Schwinn 830/Journey 8.0 User manual

Manual en Espa_ol LaSno Ar_ericano_
http://www_schwinntitness_cor_ ASSEMBLY _ANUAL /OWNEFI_S I_/IANUAI-

Important Safety Instructions - Assembly
Safety Warning Labels /Serial Number
Grounding Instructions
Emergency Stop Procedure
Specifications
Parts
Hardware
Tools
Before Assembly
Assembly
Moving the Machine
Unfolding the Machine
Leveling the Machine
Important Safety Instructions 22
Features 24
Console Features 25
Operations 30
Getting Started 30
3 Power Up /Idle Mode
4 Quick Start Program
5 User Profiles
5 Profile Programs
6 Pausing or Stopping
7 Results /Cool Down Mode
8 GOAL TRACK Statistics
8 Console Setup Mode
8 Maintenance
9 Cleaning
19 Adjusting the Belt Tension
20 Aligning the Walking Belt
21 Lubricating the Walking Belt
Maintenance Parts
Troubleshooting
Warranty
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34
38
38
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45
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To validate warranty support, keep the original proof of purchase and record the following information:
Serial Number
Date of Purchase
To register your product warranty, go to: www.schwinnfitness.com/register
Or call 1 [phone].
ifyou have questions or problems with your product, please call 1 (800) NAUTILUS (628-8458).
Nautilus, Inc., (800) NAUTILUS /[phone], www.Nautituslnc.com - Customer Service: North America [phone],
[email protected] I outside U.S. [email protected] I Printed in China I © 2014 Nautilus, Inc. I Polar_),OwnCode_, and
MyFitnessPaP are trademarks of their respective owners.

,_ This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Obeythe following warnings:
Read and understand all warnings on this machine.
Carefully read and understand the Assembly instructions. Read and understand the complete Manual. Keep
the Manual for future reference.
To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug this machine
from the electrical outlet immediately after using and before cleaning.
• Keep bystanders and children away from the product you are assembling at all times.
Do not connect power supply to the machine until instructed to do so.
The machine should never be left unattended when plugged in. Unplug from outlet when not in use, and before putting on
or taking off parts.
Before each use, examine the machine for damage to power cord, loose parts or signs of wear. Do not use iffound in this
condition. Contact Nautilus®Customer Service for repair information.
Do not drop or put objects into any opening of the machine.
Do not assemble this machine outdoors or ina wet or moist location.
Make sure assembly is done in an appropriate work space away from foot traffic and exposure to bystanders.
Some components of the machine can be heavy or awkward. Use a second person when doing the assembly steps
involving these parts. Do not do steps that involve heavy lifting or awkward movements on your own.
Set up this machine on a solid, level, horizontal surface.
Do not try to change the design or functionality of this machine. This could compromise the safety of this machine and will
void the warranty.
If replacement parts are necessary, use only genuine Nautilus®replacement parts and hardware. Failure to use genuine
replacement parts can cause a risk to users, keep the machine from operating correctly and void the warranty.
Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the
Manual.
Use this machine only for its intended use as described in this manual. Do not use attachments not recommended by the
manufacturer.
Do all assembly steps in the sequence given. Incorrect assembly can lead to injury or incorrect function.
Connect this machine to a properly grounded outlet only (see Grounding Instructions).
Keep the power cord away from heat sources and hot surfaces.
Do not operate where aerosol products are being used.
To disconnect, turn all controls to the off position, then remove plug from outlet.
This product contains magnets. Magnetic fields can interfere with the normal use of certain medical devices at a close
range. Users may come into proximity of the magnets in the assembly, maintenance, and/or use of the product. Given
the obvious importance of these devices, such as a pacemaker, it is important that you consult with your medical provider
in connection with the use of this equipment. Please consult the "Safety Warning Labels and Serial Number" section to
determine the location of the magnets on this product.
SAVE THESE INSTRUCTIONS.

//
Product Specification
Serial Number
CAUTION
Risk of Injury to Persons - ToAvoid injury, use extreme
caution when stepping onto or off of a moving belt.
Read instruction manual before using.
WARNING!
• Prior to use, read and understand the Owner's
Manual, including all Warnings.
Inspect product before use. Do not use if any
parts are in need of repair.
Keep children and pets away from this machine at
all times.
Not intended for use by anyone under 14 years
of age.
This machine is for home use only.
Use caution when you use this equipment or
serious injury can occur.
To prevent injury, stand on the Foot Platforms
before you start the machine.
The maximum user weight for this machine is
136kg ( 300 Ib ).
Replace any "Caution" "Warning" or "Danger"
label that is illegible, damaged, or removed.
The heart rate displayed on the console is
an approximation and should be used for
reference only.
When this machine is not in operation, remove
the Safety Key and keep out of the reach of
children.

Groundinginstructions
This product must be grounded, if itshould malfunction or break down, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded
in accordance with all local codes and ordinances.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with
a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do
not modify the plug provided with the product - if it will not fit the outlet, have a proper outlet installed by a
qualified electrician.
If you connect the machine to an outlet with GFI (ground fault interrupt) or AFI (arc fault interrupt), machine operation can
cause the circuit to trip. This machine is for use on a nominal 120-V circuit, and has a grounding plug that looks like the plug
illustrated below. A temporary adapter that looks like the adapter illustrated may be used to connect this plug to a 2-pole
receptacle as shown if a properly grounded outlet is not available.
The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The
tab for the grounding screw must be connected to a permanent ground such as a properly grounded outlet box cover.
Whenever the adapter is used, it must be held in place by a metal screw.
Grounded
utlet
Grounding Pin 2 Grounded
Outlet Box
Adapter
IScrew "'_@
Tab for
Grounding
Screw
EmergencyStop Procedure
The Treadmill machine is equipped with a Safety Key that can prevent serious injury, as well as prevent children from playing
with and/or being injured on the machine. If the Safety Key is not correctly inserted into the Safety Key Port, the belt will not
operate.
A, Always attach the Safety Key Clip to your clothing during your workout.
When you use the machine, only remove the Safety Key in an emergency. When the key is removed while the machine
is in operation, it will stop quickly, which could cause the loss of balance and possible injury.
For safe storage of the machine, and to prevent unsupervised operation of the machine, always remove the Safety Key
and disconnect the power cord from the wall outlet and the AC input. Place the power cord in a secure location.
The Console will display" + SAFETY KEY ", or add Safety Key, for a Safety Key fault. The Treadmill machine will not start a
Workout or will pause an active Workout when the Safety Key is removed. Inspect the Safety Key and be sure it is connected
to the Console correctly. Push the START button to resume the workout.

(89.4cm)
57.6"
(146.3 cm)
72.2"
1183.3 cm)
MaximumUserWeight: 300 Ibs. (136 kg)
PowerRequirements:
Operational Voltage: 120V AC
Operating Current: 15 A
RegulatoryApprovals:
• UL1645 Ed. 5 Standard for Safety: Motor-Operated Massage and
Exercise Equipment
CSA 22.2 No. 68-09 Motor-Operated appliances (household and
commercial)
MaximumInclined Deck Height:15.1 inches ( 38.4 cm)
AssembledWeight:approx. 200 Ibs (90.7 kgs)
This product, its packaging, and components contain chemicals known to the State of California to cause cancer,
birth defects, or reproductive harm. This Notice is provided in accordance with California's Proposition 65. If you
would like additional information, please refer to our website at www.nautilus.com/prop65.

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/4
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8
6
7
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item Qty Description item Qty Description
1 1 Console Assembly 9 1 Base Shroud, Left
2 1 Console Backing 10 1 Upright, Left
3 1 Tray, Left 11 1 Handlebar Shroud, Left
4 1 Tray, Right 12 1 Power Cord
5 1 Upright, Right 13 1 Safety Key
6 1 Handlebar Shroud, Right 14 1 Media Cable (not shown)
7 1 Base Shroud, Right 15 1 Silicone Lubricant, Bottle (not shown)
8 1 Base Assembly
Do not cut the Shipping Strap until the Base Assembly has been placed in the appropriate work space (* ).

;
"i#
A---_ BL j
item Qty Description
A 4 Socket Head Hex Screw, M8x50
B 8 Socket Head Hex Screw, M8x16
C 2 Phillips Head Screw, M5x14
item
D
E
F
Qty Description
10 Self Tapping Screw, M4.2xl 6
12 Lock Washer, M8
12 Flat Washer, M8
Tools
Included
f_._ e] #2
_J 6 mm
6mm
Not Included
(recommended)
BeforeAssembly
Select the area where you are going to set up and operate your machine. For safe operation, the location must be on a
hard, level surface. Allow a workout area of a minimum 83.2" x 151.2" (211.3cm x 384 cm). Be sure that the workout space
you are utilizing has adequate height clearance, taking into consideration the height of the user and the maximum incline of
the machine.
BasicAssemblyTips
Follow these basic points when you assemble your machine:
• Read and understand the "Important Safety Instructions" before assembly.
Collect all the pieces necessary for each assembly step.
Using the recommended wrenches, turn the bolts and nuts to the right (clockwise) to tighten, and the left (counterclock-
wise) to loosen, unless instructed otherwise.
When attaching 2 pieces, lightly lift and look through the bolt holes to help insert the bolt through the holes.
The assembly can require 2 people.

CuttheShippingStrapontheBaseAssemblywhenithasbeenplacedintheappropriateworkspace.
1. Foldthe Walking Deckonthe BaseAssembly
Make sure that there is safe clearance around, on and above your treadmill. Make sure there is no object to spill or cause
blockage from the fully folded position. Be sure there is adequate height clearance for the raised deck.
Using the support bar found below the rear of the walking belt, lift the wallking deck fully upward and engage the hydraulic lift.
Be sure that the hydraulic lift is correctly locked in place.
Use proper safety precautions and lifting techniques. Bend your knees and elbows, keep your back straight and pull up
equally with both arms. Make sure that your own physical strength is capable of lifting the walking deck until it engages
the locking mechanism. Use a second person if necessary.
Do not use the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can abruptly move.
Injury to you or damage to the machine can occur.
Make sure that the locking mechanism is engaged. Carefully pull back on the Walking Deck and make sure that it does not
move. When you do this, keep clear of movement path in case the treadmill lock is not engaged.
Do not lean against the treadmill when it is folded. Do not put items on it that could cause it to become unstable or fall.
8

2. Connectthe Input/0utput(I/0) CablesandAttachthe Uprightsto Frame
Note: Do not crimp cables. Do not fully tighten Hardware until instructed.
9\
?1
I/

3. Unfoldthe WalkingDeck
Slightly push the walking deck forward toward the front of the machine. With your left foot lightly push the top part of the
hydraulic lift forward until the locking tube releases and you can pull the walking deck slightly toward the rear of the machine.
Hold up the rear of the walking deck, and move to the side of the machine.
_Keep clear of the movement path of the walking deck.
The hydraulic lift is set up to drop lightly. Hold onto the walking deck until approximately 2/3 of the movement down. Make
sure that you use proper lifting technique; bend your knees and keep your back straight. The walking deck can possibly drop
quickly in the last part of the movement.

4. Removethe ConsoleBackingfrom the ConsoleAssembly
Note: Dispose of the pre-installed hardware.
I
I
I 2

5. Connectthe I/OCablesandAttachthe Consoleto FrameAssembly
Note: Do not crimp the Cables.

6. Fold the Walking Deck and tightenALLHardware from previoussteps
7. Placethe BaseShroudsontothe Frame Assembly,and then unfoldthe Walking Deck
Note: Unfold the Walking Deck after the Base Shrouds have been placed onto the Frame Assembly. The Base Shrouds
do not use hardware or snap onto the Frame Assembly.
6

8. Attachthe ConsoleBackingto the FrameAssembly
NOTICE: Attach the hardware marked below with the (* ) first, then the hardware with the ( ** ),followed by the remain-
ing hardware.
#2
• \

9. Attachthe HandlebarShroudsto the FrameAssembly
NOTICE: The parts have a right (" R ")and left(" L") mark to assist with assembly.
i
11 !

10. SnaptheTraysintothe ConsoleAssembly
NOTICE:Trayedges should be flush with the face of Console.
4

11. Connectthe PowerCordandSafetyKeyto the FrameAssembly
_ Connect this machine to a properly grounded outlet only (see Grounding Instructions).
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12. Finalinspection
Inspect your machine to ensurethat all hardware istight and components are properly assembled.
Besure to record the serial number inthe field provided atthe front ofthis manual.
Donot use until the machine has beenfully assembled and inspected for correct performance in accordance with the Owner's
Manual.

Moving the Machine
The machine can be moved by one or more persons• Use caution when you move the machine. The treadmill is heavy
and can be awkward. Make sure that your own physical strength is capable of moving the machine. Use a second
person if necessary.
1. Make sure that the power switch is turned Off, and the power cord is disconnected.
_ ever lift the front of the machine for moving or transport. Rotating or moving parts can pinch, resulting in personal
injury.
2. You must fold the treadmill before you move it. Never move the treadmill if it is not folded.
3. Make sure that there is safe clearance around, on and above your treadmill. Make sure there is no object to spill or cause
blockage from the fully folded position.
_ Be sure there is adequate height clearance for the raised deck.
4. Using the support bar found below the rear of the walking belt, lift the wallking deck fully upward and engage the
hydraulic lift. Be sure that the hydraulic lift is correctly locked in place
Use proper safety precautions and lifting techniques. Bend your knees and elbows, keep your back straight and pull up
equally with both arms. Make sure that your own physical strength is capable of lifting the walking deck until it engages
the locking mechanism. Use a second person if necessary.
Do not use the walking belt or rear roller to lift the treadmill. These parts do not lock in place and can abruptly move.
Injury to you or damage to the machine can occur.
5. Make sure that the locking mechanism is engaged. Carefully pull back on the walking deck and make sure that it does
not move. When you do this, keep clear of movement path in case the treadmill lock is not engaged.
_ Do not lean against the treadmill when it is folded. Do not put items on it that could cause it to become unstable or fall.
Do not connect the power cord or try to operate the treadmill in the folded position.
6. Carefully tilt the base frame of the folded treadmill a small distance back on the transport wheels while grasping the
support bar.
Do not use the Console, handlebars, or lifted walking deck to lift or move the treadmill. Damage to the treadmill can
Occur,
Keep clear of the movement path of the lifted walking deck.

7. Rollthemachineonthetransportwheelstoitsnewlocation.
Donotputobjectswherethewalkingdeckwouldbeiflowered.
NOTICE:Movethemachinecarefullysothatitdoesnothitotherobjects.ThiscandamagetheConsoleoperation.
8. Priortouse,refertothe"UnfoldingtheMachine"procedureinthismanual.
Unfolding the Machine
1. Make sure there is sufficient space to lower the walking deck.
Keep a minimum clearance behind the machine of 79" (2 m) and 24" (0.6 m) on each side. This is the recommended
safe distance for access, movement and emergency dismounts from the machine.
Place the machine on a clean, hard, level surface, free from unwanted material or other objects that may hamper your
ability to move freely with a sufficient clear workout area. A rubber mat below the machine is recommended to prevent
electrostatic discharge and protect your floor.
Be sure that the workout space you are utilizing has adequate height clearance, taking into consideration the height of
the user and the maximum incline of the deck.
2. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position.
3. Slightly push the walking deck forward toward the console. With your left foot lightly push the top part of the hydraulic lift
forward until the locking tube releases and you can pull the walking deck away from the console. Hold up the rear of the
walking deck, and move to the side of the machine.
_Keep clear of the movement path of the walking deck.
4. The hydraulic lift is set up to drop lightly. Hold onto the walking deck until approximately 2/3 of the movement down.
Make sure that you use proper lifting technique; bend your knees and keep your back straight. The walking deck can
possibly drop quickly in the last part of the movement.