1m
~1m ~1m
~1m
• Make sure that the environment of the machine is not potentially explosive.
• Make sure that the ambient conditions comply with the Technical Data [}18].
• Make sure that the environmental conditions comply with the protection class of the
motor.
• Make sure that the installation space or location is vented such that sufficient cooling
of the machine is provided.
• Make sure that cooling air inlets and outlets are not covered or obstructed and that
the cooling air flow is not affected adversely in any other way.
• Make sure that the oil sight glass (OSG) remains easily visible.
• Make sure that enough space remains for maintenance work.
• Make sure that the machine is placed or mounted horizontally, a maximum of 1° in
any direction.
• Check the oil level, fill up if necessary, see Filling Oil [}8].
• Make sure that all provided covers, guards, hoods, etc. are mounted.
5.2 Connecting Lines / Pipes
• Make sure that the connection lines cause no stress on the machine‘s connection, if
necessary use flexible joints.
• Make sure that the line size of the connection lines over the entire length is at least as
large as the connections of the machine.
In case of very long connection lines it is advisable to use larger line sizes in order to
avoid a loss of efficiency. Seek advice from your Busch representative.

5 | Installation
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5.2.1 Suction Connection
NOTICE
Intruding foreign objects or liquids.
Risk of damage to the machine!
In case of the inlet gas contains dust or other foreign solid particles:
• Install a suitable filter (5micron or less) upstream the machine.
Connection size:
– G3
Depending on the specific order, other connection dimensions may apply.
5.2.2 Discharge Connection
Connection size:
– R2
Depending on the specific order, other connection dimensions may apply.
• Make sure that the discharged gas will flow without obstruction. Do not shut off or
throttle the discharge line or use it as a pressurised air source.
5.3 Filling Oil
For oil type and oil capacity see Technical Data [}18] and Oil [}18].
The oil level should stay constant over the lifetime of the oil. If the level does fall, the
gear is leaky and the machine requires repair.
Check oil level

Installation | 5
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5.4 Electrical Connection
DANGER
Live wires.
Risk of electrical shock.
• Electrical installation work must only be executed by qualified personnel.
• Make sure that the power supply for the motor is compatible with the data on the
nameplate of the motor.
• Provide an overload protection according to EN 60204-1 for the motor.
• Make sure that the motor of the machine will not be affected by electric or electro-
magnetic disturbance from the mains; if necessary seek advice from Busch.
• Connect the protective earth conductor.
• Electrically connect the motor.
NOTICE
Incorrect connection.
Risk of damage to the motor!
• The wiring diagrams given below are typical. Check the inside of the terminal box for
motor connection instructions/diagrams.
5.4.1 Wiring Diagram Three-Phase Motor
Delta connection (low voltage): Star connection (high voltage):
Double star connection, multi-voltage
motor with 9 pins (low voltage):
Star connection, multi-voltage motor
with 9 pins (high voltage):

6 | Commissioning
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Double star connection, multi-voltage
motor with 12 pins (low voltage):
4
4
4
Star connection, multi-voltage motor
with 12 pins (high voltage):
4
4
4
Delta connection, multi-voltage motor
with 12 pins (middle voltage):
4
4
4
NOTICE
Incorrect direction of rotation.
Risk of damage to the motor!
• Operation in the wrong direction of rotation can destroy the machine in a short time!
Prior to starting-up make sure that the machine is operated in the right direction.
• Determine the intended direction of rotation with the arrow (stuck on or cast).
• ‘Bump’ the motor.
If the rotation must be changed:
• Switch any two of the motor phase wires.
6 Commissioning
NOTICE
Lubricating a dry running machine (process chamber).
Risk of damage to the machine!
• Do not lubricate the process chamber of the machine with oil or grease
CAUTION
During operation the surface of the machine may reach temperatures of more than
70°C.
Risk of burns!
• Avoid contact with the machine during and directly after operation.

Maintenance | 7
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CAUTION
Noise of running machine.
Risk of damage to hearing!
If persons are present in the vicinity of a non noise insulated machine over extended
periods:
• Make sure that ear protection is being used.
• Make sure that the installation conditions (see Installation Conditions [}7]) are com-
plied with.
• Switch on the machine.
• Make sure that the maximum permissible number of starts does not exceed 12 starts
per hour.
As soon as the machine is operated under normal operating conditions:
• Measure the motor current and record it as reference for future maintenance and
troubleshooting work.
6.1 Conveying Condensable Vapours
Water vapour within the gas flow is tolerated within certain limits. The conveyance of
other vapours shall be agreed upon with Busch.
In order to use the machine for the conveyance of condensable vapours, the machine
must be equipped with a corrosion protection coating (Aqua version) and a drain cock in
the silencer.
If condensable vapours are to be conveyed:
Before process:
• Warm up the machine for approximately half an hour.
After process:
• Operate the machine for approximately another half an hour.
• Regularly drain condensate from the silencer with the drain cock.
7 Maintenance
WARNING
Machines contaminated with hazardous material.
Risk of poisoning!
Risk of infection!
If the machine is contaminated with hazardous material:
• Wear appropriate personal protective equipment.
CAUTION
Hot surface.
Risk of burns!
• Prior to any action requiring touching the machine, let the machine cool down first.
• Shut down the machine and lock against inadvertent start up.

7 | Maintenance
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• Vent the connected lines to atmospheric pressure.
• Disconnect all connections.
7.1 Maintenance Schedule
The maintenance intervals depend very much on the individual operating conditions. The
intervals given below are desired to be considered as starting values which should be
shortened or extended as appropriate. Particularly heavy duty operation, such as high
dust loads in the environment or in the process gas, other contamination or ingress of
process material, can make it necessary to shorten the maintenance intervals significant-
ly.
Monthly In case of an inlet filter being installed:
• Check the inlet filter cartridge, replace if neces-
sary.
Every 3 months • Check the oil level, see Oil Level Inspection [}12].
Every 6 months • Clean the machine from dust and dirt.
Every 20000 hours • Change the oil.
The change interval of 20000 operating hours is valid
for Busch approved oils only. The change interval de-
pends very much on the operating conditions. Border-
line operation may reduce the change interval down to
approximately 5000 operating hours. Other oils may re-
duce the change interval.
7.2 Oil Level Inspection
• Shut down the machine.
• When the machine is stopped, wait 1 minute before checking the oil level with the oil
sight glasses (OSG).
MAX
MIN
MAX
MIN
MAX
MIN
The oil level should stay constant over the lifetime of the oil. If the level does fall, the
gear is leaky and the machine requires repair.
• Fill up if necessary, see Oil Filling [}8].

Maintenance | 7
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7.3 Cleaning from Dust and Dirt
4 mm hex key
Clean the ventilation grilles
and cooling fins
7.4 Oil Change
Drain pan
Cleaning cloth

8 | Overhaul
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For oil type and oil capacity see Technical Data [}18] and Oil [}18].
The oil level should stay constant over the lifetime of the oil. If the level does fall, the
gear is leaky and the machine requires repair.
Check oil level
8 Overhaul
NOTICE
Improper assembly.
Risk of premature failure!
Loss of efficiency!
• It is highly recommended that any dismantling of the machine that goes beyond any-
thing that is described in this manual should be done through Busch.
WARNING
Machines contaminated with hazardous material.
Risk of poisoning!
Risk of infection!
If the machine is contaminated with hazardous material:
• Wear appropriate personal protective equipment.
In case of the machine having conveyed gas that was contaminated with foreign materi-
als which are dangerous to health:
• Decontaminate the machine as good as possible and state the contamination
status in a ‘Declaration of Contamination’.

Decommissioning | 9
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Busch will only accept machines that come with a complete filled in and legally binding
signed ‘Declaration of Contamination’.
(Form downloadable from www.buschvacuum.com)
9 Decommissioning
• Shut down the machine and lock against inadvertent start up.
• Vent the connected lines to atmospheric pressure.
• Disconnect all connections.
In case of storage is planned:
• See Storage [}6].
9.1 Dismantling and Disposal
• Drain the oil.
• Separate special waste from the machine.
• Dispose of special waste in compliance with applicable regulations.
• Dispose of the machine as scrap metal.
10 Spare Parts
NOTICE
Use of non-Busch genuine spare parts.
Risk of premature failure!
Loss of efficiency!
• The exclusive use of Busch genuine spare parts and consumables is recommended for
the proper function of the machine and for granting of warranty.
Spare part Description Part no.
Oil fill plug (=Venting
valve)
Includes appropriate seal ring 0543 138 026
Oil sight glass 0583 000 001
Seal ring For oil sight glass 0480 000 271
Oil drain plug Includes appropriate seal ring 0415 134 870
Seal ring For oil drain plug 0482 137 352
Inlet screen 0534 166 184
Inlet filter cartridge Paper 0532 159 833
Inlet filter cartridge Polyester 0532 166 179
If other parts are required:
• Contact your Busch representative for the detailed spare parts list.

11 | Troubleshooting
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11 Troubleshooting
DANGER
Live wires.
Risk of electrical shock.
• Electrical installation work must only be executed by qualified personnel.
CAUTION
Hot surface.
Risk of burns!
• Prior to any action requiring touching the machine, let the machine cool down first.
CPL
IS
VRE
Problem Possible Cause Remedy
The machine does not start. The motor is not supplied
with the correct voltage.
• Check the power supply.
The motor is defective. • Replace the motor.
The coupling (CPL) is de-
fective.
• Replace the coupling
(CPL).
The machine does not reach
the usual pressure on the
suction connection.
The inlet screen (IS) is par-
tially clogged.
• Clean the inlet screen (IS).
The vacuum relief valve
(VRE) is misadjusted or de-
fective.
• Replace the vacuum relief
valve (VRE)
The inlet filter cartridge (op-
tional) is partially clogged.
• Replace the inlet filter
cartridge.
Internal parts are worn or
damaged.
• Repair the machine (con-
tact Busch).

Troubleshooting | 11
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The machine runs very nois-
ily.
Worn coupling (CPL). • Replace the coupling
(CPL).
Oil level too low. • Top up oil.
Defective bearings. • Repair the machine (con-
tact Busch).
The machine runs too hot. Insufficient cooling. • Remove dust and dirt
from the machine.
Ambient temperature too
high.
• Observe the permitted
ambient temperature, see
Technical Data [}18].
Temperature of the process
gases at the inlet too high.
• Observe the permitted
gas inlet temperature, see
Technical Data [}18].
Oil level too low. • Top up oil.
For the solution of problems not mentioned in the troubleshooting chart contact your
Busch representative.

12 | Technical Data
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12 Technical Data
MV 0502 B MV 0602 B
Nominal pumping speed (50Hz / 60Hz) m³/h 400 / 470 500 / 600
Ultimate pressure hPa (mbar) abs. see nameplate
Nominal motor rating (50Hz / 60Hz) kW 7.5 / 9.5 11.0 / 12.6
Nominal motor speed (50Hz / 60Hz) min-1 3000 / 3600
Noise level (ENISO2151) at 400 hPa (mbar)
abs. suction pressure (50Hz / 60Hz)
dB(A) 72 / 76 73 / 77
Ambient temperature range °C 0 … 40
Ambient pressure Atmospheric pressure
Oil capacity l 1.2
Weight approx. kg 470 472
13 Oil
VS 150
ISO-VG 150
Part number 1L packaging 0831 164 883
Part number 5L packaging 0831 164 884

EU Declaration of Conformity | 14
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14 EU Declaration of Conformity
This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the
Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer.
When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery
(this can be the operating company, too) must conduct the conformity assessment process for the superordinate
machine or plant, issue the Declaration of Conformity for it and affix the CE-mark.
The manufacturer Busch Produktions GmbH
Schauinslandstr. 1
DE-79689 Maulburg
declare that the machine(s): Mink MV 0502-0602 B
with a serial number from D1601… to D1752…
has (have) been manufactured in accordance with the European Directives:
– ‘Machinery’ 2006/42/EC
– ‘Electromagnetic Compatibility’ 2014/30/EU
– ‘RoHS’ 2011/65/EU, restriction of the use of certain hazardous substances in electrical and electronic equip-
ment
and following the standards.
Standard Title of the Standard
EN ISO 12100:2010 Safety of machinery - Basic concepts, general principles of design
EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being reached
by the upper and lower limbs
EN 1012-1:2010
EN 1012-2:1996 + A1:2009
Compressors and vacuum pumps - Safety requirements - Part 1 and Part 2
EN ISO 2151:2008 Acoustics - Noise test code for compressors and vacuum pumps - Engineering
method (grade 2)
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General re-
quirements
EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Generic standards. Immunity for indus-
trial environments
EN 61000-6-4:2007 + A1:2011 Electromagnetic compatibility (EMC) - Generic standards. Emission standard
for industrial environments
EN ISO 13849-1:2015 (1) Safety of machinery - Safety-related parts of control systems - Part 1: General
principles for design
Person authorised to compile the technical file: Andrej Riwe
Busch Produktions GmbH
Schauinslandstr. 1
DE-79689 Maulburg
Maulburg, 16.03.2016
Dr.-Ing Karl Busch, General director
(1) In case control systems are integrated.

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