Callis ortho User manual

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Operating manual
treadmill
CALLIS - ORTHO

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Your treadmill has the above-mentioned serial number and the following options:
Touch Terminal
Serial interface RS232 (only in conjunction with Touch Terminal)
Remote controller/ Handrail controller(only in conjunction with Touch Terminal)
Adjustable Speed 0 km/h –20 km/h
Inclination smoothly adjustable electronically from 0% to 15%
Inclination smoothly adjustable electronically from 0% to 20%
Running surface 155cm x 60cm
Video-handrail left / right / both sides
Walk-through-handrail
individual safety holder (HzP)
Additional emergency-stop at the handrail
Increased user weight up to 250 kg (without Inclination, without HzP)
Other colour: RAL______________________________________________________________________
Custom design: _______________________________________________________________________
The treadmill specified above is classified as a Class IIa medical device according to the German Medical
Device Law and Directive 93/42 EEC.
It is intended for physical training, physical therapy, diagnostics and rehabilitation.
Hersteller: Sprintex Trainingsgeräte GmbH, Bei der Säge 23 a, 79692 Kleines Wiesental
Treadmill CALLIS –ORTHO Serial number:
• Running surface 155cm x 50cm
•s²ap Sprintex –shock absorbing profile
• Speed 0 km/h - 17 km/h
• Indication of speed, time, distance and pulse
• Adjustable to extremely low velocities
• Handrails on both sides for safe mounting
• Emergency stop control cable with magnet
• Pulse measurement with POLAR chest belt
• Colour: Black (RAL 9005)

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Index
1 General Instructions........................................................................................................................................ 4
2 Treadmill description....................................................................................................................................... 5
2.1 Classification............................................................................................................................................ 5
3 Technical data ................................................................................................................................................ 6
4 Safety Instructions .......................................................................................................................................... 7
4.1 General Safety Instructions...................................................................................................................... 7
4.2 Safe training............................................................................................................................................. 8
4.3 Indications and contraindications............................................................................................................. 9
4.4 Polar-Pulse systems ................................................................................................................................ 9
5 Placement..................................................................................................................................................... 10
6 Commissioning ............................................................................................................................................. 11
6.1 Initial Commissioning............................................................................................................................. 11
6.2 Power supply.......................................................................................................................................... 11
6.3 Warning notices ..................................................................................................................................... 11
6.4 Operation ............................................................................................................................................... 12
6.5 Reverse Mode........................................................................................................................................ 13
6.7 Program 8 (One-step-program) ............................................................................................................. 16
6.8 Programming the Programs................................................................................................................... 16
7 Maintenance ................................................................................................................................................. 18
7.1 Performing safety-controls (STK) according to MPBetriebV ................................................................. 18
7.2 Solving breakdowns............................................................................................................................... 18
8 Care.............................................................................................................................................................. 18
9. Attachments................................................................................................................................................. 19

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1 General Instructions
Congratulations on the purchase of your CALLIS slatted-belt treadmill.
We have done everything we can to ensure maximum reliability of your treadmill.
CALLIS of SPRINTEX means safe, healthy and uncomplicated running training.
Your SPRINTEX treadmill has the following characteristics:
the toothed belt drive of aluminium slats with rubber lining prevents slipping and heating up through
low power consumption
the slat technology ensures joint-friendly running by means of an optimal rubber lining and impact-
absorbing free-running slats
the slip-free action of the toothed belt drive ensures an accurate, error free measurement of speed
and distance
no re-tightening or greasing of the running surface
the bearing friction is distributed evenly over 120 ball bearings resulting in extremely quiet energy-
saving operation
in an emergency, the two hand rails attached to each side ensure a safe stable and skid-free stop
the reflection-free LED indicators and lights offer easily readable values of the current speed, distance,
inclination, time and pulse.
a pulse meter in the chest belt
To allow you to enjoy your treadmill as long as possible, it is important that you carefully read the operating
instructions before the first start-up, particularly the safety advice (chapter 4.2).

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2 Treadmill description
The CALLIS treadmill is the basic model for all treadmill models currently produced by Sprintex
Trainingsgeräte GmbH. The model variants differ from one another only by special additions required for
individual areas of application e.g. variants with rails. The basic structure along with all safety-related and
ergonomic specifications remains unchanged.
The CALLIS treadmill is intended for physical training. It is used predominantly in clinics, rehabilitation, gyms
and by individuals. It consists of an electrically driven device that is adapted to suit local power supplies and
which can be installed and started-up without specialist knowledge.
The treadmill is not intended for a specific user group; it can be used for walking and running by both
younger and older people, the handicapped and children. In this connection, the treadmill may be provided
with different ranges of speed and inclination angle. The required adjustment for this is effected manually or
through a program via the associated terminal. The Polar chest belt allows additional monitoring of the speed
through the pulse rate. In the event of the pulse rate exceeding a level pre-set by the user/operator, then the
speed is reduced. When used by children or handicapped persons, the assistance of another person is
required to ensure the correct use of the product.
In the selection of materials, special attention has been given to durability, ease of cleaning and skin
tolerance. Likewise the choice of materials was made according to disposal criteria.
The treadmill has a further application in the measurement of distance covered. It indicates the distances
covered in kilometres to an accuracy of 1 meter.
Conclusions may be drawn by the user/operator (e.g. physical condition) from the indicated values on the
terminal (speed, time, distance and pulse rate). The treadmill is not intended to control other devices or
medicine or be used reciprocally in connection with them. It is very probable that the reciprocal effects will be
affected due to the physical training.
In normal use, the treadmill is unaffected by environmental influences in the areas of operation, transport
and storage. Routine maintenance and/or calibration are not necessary
2.1 Classification
The CALLIS Treadmills match to the DIN EN 957 standard, application class S (Studio: professional and/or
commercial use) precision class A (high precision) and are designed for the exercise, sport and therapy
segment.
Note: All CALLIS devices are medical devices matching to the 93/42 EWG policy.
According to DIN EN 20957 our devices are designed for observed environments by the devices owner.
The user’s weight must not exceed 160 kg. Only 1 person can practice on the device. Devices without
inclination and HzP (individual safety holder) with an extended maximum weight may be used by a user
weight up to 250 kg. Device label provides further information.

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3 Technical data
Principle: Toothed belt drive of aluminium slats with rubber lining. Non-slip, no heating
up of the belt, low permanent power consumption.
Dimensions: LxWxH 173cm x 76cm x 130cm
Entry height: 28 cm
Running surface: Slat system with optimal suspension effect
L x W 155cm x 50cm;
Weight: 160 kg; 180 kg with option inclination
Drive: Servo controller with Brushless DC motor
Voltage: 230V 50/60Hz
Current: 5 Ampere
Fuses: 2x 6.3 A slow-acting, with Inclination + 2x 10A slow acting
Humidity: < 80%
Noise: < 75 dBa
Temperature range: 0/ 45 ° C.
Storage temperature: 0 - 45° C.
Leakage current: < 0,5 mA
Degree of protection: IP X0
Speed: 0-13 km/h smoothly adjustable
Indication: Distance covered 0.000km to 9.999km,
Time 00:00 min:sec, to 99:59 min:sec,
Speed 00.0km/h, to 29.9km/h
Pulse 40 beats/min, to 220 beats/min
Pulse measuring system: Chest belt with radio transmission
Guarantee: 24 months starting from purchase date

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4 Safety Instructions
4.1 General Safety Instructions
Read the enclosed manual with all it’s safety instructions and warnings before first use to
ensure a proper use of the devices. Retain this document, you probably have to retaliate
and pass it, if you give the device away.
Use device only regarding to it’s purpose.
Use Sprintex supplies and features only, else liability is excluded.
There is a guide for each feature, please read it before use.
Perform a visual check of the device and watch out for atypical sounds.
The handrail is a confidence-gaining equipment between user and device. It is stable enough for leading,
sustaining or bearing issues.
The treads left and right to the running surface shall be used as a safety area in case of emergencies.
If the device does not work or react properly, there are following options to avoid danger
1. Use the “STOP”-button
2. Use the “OFF”-button
3. Pull the Safety leash or use the “Emergency stop switch”
4. Grab the handrail, step on a tread and leave the treadmill immediately.
5. Pull the power plug (for observing persons only, never by the runner)
Leave the device in any case of error suspicion. The error should be recognized and if necessary reported to
the manufacturer or service personnel to gather further information.
Do not carry any kind of material with the treadmill.
Protect the device against moisture.
Do not keep portable or potentially rolling objects that could get under the treadmill, next to the device.
Function impairing damages, which could lead to injuries, should be fixed. Liability voids if such damages are
being ignored.
Provide adequate space around the device.
Pull the power plug for any kinds of work, even if the device is moved only.
Protect the device against heavy fluctuation. The device needs to warm up slowly in colder areas. Else all
kinds of plastics could break.

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4.2 Safe training
Before you start training an authorized person/doctor should check your fitness.
Note: Please regard article 4.5: Contraindication.
Please note that Excessive training may harm your health.
If you feel close to a blackout, interrupt the training immediately and consult/visit a doctor.
Body fitting sportswear is recommended to avoid inappropriate clothes getting entangled. Wear appropriate
running shoes to ensure being sure-footed.
Check if the device is secure footed before you start training. Also check for damaged parts, or any other
kind of manipulation. If you discover any defect or if you are not sure that everything is correct, ask a
supervisor before you start training.
Ensure that no person is close to the devices moving parts to avoid danger for outstanding persons. Children
may not use the device in absence of adults.
The stop-switch is a safety tool and basically active. It breaks the motion if the switch is used.
Note: Always run in the middle of the running surface, adjust your speed to the Treadmill.
If there is a magnetic safety-clip available you have to use it.
The plastic clip has to be fastened to one’s clothes properly before starting the device. Else it cannot be
ensured that the magnet removes from the terminal. The cords length must be adjusted correctly to trigger
the emergency switch at a maximum of 70% of the running surfaces length.
The emergency-stop will trigger when removing the magnet from the terminal or pushing the emergency-stop
switch.
Prevent any item or limb getting between the gaps of the slats.
Disabled persons, children or people with heart insufficiencies must not use the treadmill without supervision.

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4.3 Indications and contraindications
Indications:
Mobility of the locomotor system
Muscular strengthening
Cardiovascular strengthening
Contraindications:
Cardiovascular insufficiencies
Pain in the locomotor system
While training:
Chest pain
Indisposition
Sickness
Giddiness
Breathing trouble
If under medication influence ask your doctor for advice.
4.4 Polar-Pulse systems
All CALLIS devices are delivered with an original Polar Pulse-system, which captures the signals over a
chest-belt. The wireless data transmission to the displays electronic occurs encrypted. The Polar technology
could be disturbed or distorted by magnetic or electromagnetic fields or influences. Chest belts that are not
100% compatible with Polar often have a drastically larger range. Additionally cells, speakers, TVs, heavy
current wiring, fluorescent lamps or high performance displays may distort the signal.

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5 Placement
Put the device on a solid, even, nonslip and shock resistant ground.
A Safety-Area of at least 2.000mm length and at least the devices width behind the treadmill must be
ensured. If the device has a reverse direction mode, the same safety-area has to be guaranteed in the front
of the device.
Maximum users weight is 160kg.
Place the device in dry areas only (<80% humidity, 0° to 45°C ambient temperature).
Ensure that no electro-magnetic radiation of cells, antennas, fluorescent lamps etc. are in range of the
device. They may distort the pulse measuring.
The device should not face direct sunlight.
Ensure that the device does not stand on thick rubber mats. There must be enough space for the surface to
swing.

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6 Commissioning
6.1 Initial Commissioning
The device should acclimate for one hour before the first commissioning.
The treadmill has to be run in slowly after longer times out of business.
The On-Switch is located at the back of the device. It is designed to switch the power on only. While
switching the device on, the user may not stand on the treadmill.
There are control buttons at the devices display. These are sensitive and don’t need force to be used.
Turn off using the “OFF”-button.
6.2 Power supply
The treadmill has to be connected with it’s power cable to the grid at (220-230V). Use the electric connector
only with a socket providing this currency. The socket has to be secured by a time delay fuse (16A). You
may not place the device above any cables or wiring leading currency.
6.3 Warning notices
The device must not be used without supervision, or an instruction of one of the following persons: Sports-
teacher, physiotherapist, medical Staff. If an independent use is possible depends on the reliability and
experience of each user.
Before each training make sure that the adjustable parts of the device are fixed and won’t protrude over the
running surface.
If you encounter sickness or giddiness you have to stop the training immediately and consult/visit a doctor.

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6.4 Operation
Keyboard and Display
1. For smooth speed adjustment
2. Off - button
3. Distance indication
4. Time indication
5. Pulse rate adjustment
6. Inclination adjustment (if available)
7. Available for programming
On the Terminal are keys, which can be controlled by smart pushing and without force.
Normal-Mode:
Use “PLUS”-button to increase the speed
Use “MINUS”-button to decrease the speed
Use “ARROW UP”-button to increase the inclination
Use “ARROW DOWN”-button to decrease the inclination
USE “OFF”-button to switch off the treadmill immediately
With the „STOP-Button“ you can set the speed to 00.0km/h. Bei reaching the count the display starts
blinking. With the „Plus-Button“ you can stop reducing the speed and the blinking will stop, eather you can
adjust the speed.
The „SET1-Button“ resets the Display for the distanz up to 000.0km.
The „SET2-Button“ resets the Display for the time up to 00:00 min:sec.
Bothe Displays starts counting if the treadmill is working and stops if the mill is not moving. All the time the
show you the actual count.

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Program-Mode:
The „SET3-Button“ allows access to the programs. By repeated actuation the Programdisplay start to
moving from top downstairs. After program 8 all LED at program Display are shining. Now the RS232
Mode is activated. After this the Programmode stops and the normal Mode is activated.
By pushing the „START-Button“ the programm will start.
the programs1-7 are fixed programs. The steps are shown by clicking every step.
Program 8 is for general purpose. You can create your own program.
After the program is finished you can restart it by pushing the „START-Button“.
Pulsmonitoring with Polar chestbelt is activated by pushing „Puls-Button“.
6.5 Reverse Mode
If the running surface is stoped you can change the running direction by pushing the „STOP-Button“and
then the „Minus-Button”. If the running direction is on reverse mode the Speed Display is all the time blinking.
To change the running direction in normal Mode push „STOP-Button“ if the running surface is stoped push it
again and then push the “Plus-Button”. If the Speed Display is not blinking any more the running direction is
for normal use.
NOTE: Liability voids in case of potential back injuries caused by the handrail in reverse mode.
Devices with adjustable inclination the usage of the treadmill to walk downhill is only possible partly. The
maximum speed is heavily dependent on the set inclination percentage and the weight of the user.

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6.6 Program description
You may choose between different programs by pushing the „SET3“-button
Program step
Speed
Inclination
Distance
Time
Program1 (Conconi)
1.
6,00 km/h
0%
200m
2.
8,00 km/h
0%
200m
3.
10,00 km/h
0%
200m
4.
12,00 km/h
0%
200m
5.
14,00 km/h
0%
200m
6.
16,00 km/h
0%
200m
7.
18,00 km/h
0%
200m
8.
20,00 km/h
0%
200m
9.
6,00 km/h
0%
200m
Program2 (Parcours)
1.
10,00 km/h
0%
25m
2.
12,00 km/h
0%
50m
3.
14,00 km/h
0%
75m
4.
12,00 km/h
0%
75m
5.
10,00 km/h
0%
50m
6.
5,00 km/h
0%
25m
Program3 (Intervall)
1.
5,00 km/h
0%
1min
2.
10,00 km/h
0%
1min
3.
5,00 km/h
0%
1min
4.
12,00 km/h
0%
1min
5.
5,00 km/h
0%
1min
6.
14,00 km/h
0%
1min
7.
5,00 km/h
0%
1min
8.
16,00 km/h
0%
1min
9.
5,00 km/h
0%
1min

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Program step
Speed
Inclination
Distance
Time
Program4 (Intervall2)
1.
3,00 km/h
0%
1min
2.
6,00 km/h
0%
1min
3.
9,00 km/h
0%
1min
4.
12,00 km/h
0%
1min
5.
9,00 km/h
0%
1min
6.
6,00 km/h
0%
1min
7.
9,00 km/h
0%
1min
8.
12,00 km/h
0%
1min
9.
9,00 km/h
0%
1min
10.
6,00 km/h
0%
1min
Program5 (Bruce)
1.
1,70 km/h
2%
3min
2.
2,50 km/h
4%
3min
3.
3,40 km/h
6%
3min
4.
4,20 km/h
8%
3min
5.
5,00 km/h
10%
3min
6.
5,50 km/h
12%
3min
7.
6,00 km/h
14%
3min
Program6 (Naughton)
1.
3,20 km/h
0,0%
2min
2.
3,20 km/h
3,5%
2min
3.
3,20 km/h
7,0%
2min
4.
3,20 km/h
10,5%
2min
5.
3,20 km/h
12,5%
2min
6.
3,20 km/h
15,0%
2min
7.
3,20 km/h
13,0%
2min
8.
3,20 km/h
0,0%
2min
Program7 (Intervall3)
1.
5,00 km/h
0%
1min
2.
12,00 km/h
0%
2min
3.
5,00 km/h
12%
2min
4.
12,00 km/h
0%
2min
5.
5,00 km/h
12%
2min
6.
12,00 km/h
0%
2min
7.
5,00 km/h
0%
1min

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6.7 Program 8 (One-step-program)
If the display shows program 8, you may set an own program with the „Plus-“, „Minus-“, “Set1-“ and “Set2-
button”.
If you chose the “plus-“ or “minus-button” only, the speed display changes and may be set to the desired
value.
If the “SET1-button” is pushed, you may chose the desired distance by using the “plus-“ or the “minus-
button” in 100m steps.
If the “SET2-button” is pushed, you may chose a desired time in seconds.
After those settings the program starts using the “Start-button”. The treadmill accelerates slowly to the set
velocity. (The treadmill may accelerate a little further than desired, but will work perfectly constant after that).
The pulse observation works in every program.
6.8 Programming the Programs
All 8 programs are programmable freely. A program contains a maximum of 14 steps (see article 6.9)
It is recommended to use the attached template to create a list to identify each program and perform
changes easier.
Chose a program slot and press the “SET 3”-button until the red LED of the desired program slot shines.
(press at least 5 seconds straight).
The “Plus-“ and “Minus-“buttons set the speed.
The “Arrow up” and “Arrow down” buttons set the inclination.
Holding “SET1” sets the distance.
Holding “SET2” sets the time
The “Pulse”-button jumps to the next program slot
Use the “Pulse”-button once again to after the last step and set speed to 0, now the program recognizes that
you finished the program.
The “STOP” button ends the programming.
To open the program use the “SET3”-button until the LED of the desired program shines, then use the
“START”-button. The program will start now.

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6.9 Program steps for self-programmable programs
Program Slot Nr : _____
Program-step
Inclination in %
speed
in km/h
Distance in meter
Time
min: sec
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Please copy this Paper and use it as a template

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7 Maintenance
7.1 Performing safety-controls (STK) according to MPBetriebV
Note: The CALLIS ORTHO is a medical product and needs a safety check every 12 months.
The operator is responsible for the execution. The Check-sticker which is located directly next to the device-
label shows the date of the next check. First check has to be executed 12 months after first setup.
7.2 Solving breakdowns
Pull the power cable before you perform any work at the device.
Check the power supply first.
Leave the device currentless and check the plug/connector of your device.
Connect the power cable to the grid again.
If the device still does not work contact your distributor.
8 Care
Clean the plastic-surface and frames with a wet rag using soft soap to get rid of aggressive sweat spots. Rub
everything dry when you are finished.
If a disinfection should be necessary use acryl-disinfection tissues
The devices safety-level can only be ensured if the devices are checked for damages frequently. Damaged
parts have to be replaced immediately else the device has to be decommissioned until repaired.
Attention: Do not use solvents.

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9. Attachments
Compliance declaration
Maintenance advices
Standard technical controls
Technical Documentation
Options/Features