Calflame BBQ10245-KDB User manual

LTR50001091, Rev. C

Cart Assembly
1
A La Cart
LTR50001091, Rev. C
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Assembling the A La Cart
Parts List with Replacement Part Numbers
Before you begin, inventory the parts you received to make sure you
have everything. After you assemble your cart, you will have six frame
extensions you will not need. (If you assemble your cart con gured for
a  ve burner grill, for example, you will not need the frame extensions
for a three or four burner grill.)
These instructions describe how to assemble the A La Cart, which can
be con gured for three-burner, four-burner, and  ve-burner grills. The
example used in these instructions is a three-burner cart.
Cart Assembly

2
Cart Assembly
A La Cart
LTR50001091, Rev. C
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Cart Assembly
3
A La Cart
LTR50001091, Rev. C
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Attach the left frame piece to the2.
right frame piece with the front
and back bottom extensions.
Attach the extensions to the out-
side of of the frames as shown
below using the provided metal
screws.
Attach the two cart wheels to the right1.
side frame piece.

4
Cart Assembly
A La Cart
LTR50001091, Rev. C
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Attach the top rear extension. Attach the extension to the inside of3.
of the frames as shown below using the provided metal screws.
Connect the the outer and inner extensions according to the width4.
of your cart’s size and attach them to the left and right frame
pieces. Attach the extensions to the inside of the of the frame. Use
screws and nuts.
3 burner 4 burner
5 burner

Cart Assembly
5
A La Cart
LTR50001091, Rev. C
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Set the propane tank holder and the optional basket in place.6.
Attach shelves and shelf supports to both sides of the cart using5.
screws and nuts. Place the shims between the cart side and the
shelf so that they will be held in place by the middle and bottom
screws.

6
Assembling the A La Cart Plus
A La Cart
LTR50001091, Rev. C
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Assembling the A La Cart Plus
BODY FLAT ASSY FOR 4 BRNR GRILLBBQ09306-KDB
1
1
8BBQ09303-KDB BODY FILLER PART FOR 3 BRNR GRILL 1
BBQ09304-KDB BODY FILLER PART FOR 4 BRNR GRILL 1
9BBQ09345112 REAR PLATE 1
10 BBQ09345130SLIDE BRACKET PART 4
11 BBQ09345141DOOR, 18 IN, ASSEMBLY 2 12 BBQ09300530 TUBULAR SIDE SHELF 2
BBQ09345-KDB BODY -COMPONENTS
ITEM PART # DESCRIPTION QTY
1BBQ09345100BOTTOM ASSEMBLY 1 2BBQ09345110BACK ASSEMBLY 1
3BBQ09345120LEFT SIDE ASSEMBLY 1 4BBQ09345121 RIGHT SIDE ASSEMBLY 1 5BBQ09345122BRIDGE ASSEMBLY 1
6BBQ09345125 L SUPPORT PART 1 7BBQ09305-KDB BODY FLAT ASSY FOR 3 BRNR GRILL
ACCESSORY SET
ITEM PART # DESCRIPTION QTY.
13 BBQ09910PAPER TOWEL HOLDER, SPICE RACK,
BOTTLE OPNR & TOWEL HOLDER SET 1
ACCESSORY SET CONSISTS OF:
14 BBQ08000500PAPER TOWEL HOLDER 1 15 BBQ07846P-18 SPICE RACK 1
16 BBQ09911BOTTLE OPENER 1
17 BBQ09912TOWEL HOLDER 1
17
16
ACCESSORIES
13
5
6
10
8
7
2
4
3
1
14
12
11
15
9

Assembling the A La Cart Plus
7
A La Cart
LTR50001091, Rev. C
www. c a l  a m e b b q . c o m
Item Description Part Number Quantity
1 Base BBQ09345100 1
2 Rear Panel BBQ09345110 1
3 Left Side BBQ09345120 1
4 Right Side BBQ09345121 1
5 Bridge Support BBQ09345122 1
6 L Support BBQ09345125 1
7Front Body Plate 3 Burner
Grill BBQ09305-KDB 1
7Front Body Plate 4 Burner
Grill BBQ09306-KDB 1
8
Top Filler Piece 3 Burner
Grill BBQ09303-KDB 1
Top Filler Piece 4 Burner
Grill BBQ09304-KDB 1
9 Rear Plate BBQ09345112 1
10 Shelf Brackets BBQ09345130 4
11 Doors BBQ09345141 2
12 Shelves BBQ09300530 2
Accessory set
13
Paper Towel Holder, Spice
Rack, Bottle Opener, Towel
Holder
BBQ09910 1
Accessory set consists of:
14 Paper Towel Holder BBQ08000500 1
15 Spice Rack BBQ07846P-18 1
16 Bottle Opener BBQ09911 1
17 Towel Holder BBQ09912 1

8
Assembling the A La Cart Plus
A La Cart
LTR50001091, Rev. C
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Attach the casters to the1.
base (if not already at-
tached).
Attach the back panel to the2.
base. Attach rear plate to the
back panel (if not already at-
tached).
NOTE: A three burner grill cart is used as an example to describe the
assembly of the A La Cart Plus. Differences between the three cart
sizes will be pointed out in these instructions.
Attach the side panels to the3.
base and the back panel.

Assembling the A La Cart Plus
9
A La Cart
LTR50001091, Rev. C
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Attach the bridge support to4.
the side panels.
Steps 5 through 7 are for three burner and four burner grills
only. If you have a fi ve burner grill, skip to step 9.
Attach the L support to the bridge assembly and rear panel as5.
shown below.
Three burner grill Four burner grill
Five burner grill carts do not use the L support, front body plate or top
 ller piece. These pieces may be discarded.

10
Assembling the A La Cart Plus
A La Cart
LTR50001091, Rev. C
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Note: The A La Cart Plus comes with all the parts to assemble a three,
four, or  ve burner grill cart. You will only need one fl at body panel and
one body  ller for the side burner cut-out. When your grill is fully as-
sembled, you may dispose of the extra pieces as you see  t.
Attach the top  ller piece.7.
Attach the front body6.
plate.

Assembling the A La Cart Plus
11
A La Cart
LTR50001091, Rev. C
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Slide in the propane8.
tank holder.
Attach front doors.9.
Slide hooks under
catch plate.
Snap the hinge in
place.
To release hinge,
press the tab on
the end.

12
Assembling the A La Cart Plus
A La Cart
LTR50001091, Rev. C
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Assemble the shelves.10.
Attach the shelf spac-a.
ers and the hinges to
the shelf arm.
Attach the handlesb.
to the tray.
Set each tray on the shelfc.
arms. Turn the adjustable
screws to hold the tray in
place.

Assembling the A La Cart Plus
13
A La Cart
LTR50001091, Rev. C
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Attach shelf brackets.12.
Slide in shelves.13.

14
Assembling the A La Cart Plus
A La Cart
LTR50001091, Rev. C
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Three and four burner grills
Attach the bottle opener
and towel hanger as
shown.
Five burner grill
Attach the paper towel
holder and spice rack
inside the cart door.
The  ve burner grill does not have loca-
tions for installing the towel hook and
bottle opener.
Attach accessories.14.
Attach the paper towel
holder and spice rack
inside the cart door.

Assembling the A La Cart Plus
15
A La Cart
LTR50001091, Rev. C
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You will need a second person to help you to avoid damaging
the grill, the transformer, or the grill cart.
If your Cal Flame barbecue grill has lights and a convection fan, you
will need to attach the transformer to the under side of the grill be-
fore it goes in the cart. Attaching the transformer is described in the
owner’s manual that was sent with your barbecue grill.
Remove the drip tray before you begin.
Pay careful attention to the location of gas lines. Gas lines should be
routed away from souces of heat and should make as few bends as
possible.
Be very careful not to kink the gas line when lowering the grill in
place.
Be careful when lowering the grill in place not to allow your  ngers to
get trapped.
Left Side View
There are two notches on the left side of the cart. They are there to
accommodate two screws in the grill.
Set the grill in the cart.15.

16
Assembling the A La Cart Plus
A La Cart
LTR50001091, Rev. C
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Make sure the grill is properly seated.
The right side lip of the grill will
be more or less fl ush with the
top spacer piece.
Front View
Rear View
The left side and rear lips of the
grill will go over the top of the side
and rear panels, as shown in the
 gure below.

Assembling the A La Cart Plus
17
A La Cart
LTR50001091, Rev. C
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18
Assembling the A La Cart Deluxe
A La Cart
LTR50001091, Rev. C
www. c a l  a m e b b q . c o m
Assembling the A La Cart Deluxe
BBQ09308S-KDBBODY FILLER PART FOR 5 BURNER GRILL 1
10 BBQ09345112 REAR PLATE 1 11 BBQ09345130 SLIDE BRACKET PART 4 12 BBQ09345144DOOR, 15 IN, ASSEMBLY 2 13 BBQ09300530 TUBULAR SIDE SHELF 2
14 BBQ09906-KDB DRAWER, UPPER 1
15 BBQ09907-KDB DRAWER, LOWER 1
BBQ09345S-KDB BODY - COMPONENTS
ITEM PART # DESCRIPTION QTY
1BBQ09345200BOTTOM ASSEMBLY 1 2BBQ09345210BACK ASSEMBLY 1
3BBQ09345220LEFT SIDE ASSEMBLY 1 4BBQ09345221 RIGHT SIDE ASSEMBLY 1 5BBQ09345222BRIDGE ASSEMBLY 1
6BBQ09345125 L SUPPORT PART 1 7BBQ09345228 DIVIDER PANEL ASSY 1
8
BBQ09305S-KDBBODY FLAT ASSY FOR 3 BURNER GRILL 1
BBQ09306S-KDBBODY FLAT ASSY FOR 4 BURNER GRILL 1
BBQ09307S-KDBBODY FLAT ASSY FOR 5 BURNER GRILL 1
BBQ09303S-KDBBODY FILLER PART FOR 3 BURNER GRILL 1
BBQ09304S-KDBBODY FILLER PART FOR 4 BURNER GRILL 1
ACCESSORY SET
ITEM PART # DESCRIPTION QTY
16 BBQ09910PAPER TOWEL HOLDER, SPICE RACK,
BOTTLE OPNR & TOWEL HOLDER SET 1
ACCESSORY SET CONSISTS OF:
17 BBQ08000500PAPER TOWEL HOLDER 1 18 BBQ07846P-18 SPICE RACK 1 19 BBQ09911BOTTLE OPENER 1 20 BBQ09912TOWEL HOLDER 1
9
14
1
2
3
4
5
6
7
8
18
9
11
12
13
15
16
10
ACCESSORIES
20
17
19

Assembling the A La Cart Deluxe
19
A La Cart
LTR50001091, Rev. C
www. c a l  a m e b b q . c o m
Item Description Part Number Quantity
1 Base BBQ09345200 1
2 Rear Panel BBQ09345210 1
3 Left Side BBQ09345220 1
4 Right Side BBQ09345221 1
5 Bridge Support BBQ09345222 1
6 L Support BBQ09345125 1
7 Divider Panel BBQ09345228 1
8
Front Body Plate 3 Burner
Grill BBQ09305S-KDB 1
Front Body Plate 4 Burner
Grill BBQ09306S-KDB 1
Front Body Plate 5 Burner
Grill BBQ09307S-KDB 1
9
Top Filler Piece 3 Burner
Grill BBQ09303S-KDB 1
Top Filler Piece 4 Burner
Grill BBQ09304S-KDB 1
Top Filler Piece 5 Burner
Grill BBQ09308S-KDB 1
10 Rear Plate BBQ09345112 1
11 Shelf Brackets BBQ09345130 4
12 Doors BBQ09345144 2
13 Shelves BBQ09300530 2
14 Drawer, Upper BBQ09906-KDB 1
15 Drawer, Lower BBQ09907-KDB 1
Accessory set
16
Paper Towel Holder, Spice
Rack, Bottle Opener, Towel
Holder
BBQ09910 1
Accessory set consists of:
17 Paper Towel Holder BBQ08000500 1
18 Spice Rack BBQ07846P-18 1
19 Bottle Opener BBQ09911 1
20 Towel Holder BBQ09912 1