Cablescan 90 Series User manual
CABLESCAN
SERIES
90
REFERENCE MANUAL
SECTION 2.0, PART 1
SETUP -S.ERIES 90 AND SERIES 90HV
August 3, 1995
Page
ii
2.0 Setup -Series 90/90HV
2.0 Setup -Serjes 90/90HV Page
iii
• TABLE OF CONTENTS
UNPACKING......................................................................................................................1
POWER CONNECTION.....................................................................................................1
POWER CORDS........................................................................................................1
GROUNDING THE UNIT ........................................................................................2
CHANGING POWER SETTING..............................................................................4
FUSE REPLACEMENT............................................................................................5
SYSTEM SETUP ................................................................................................................7
CONTROLLER .........................................................................................................7
• EXPANSION CABINETS.........................................................................................8
ADDITIONAL EXPANSION CABINETS...............................................................8
COLOR MONITOR...................................................................................................9
KEYBOARD..............................................................................................................9
SCANNER BOARDS ..............................................................................................
10
SCANNER BOARD JUMPERS..............................................................................
11
CONFIGURATION.................................................................................................
12
Discussion.......................................................................................................
12
Configuring 486-Based Systems ....................................................................
13
Configuring 386-Based Systems ....................................................................
16
Configuring 286-Based Systems ....................................................................
19
•
Pageiv
2.0 Setup -Series 90!90HV
TABLE OF CONTENTS -CONTINUED
SOFTWARE
AND
FIRMWARE
......................................................................................
21
SOFTWARE
UPDATES .........................................................................................
21
Description......................................................................................................
21
Software Installation.......................................................................................
23
SERIES 90
FIRMWARE
.........................................................................................
23
Description......................................................................................................23
Firmware Update Procedure ...........................................................................23
HARD
DISK
SETUP...............................................................................................26
Directory Structure .........................................................................................26
AUTOEXEC.BAT
File...................................................................................26
CONFIG.SYS File..........................................................................................26
REMOTE
SIGNALS .........................................................................................................27
DISCUSSION ..........................................................................................................27
VACUUM
FIXTURE
OPERATION
.......................................................................28
OUTPU'[
CONNECTOR
.........................................................................................28
HANDLING
CIRCUIT
BOARDS
.....................................................................................29
SHIPPING
AND
STORAGE ............................................................................................29
2.0 Setup -Series
90/90HV
Page v
LIST OF FIGURES
Figure Description Page
1 Series
90/90HV
Power Connections 3
2 Power Setting Location 4
3 Fuse Locations -Expansion Cabinet 6
4 System Controller Board Locations 7
5 Controller and Expansion Cabinet Hookup 8
6 Color Monitor and Keyboard Hookup 9
7 Scanner Board Locations 10
8 Scanner Board Jumpers.
11
Page vi 2.0 Setup -Series
90/90HV
2.0 Setup -Series 90/90HV
Page
1
UNPACKING
The major components
of
the Series 90/90HV are packaged in foam-packed shipping cartons.
Carefully unpack the components, and set the containers aside for future use. Visually inspect
each component for damage or deficiency. Record any deficiencies and report them
to
Cablescan. In the event the equipment has been damaged as a result
of
shipping, notify the
carrier and Cablescan immediately.
The Series 90/90HV will consist
of
a minimum
of
three containers:
1.
System Controller
2.
Expansion Cabinet
3.
Keyboard, VGA Color Monitor, and Manuals
Depending on the capability ordered, there may
be
other containers for additional expansion
cabinets. The optional printer is also shipped in an individual container.
POWER CONNECTION
Before applying power
to
the Series 90/90HV, make sure that the operating voltage
is
correct and
the unit
is
properly grounded (see GROUNDING THE UNIT, below). For changing voltage
settings see CHANGING POWER SETTING, below.
POWER
CORDS
All power cords are supplied with North American type plugs. The plug ends must be replaced
for countries with another standard. To help make the change easier, the power cord wires are
coded with the International color code standard. A translation table for the North American and
International color code standards
is
provided below.
COLOR
CODE
GROUND
green/yellow green
Page 2 2.0.Setup -Series 90!90HV
CONNECTION PROCEDURE
Arrange the Series 90/90HV with the system controller alongside the expansion cabinet.
Connect the power cords as shown in Figure
1,
and as described below:
1.
Connect a power cord (part number 9200016) from the INPUT power connector
(male) on the rear panel
of
the expansion cabinet to an AC receptacle.
2.
Connect the jumper power cord (part number 9200067) from the female receptacle
on the far left
of
the expansion cabinet to the INPUT power connector (male) on the
system controller. The female receptacle on the expansion cabinet is controlled by
the power switch on the front panel. By connecting the system controller to the
expansion cabinet and leaving the system controller's power switch on, both units
can
be
switched on using the expansion cabinet On/Offswitch.
3.
Connect a second power cord (part number 9200016) from the INPUT power
connector (male) on the color monitor to an
AC
receptacle. (The color monitor may
have an attached cord.)
GROUNDING
THE
UNIT
Each component
of
the Series 90/90HV is shipped with a three-wire grounded cable. When the
cable is connected to a three-wire (grounded) receptacle, it connects the chassis
of
the unit to
ground.
WARNING
Continuity
of
the
grounding circuit
is
vital for the safe operation
of
the
units. Never operate the Series 90/90HV through
an
ungrounded
connector,
or
with the grounding conductors disconnected.
2.0 Setup -Series 90/90HV
Page
3
Expansion
Cabinet (Series 90E9
shown)
AC Source
2.
System
Controller
1.
3.
Monitor
1.
Connect Expansion Unit Power Cord to AC source.
2.
Connect Jumper Power Cord from Expansion Cabinet to Controller,
3.
Connect Monitor Power Cord to AC source.
text
1.
Povv'er
Connections
Page 4 2.0 Setup -Series 90i90HV
CHANGING
POWER
SETTING
The Series 90 is normally shipped with the proper power setting. The power supply in the
expansion chassis automatically adjusts to the input power source; however, the system
controller must be manually switched. When a power setting change is required, see
Figure 2 and follow the instructions provided below:
1.
Partially displace top cover
of
controller.
a.
Tilt unit on edge and remove four bottom screws.
b.
Remove five screws around outside edges
of
rear panel.
c.
Pull top cover forward about 4 inches.
2.
Locate voltage select switch (above ON/OFF switch on right side), and move slide to
desired setting (115 or 230).
3.
Replace cover and reinstall mounting screws removed in step
1.
L
220
VOLT
POSITION
110
VOLT
POSITION
•
•
•
2.0 Setup -Series 90!90HV
Pal:e
5
FUSE REPLACEMENT
There are two 0.5-amp fuses in the Series 90; both are in the expansion cabinet. See Figure
3.
One fuse is internal and is mounted on the power supply board. On the standard Series 90 the
second fuse is an in-line fuse between the lamp power connector on the rear panel and the power
supply. On the Series 90HV the second fuse is on the rear panel and is marked Lamp Fuse.
Series 90 Only
1.
To gain access to the power supply remove the back panel
of
the expansion cabinet,
and the four screws on the bottom
of
the cabinet nearest the sides.
2. Slide the top cover forward until it
just
clears the front
of
the unit. Do not over-
extend the cover, since the front panel switch is wired to the main chassis.
3.
Reach up and disconnect the switch harness, then fully remove the cover.
4. Locate the power supply and fuses on the front
of
the card cage assembly. Use
replacement fuses with the same rating as the ones installed. (Replacing the fuse
with a higher rated fuse can cause permanent damage to the power supply, scanner
control boards, and scanner boards.)
1 AMP.
250
VOLTS
NOTE:
EXPANSION
CABINET
(COVER REMOVED)
Series 90 only as shown. Series 90HV fuse locate
on rear panel and marked Lamp Fuse.
Figure
3.
Fuse Locations -Expansion Cabinet
Pa~e
6 2.0 Setup -Series 90/90HV
SYSTEM SETUP
CONTROLLER
The rear panel
of
the system controller has eight vertical slots. They are numbered 1 through 8
starting at the right side when facing the rear panel. See Figure
4.
The standard system
controller contains interface and control boards that occupy four
of
the eight slots:
Slot 1 - Expansion Input/Output board (has interfaces for expansion cabinet and
optional remote control head).
Slot 2 - I5-pin female D-type connector for remote control signals.
Slot 5 - VGA Color Monitor Adapter (has interface for color monitor).
Slot 7 - Floppy/Hard Disk Controller SeriallParallel Interface Board.
-
••
The remaining slots are covered with blank panels. (Additional boards may be installed in these
four slots for special applications.)
NOTE
Make sure that all interface cables
are
secured with their
mounting screws. The most common source of trouble
is
poor
connections.
Figure
4.
System Controller Board Locations
•
•
•
2.0 Setup -Series
90/90HV
Page 7
EXPANSION
CABINETS
The expansion cabinet is connected to the system controller through a 9-conductor cable (part
number 9100069). See Figure
5.
This cable has a female 9-pin D connector on one end and a
male 9-pin D connector on the other.
1.
Connect female end
of
cable to bottom connector
of
Expansion Input/Output Board
(Slot
1);
connect male end to INPUT connector on the expansion cabinet.
2.
VerifY
that a terminating plug (part no. 5210974) is connected to OUTPUT
connector on expansion cabinet.
* See below for adding more Expansion Cabinets.
Expansion Cabinet (Series
9DE9
shown)
Blue Terminating Plug
0.1
/
System Controller
Figure
5.
Controller and Expansion Cabinet Hookup
ADDITIONAI-J EXPANSION
CABINETS
the is to ,
and end is connected to the INPUT connector on second cabinet
If
the second
cabinet is the last the chain, connect the terminating plug to its OUTPUT connector. (The
AUU"'"""L,., plug is attached only
to
the expansion cabinet.)
Pa~e
8 2.0 Setup -Series 90/90HV
COLOR MONITOR
The color monitor is connected to the system controller through a I5-pin cable supplied with the
monitor. See Figure
6.
The cable is connected from the back
of
the monitor to the connector
labeled MONITOR on the controller. Make sure that the connectors are secured with the
mounting screws.
KEYBOARD
The keyboard is connected to the system controller through an interface cable that comes already
attached to the keyboard. (See Figure 6.) The loose end
of
the cable has a round connector that
must be connected to the KEYBOARD access hole in the bottom center
of
the system controller
rear panel.
Figure
6.
Color Monitor and Keyboard Hookup
•
•
•
•
•
•
2.0 Setup -Series 90/90HV
Pa~e
9
SCANNER BOARDS
Scanner boards are added to the expansion cabinet to increase test point capacity.
To
add a
scanner board to an expansion cabinet, turn
off
power and disconnect the power cord. (Power
should be shut offon the entire system.) On a 9-card cabinet, remove the rear panel. On a 32-
card cabinet, the rear panel is split into two halves; remove the panel on the side where the
scanner board will be installed. All scanner boards must be installed consecutively in the card
cage without skipping one. As shown in Figure
7,
scanner boards are installed from the bottom
left and inserted from the bottom up. When the top slot is filled, the next board is inserted into
the right hand column starting at the bottom and continuing toward the top.
If
more capacity is
needed after the last slot has been filled, a new cabinet must be added.
START HERE AND WORK UP
WHEN TOP RIGHT SLOT
IS FILLED, A NEW
CABINET CAN BE LOADED.
WHEN TOP LEFT SLOT
IS
FILLED, START HERE
TO
FILL RIGHT SLOTS
Figure
7.
Scanner Board Locations
Page 10 2.0 Setup -Series 90/90HV
SCANNER
BOARD JUMPERS
Each low-voltage scanner board requires a jumper to be installed for configuration. See Figure
8.
(The high-voltage scanner boards do not have jumpers.) As illustrated, the jumper is installed
across two pins
of
a three-pin connector located on the component side, opposite the test point
connectors. This jumper can be installed in one
of
two locations on the three-pin connector.
Each scanner board, except for the last board in the cabinet, must have a jumper connecting the
center pin to the pin toward the center
of
the board. On the last board, move the jumper so that
the center pin and the pin toward the outside
of
the board are jumpered. This pin is labeled
LAST SCANNER BOARD. When multiple expansion cabinets are required, the last board
of
each cabinet must be jumpered as the last board.
I I I I I I I I I I I I I I I I
I I I I I I I I I I I I I I I I
------ - - --- - ----
I I I I I I I I I I I I I I I I
I I I I I I I I I I I I I I I I
I I I I I I I I I I I I I I I I
LAST
so
111-
-Alii
/
...
1-
-/
\-
/
\,
~
-
~
Jumper position
Figure
8.
Scanner Jumpers.
-
•
•
•
2.0 SetuP -Series 90/90HV Page
II
CONFIGURATION
Discussion
The system controller CPU has a battery-backed RAM memory that maintains setup information.
This information includes disk drive types, amount
of
installed memory, and display type.
During power on, the firmware on the CPU verifies the RAM contents and reports configuration
errors
if
any
of
the information has been lost.
If
a configuration or boot error is displayed, a
setup program must be run. On 286 based systems, a setup program supplied on the DOS Install
diskette must be run. On 386 and 80486 based systems, the setup program is in the BIOS ROM
on the CPU. The setup program also must be run when memory is added to the CPU or when
disk drive types are changed. Configuration information for various Series 90 systems by serial
number is provided below:
CONFIGURATION TABLE
SERIAL DRIVE SIZE INSTALLED PROCESSOR TYPE
NUMBER TYPE (MEG) MEMORY
1000 -1032 1 40
640K
286/12 MHz
1033 -1045 1 40 2 Meg 286/12 MHz
1046 -1118
17
40 2 Meg 286/12 MHz
1119 -1154
17
40 2 Meg 386SXl16 MHz
1155 -1216
17
40 2 Meg 386SXl25 MHz
1217 -1220
35
80
2 Meg 386SXl25 MHz
1221
-1274
35
80 4 Meg 486SXl25 MHz
1275-1312
47 420 4 Meg 486SXl25 MHz
1313
-Up 47 420 4 Meg 486SX2/50 MHz
Page
12
2.0 Setup -Series 90/90HV
Configuring 486-Based Systems
1.
Press CTRL, ALT, and DELETE keys simultaneously to "warm start" the system.
2.
Press the DELETE key while the system is resetting. After a delay, the main BIOS
Setup Program screen will display:
AMIBIOS SETUP
PROGRAM
-BIOS SETUP
UTILITIES
C)
1992
American
Megatrends
Inc.,
All
Rights
Reserved
STANDARD
CMOS
SETUP
ADVANCED
CMOS
SETUP
AUTO
CONFIGURATION WITH
BIOS
DEFAULTS
AUTO
CONFIGURATION
WITH
POWER-ON
DEFAULTS
CHANGE
PASSWORD
AUTO
DETECT
HARD
DISK
WRITE
TO
CMOS
AND
EXIT
DO
NOT
WRITE
TO
CMOS
AND
EXIT
Standard
CMOS
Setup
for
Changing
Time,
Date,
Hard
Disk
Type,
etc
Esc:Exit
Arrows:Select
F2/F3:
Color
FlO:
Save
&
Exit
3.
With the cursor positioned on the first line, STANDARD CMOS SETUP, press
ENTER. The following Warning Information screen will display:
AMIBIOS SETUP
PROGRAM
-
WARNING
INFORMATION
(C)
1992
American
Megatrends
Inc.,
All
Rights
Reserved
Improper
Use
of
Setup
may
Cause
Problems
If
System
Hangs,
Reboot
System
and
Enter
Setup
by
Pressing
the
<DEL>
key
Do
anr
of
the
following
After
Entering
Setup
(I
Alter
Options
to
make
System
Work
(ii)
Load
BIOS
Setup
Defaults
(iii)
Load
Power-On
Defaults
Hit
<ESC>
to
Stop
now,
Any
other
Key
to
Continue
4.
Press ENTER to continue to the STANDARD CMOS SETUP screen as shown
below:
•
•
•
•
•
•
2.0 Setup -Series 90/90HY Page I3
AMIBIOS SETUP PROGRAM -STANDARD CMOS SETUP
(c) 1992 American Megatrends Inc
..
All Rights Reserved
Date (mn/date/year) : Tue, Feb 04 1992 Base memory : 640 KB
Time (hour/min/sec) :
09:
37:
45 Ext. memory : 3328 KB
Cyln Head Wpcom LZone Sect Size
Hard disk C: type : 47 = USER TYPE 903 45 65535 903 46
81
MB
Hard disk D: type : Not Installed
Floppy drive A : 1.44 MB, 3.5
Floppy drive B : Not Installed
Primary display : VGAlPGAIEGA
Keyboard : Installed
Sun
Mon
Tue
Wed
Thu
Fri
Sat
26
27 28 29
30
31
1
Month : Jan, Feb, .........Dec 2 3 4 5 6 7 8
Date : 01, 02, 03,.....
.31
9
10
11
12
13
14
15
Year : 1901, 1902,....2099
16
17 18
19
20
21
22
23
24 25
26
27
28 29
Esc:Exit Arrows:Select
F21F3
:Color
PUIPD
Modify 1 2 3 4 5 6 7
5.
Change settings as necessary to match the above screen. Drive type and memory
size have changed during production. See Configuration Table under Discussion for
correct hard disk and extended memory settings for the serial number
of
your system
controller. (The serial number is on a label located on the rear panel
of
the
Controller.) The Hard Disk
C:
setting must be set to proper type. (A different
setting could cause loss
of
data.)
6.
When all changes have been made, press ESC to return to the main BIOS Setup
Program screen.
7.
With the BIOS SETUP UTILITIES on display, move the cursor down
to
ADVANCE CMOS SETUP (second line) and press ENTER.
8.
Press ENTER to continue past the Warning Information screen. The ADVANCE
CMOS SETUP screen will then display as shown below:
Page
14
2.0 Setup -Series 90/90HV
AMIBIOS SETUP
PROGRAM
-
ADVANCED
CMOS
SETUP
(C)
1992
American
Megatrends
Inc.
,
All
Rights
Reserved
Typematic
Rate
Programming
:
Disabled
Adaptor
ROM
Shadow EOOO,32K:
Disabled
Typematic
Rate
Delay
(msec : 500
Adaptor
ROM
Shadow
E800,32K:
Disabled
Typematic
Rate
(Chars/Sec)
: 15
AUTO
Config
Function
:
Enabled
Above 1
MB
Memory
Test
:
Enabled
DRAM
Speed
Option
:
Fastest
Memory
Test
Tick
Sound
:
Disabled
DRAM
Write
CAS
Pulse
: 1T
Memory
Parity
Error
Check
:
Enabled
Cache
Write
Cycle
Option
:
2T
Hard
Disk
Type
47
RAM
Area
:
0:300
Cache
Burst
Read
Cycle
: 1T
Wait
For
(Fl)
If
Any
Error
:
Enabled
Bus
Clock
Frequence
Select
:
1/3
CLK
Numeric
Processor
Test
:
Enabled
Video
Cache
able
Option
:
Enabled
Weitek
Processor
:
Absent
System
Boot
Up
Sequence
:
A:,
C:
External
Cache
Memory :
Enabled
Internal
Cache
Memory :
Enabled
Password
Checking
Option
:
Disabled
Video
ROM
Shadow COOO,32K:
Enabled
Adaptor
ROM
Shadow
C800,32K:
Disabled
Adaptor
ROM
Shadow DOOO,32K:
Disabled
Adaptor
ROM
Shadow DBOO,32K:
Disabled
Esc:Exit
Arrows:Select
(Ctrl)Pu/Pdodify
Fl:Help
F2/F3:Color
F5:01d
Values
F6:BIOS
Setup
Defaults
F7:Power-On
Defaults
9.
Change settings as necessary to match the above screen.
10.
When all changes have been made, press ESC to return to the main BIOS Setup
Program screen.
11.
With the BIOS SETUP UTILITIES on display, move the cursor down to WRITE
TO
CMOS AND EXIT (seventh line) and press ENTER. The following prompt will
display:
Write to CMOS and Exit (YIN)? N
12.
Press the letter Y to save the changes in CMOS memory. The setup program will
terminate and the computer will automatically reboot.
•
•
•
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