Camon Turbo 7 User manual

Turbo 7 Log Splitter
Operating Instructions
Before commissioning the machine, read operating instructions
and observe warning and safety instructions.

Turbo 7 Log Splitter
Page 2 Turbo7/0213
Contents
Pages 3-5 Description of Machine & Illustrations
Page 6 Introduction
Page 7 Explanation of Symbols Used
Page 8 Technical Data
Pages 9-11 Safety
Page 12 Operating the Machine
Page 13 Use
Pages 14-15 Routine Maintenance
Pages 16-17 Troubleshooting
Page 18 Scrapping & Disposal of the Machine
Pages 19-22 Parts Diagrams
Page 23 Part Numbers
No liability will be accepted for any damage caused to persons or property
through failure to observe the operating and safety instructions.
!
IMPORTANT READ CAREFULLY

Turbo 7 Log Splitter
Turbo7/0213 Page 3
Description of the Machine
The CAMON Turbo 7 is a portable horizontal log splitter equipped with its own electric motor. The
various parts of the machine are shown in g. 1 below.
1 - Wedge
2 - Oil tank
3 - Wheels for minor movements
4 - Electric motor
5 - Electric motor starter button
6 - Foot
7 - ZHB hydraulic control lever
8 - Log pusher
9 - Log retention brackets
10 - Lifting handle
Fig. 1
DO NOT USE
THE MACHINE
OUTDOORS WHEN
IT IS RAINING
OR SNOWING.

Turbo 7 Log Splitter
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Illustrations
Fig. 2 Fig. 3
Fig. 4
Fig. 5
Fig. 6

Turbo 7 Log Splitter
Turbo7/0213 Page 5
Illustrations
Fig. 7 Fig. 8
Fig. 9
Fig. 10

Turbo 7 Log Splitter
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Introduction
Before using the Log Splitter please read this manual carefully. Following all the instructions
provided will ensure that you get excellent results and the best performance from your Log Splitter.
The CAMON Turbo 7 Log Splitter has been designed and manufactured in compliance with the most
recent European safety regulations with particular reference to the EN 609-1 and CEI EN 60204-1
standards.
The two-hands control systems have been designed and engineered so that the operator is forced
to work in the safety area, employing both hands, without any possibility of inserting hands or arms
into dangerous areas.
This Log Splitter is produced in conformity with the specications contained in the
RoHs directive 2002/95/CE.
Before transporting, installing or operating the machine, read all parts of this manual,
paying particular attention to the specic safety regulations.
Operators who are unable to understand the language in which this manual is written are responsible
for asking the retailer to provide a manual in their own language.
The operator must also train any other person authorised to use the machine.
Failure to comply in any way with these instructions, improper use of the machine,
extraordinary maintenance operations not carried out by skilled, authorised personnel,
removal of data plates or markings of any type, removal or tampering with the guards
and safety mechanisms of the machine or any other action not expressly authorised
that may impair the active and passive safety systems of the machine shall relieve the
manufacturer of all and any liability and may result in serious injury and damage.
If the machine is tampered with in any way by unauthorised personnel, the guarantee is automatically
null and void. This manual is an integral part of the machine and must accompany it even in the
case of transfer of ownership.
WARNING: The ignition system of your machine produces an
electromagnetic eld of very low intensity. This eld could interfere with
certain pacemakers. To reduce the risk of serious or fatal injury, persons
with pacemakers should consult their doctor or the manufacturer of the
pacemaker before using this machine.
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Turbo 7 Log Splitter
Turbo7/0213 Page 7
Explanation of Symbols Used
Standard graphic symbols are used on all machines in order to ensure complete safety of all parts of
the Log Splitter. As these symbols are very important, read the information below carefully.
It is necessary to read carefully the entire
use and maintenance manual of the
machine, before using it.
It is obligatory to wear safety footwear at
all times to provide protection against the
risk of logs accidentally falling on feet.
It is obligatory at all times to wear gloves
which protect the hands against chips
and splinters which may be produced
during work.
It is obligatory at all times to wear
goggles which protects the eyes against
chips and splinters which may be
produced during work.
The log splitter must be used by one
person alone.
It is forbidden to stand in the range of
action of the machine, apart from the
operator, no other person or animal may
be present within a radius of 5 metres
from the machine.
Dumping of used oil in the environment
is forbidden. The oil must be disposed
of according to current legislation in the
country where this operation is carried out.
Danger of cutting or crushing of the
hand: never touch hazardous areas while
the wedge is moving.
Warning: always pay attention to the
movement of the log pusher.
Warning: never remove a log trapped in
the wedge with your hands.
Warning: Before carrying out any
maintenance operation described in
this manual, disconnect the plug of the
machine.
Warning: voltage as indicated on the
rating plate.
Machines tted with electrical parts must
not be disposed of as general waste
but must be separated for disposal and
deposited at authorised collection points.
Regulating speed with the control lever.
In the rst position, about halfway down,
the log splitter is faster but less powerful;
with the lever pressed all the way, the
machine slows down but splits the log at
full power.
Log splitter start button.

Turbo 7 Log Splitter
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Technical Data
Length ~ 1070mm
Width ~ 300mm
Height ~ 530mm
Weight ~ 65kg
Max force ~ 7 tonnes
Max log capacity ~ 520mm
Hydraulic oil capacity ~ 6 litres
Supply 240V 50Hz 1-phase
Absorption 13A
Power 2hp - 1.5KW
Noise (average) <= 71 dB(A)/1m
(ear defenders are not essential)
Size of the logs to be split
See g. 2 on page 4 for the maximum log sizes that can be split.
Please note that the diameter of the log is indicative; a small log can be difcult to split if it has
knots or a particularly twisted bre.
Recommended oils
We recommend use of the following oils for the hydraulic cylinder (see page 14 for how to change
hydraulic oil):
SHELL TELLUS T22
ARAL VITAM GF22
BP ENERGOL HCP22
TEXACO RANDO HDZ 22/32
MOBIL DTE11 or equivalent
DO NOT USE OTHER GRADE OILS

Turbo 7 Log Splitter
Turbo7/0213 Page 9
Safety
IMPORTANT
The information given in the chapter is extremely important for safety purposes. It
describes possible hazards tied to use of the machine and instructions for correct use
of this to avoid injury or damage.
WARNING: The CAMON Turbo 7 Log Splitter has been designed and manufactured to split logs of
the sizes recommended on page 4, g. 2 only.
Use of the machine for any other purpose shall be considered improper and the
manufacturer shall not be liable for any injuries or damage to be ascribed to improper
use of the machine.
The operator must operate the machine drive control with both hands without using
other improvised systems and without tampering with the controls.
When the machine is working, persons and animals must be kept at a distance of at least 5 metres
from the machine.
For the best and safest use, the Log Splitter should be used on a suitable raised surface with a
height between 60cm and 75cm.
NEVER ATTEMPT TO TAMPER WITH THE PROTECTIONS OF THE LOG
SPLITTER OR TO OPERATE THE MACHINE WITHOUT THESE. FAILURE
TO COMPLY WITH THE INSTRUCTIONS GIVEN IN THIS CHAPTER MAY
RESULT IN SERIOUS INJURY OR DAMAGE TO PERSONS, THINGS AND TO
THE MACHINE.
Do not use the Log Splitter to break stone materials (stones, concrete, etc.) or to crush pieces or
metal containers.
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Turbo 7 Log Splitter
Page 10 Turbo7/0213
Safety
General safety regulations
The machine must always be used by one operator only.
Do not use the machine outdoors when it is raining or snowing.
Nobody must be allowed to use the Log Splitter unless they have read the instruction manual and
have been instructed in the regulations to follow for correct and safe use.
The machine must be used by adults only.
Never wear loose, unbuttoned clothing which may become trapped in moving parts.
Use a piece of cardboard or wood rather than the hands in order to search for eventual oil leakages.
Oil jets under pressure can penetrate under skin. In this case, see a doctor at once.
Do not move the Log Splitter while the motor is running.
Do not work on sloping or slippery ground. Position the machine in a at area and ensure that
the operator’s work space is free of objects which may impede the freedom of movement of the
operator.
Keep the log support bench free of waste materials (page 3, g. 1, no. 9) and ensure that the
operator’s work space is free of obstacles: logs, chippings, sawdust, etc.
Check that the logs to be split are free from nails or wire, which may y up or damage the machine,
the ends of the logs must be cut square. branches must be cut off ush with the trunk.
Never try to split logs larger than those indicated in g. 2, page 4. This could be dangerous and
may damage the machine.
Break wood in the direction of the grain, do not place wood across the Log Splitter and leave it in
that position for splitting; it may be dangerous and may seriously damage the machine.
Never attempt to cut two logs at once; one may y up and hit you.
If the log moves away from the blade, retract the ram or the blade and turn the log through 90o.
Do not attempt to load the log in the Log Splitter while the ram is in motion, you could get trapped
and injured.
Keep your hands well away from any splits and cracks which open in the log; these may close
suddenly and crush or amputate your ngers.

Turbo 7 Log Splitter
Turbo7/0213 Page 11
Safety
Do not force the blade by pushing the log on the upper part (g. 9, page 5) as this can cause the
blade to break or damage the body of the machine. Always set the log on the guides.
Never leave the machine unattended while it is running. If you leave the machine, even for a short
time, remove the power supply or any possible cause of accidental start-up.
The Log Splitter must never be used by an operator who is under the inuence of alcohol, drugs,
medicines, or who is tired. A clear mind is essential for safety.
Never try to release a jammed log while the machine is running. The machine must be switched off
during this operation.
Never request the assistance of another person to help you remove a jammed log.
Do not use machines if natural gas, petrol fumes or other inammable vapours are present.
Check that the electric circuit to which the machine will be connected is suitable. Power,
voltage and frequency of the motor must be checked (verify the nameplate on the motor and the
data in this manual). The machine must be connected to a circuit with a regulation differential
switch upstream and, in compliance with the norms (30 mA rated fault current), with a ground
connection.
Use cables with a section of 2.5mm2. Avoid use of free and inadequately insulated connections.
Connections must be made with protected material suitable for outdoor use. Do not use cable
extensions longer than 5m. Cables that are too long or cables with inadequate section
may cause voltage drops and don’t allow the motor to develop all the power. Always
check the cable extension for any damage before using it.
Never open the pushbutton box on the motor. Should this be necessary, contact a qualied
electrician.
Make sure that the machine and the cable never come in contact with water.
Treat the power cable with care. Do not attempt to move the machine by pulling the cable. do not
yank the cable to unplug it; keep the cable away from excessive heat, oil and sharp objects.
Never leave the machine unattended with the power supply “on”. After use, always switch the
machine off and disconnect it from the power supply, especially when any maintenance work is
required.
Do not use alcohol, petrol, or solvents to clean the machine. This could cause the safety information
applied to the machine itself to become illegible.

Turbo 7 Log Splitter
Page 12 Turbo7/0213
Operating the Machine
The Log Splitter, in compliance with standard EN 609-1, is activated with a two hand control. One
hand is used to press the motor drive button (g. 6, no. 1, page 4) while the second activates the
lever of the hydraulic control (no. 2, g. 6, page 4).
Never use the Log Splitter if it is not in perfect order or if it needs servicing. Before starting work,
check correct functioning of all the safety devices (ZHB, push button).
On the back side of the machine there is a bleed screw that must be loosened by about
3 or 4 turns when the Log Splitter is being used (g. 5, page 4). When the Log Splitter
is to be moved, tighten the screw to prevent oil leakage.
Lighting
Lighting must be provided in the entire work area of the Log Splitter to ensure perfect visibility when
operating the machine and during maintenance and adjustments. Even when working outdoors,
there must be sufcient light to work safely. Working at times when insufcient light may result in
poor visibility of the machine and its components (dawn, dusk, night) is prohibited.

Turbo 7 Log Splitter
Turbo7/0213 Page 13
Use
Connect the Log Splitter to the power supply.
Never pass the power cable over the log pusher, close to the wedge or anywhere where it may be
damaged or severed.
Position the log on the beam as shown in g. 6, page 4. The supporting guides (9 in g. 1, page 3)
help to keep the log at the centre of the wedge.
If the log tends to wobble, it must be repositioned turning it so that is remains rmly on the beam.
With your right hand, THOROUGHLY press the starter button of the electric motor (1), and with
your left hand press the control lever (2) all the way down as shown in g. 6 on page 4. The log
pusher will go into action and split the log.
The control lever enables you to manage the work speed and power to adapt to the type of wood
to be split in the best way possible. If the wood is soft, press the lever about halfway down: the
log pusher is activated faster but works with reduced thrust. If the wood is particularly hard or
seasoned, press the lever all the way down: the log pusher is slower but has the maximum power,
with greater possibility to break hard wood.
The speed can be varied during the operation by simply raìsing or lowering the lever.
Warning: the button must be pressed thorougly in order to avoid burning of the inside
contacts.
Repeat the operation with the pieces obtained so as to split the log into several parts.
Never force the Log Splitter for more than a few seconds keeping the cylinder under pressure ¡n
the attempt to split excessively hard wood. Under pressure, the oil will overheat and the machine
could be damaged. It is thus better to stop and rotate the log by 90oto see whether it can be split
in a different position. In any case, if you are not able to split the log, this means that its hardness
exceeds the capacity of the machine and so that log should be discarded so as not to damage the
Log Splitter.
On completing the work, pull the plug. Never yank the plug using the cable. Grasp the body of the
plug and pull it rmly.
When not in use, store the machine where it is protected from atmospheric agents.
To move the machine for short distances use the appropriate handle (no. 10, g. 1, page 3).
When transporting (e.g. loaded on motor vehicles), ensure that all parts of the machine have
cooled down completely, and that the bleeder screw is screwed tight, and the machine is positioned
horizontally.

Turbo 7 Log Splitter
Page 14 Turbo7/0213
This chapter describes routine maintenance, i.e. operations carried out by the operator, on the
Turbo 7 Log Splitter to keep it in perfect working order and therefore reliable for continuous, long-
term use.
All routine maintenance operations must be carried out with the machine off and in the case of log
splitters with electric motor with the power cable disconnected.
Any other maintenance operation not specically outlined in this manual must be carried out by
authorised personnel as a hazardous situation may arise for which the operator is not prepared.
Where extraordinary maintenance or part replacement operations are not carried out by authorised
personnel, the guarantee shall be immediately null and void and the supplier shall be relieved of any
responsibility for injury to persons or animals or damage.
How to change the hydraulic oil
The spent oil must be replaced with new oil of the type indicated on page 8 every 400 hours of
operation. To change the oil, proceed as follows (see also diagram on page 5).
Make sure that the log pusher of the machine is fully retracted.
Unscrew the cap shown in g. 7/A on page 5 and remove it completely.
Position a container under the Log Splitter that can hold 8 litres of oil; then tilt the machine to empty
the oil (g. 7/B, page 5).
Tilt the machine in the other direction (g. 7/C, page 5) and pour in 6 litres of oil of one of the types
indicated on page 8.
Clean the dipstick and insert it (g. 7/D, page 5) to check that the oil level is between the two
notches on the stem.
Clean the cap and washer thoroughly and re-tighten completely but carefully so as not to break the
threading of the cap.
WARNING: NEVER MIX OIL WITH GENERAL WASTE! USED OIL MUST BE
DISPOSED OF ACCORDING TO CURRENT REGULATIONS IN THE COUNTRY
WHERE THE MACHINE IS USED.
Routine Maintenance
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Turbo 7 Log Splitter
Turbo7/0213 Page 15
Relling the hydraulic oil
Periodically check the oil level, which must be between the two notches on the oil cap dipstick (g.
7/D, page 5).
If the level is low, rell using the recommended types of oil on page 8.
Sharpening the wedge
After long periods of operation and when required, sharpen the wedge of the Log Splitter using a
ne-toothed le and taking care to remove any burrs or crushed parts of the metal.
Routine Maintenance

Turbo 7 Log Splitter
Page 16 Turbo7/0213
How to free a jammed log
Release both controls: the log pusher will be fully retracted.
Insert a triangular block of wood under the jammed log and activate the Log Splitter until the wedge
is pushed completely under the piece of wood (g. 8, page 5).
Repeat the operation with larger pieces of wood until the log is completely free.
WARNING:
• NEVER ASK FOR THE ASSISTANCE OF ANOTHER PERSON WHEN FREEING A JAMMED
LOG.
• NOT TO TRY TO EXTRACT THE LOG HITING IT WITH A TOOL AND KEEPING THE
FOOT BLOCKED, THIS COULD CAUSE THE BREAKAGE OF THE MOTOR BLOCK (FIG.
10, PAGE 5).
• ALL THE SAFETY RULES DESCRIBED IN CHAPTER 3 “SAFETY” ON PAGES 9-11 APPLY
WHEN CARRYING OUT THE OPERATIONS DESCRIBED ABOVE.
THE MANUFACTURER SHALL NOT BE HELD RESPONSIBLE IN ANYWAY FOR INJURY TO
PERSONS AND ANIMALS OR DAMAGE TO OBJECTS CAUSED BY IMPROPER USE OF THE
MACHINE OR FAILURE TO COMPLY WITH THE REGULATIONS DESCRIBED.
Troubleshooting
Problems that may arise when using the Log Splitter and recommended remedies are given in the
table on the following page.
In the case of operations carried out by unauthorised personnel, the guarantee will be immediately
null and void and the manufacturer will be relieved of any responsibility for injury to persons and
animals and damage.
Troubleshooting
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Turbo 7 Log Splitter
Turbo7/0213 Page 17
Problem Probable Cause Corrective Action
Log fails to split Incorrect positioning of the
log.
Position the log correctly.
Log exceeds permitted di-
mensions or the wood is too
hard for the capacity of the
machine.
Try to cut a small part or use
other means to reduce the
size of the log.
Wedge does not cut. Sharped the wedge, check for
burrs or nicks, le ¡f neces-
sary.
Oil leak. Locate the leack using a piece
of card or wood. Contact your
dealer.
Hydraulic pressure too low. Contact your dealer.
Rod advances jerkily or with
strong vibrations
Air in the circuit. Check oil level. Top up if
necessary. If problem persists
contact your dealer.
Oil leak from the rod or from
other external points
Leakage from the tank. Check that the bleed screw
has been tightened.
Seals worn. Contact your dealer.
Troubleshooting

Turbo 7 Log Splitter
Page 18 Turbo7/0213
The machine must be scrapped in compliance with all safety regulations for the prevention of
personal injury and damage to the environment and animals.
All parts of the machine must be scrapped and disposed of in accordance with applicable legislation
in the place of scrapping.
Dispose of hydraulic uid and electric parts correctly. Do not dispose of these in the environment,
as they are hazardous pollutants, and treat them in accordance with applicable legislation.
Machines tted with electrical parts must not be disposed of as general waste and must be separated
for disposal as separately collected fractions, deposited at authorised collection points.
The manufacturer is committed to waste recycling (WEEE) and is a member of specialised waste
disposal consortiums.
Incorrect waste disposal is punishable by law.
Scrapping & Disposal of the Machine

Turbo 7 Log Splitter
Turbo7/0213 Page 19
Parts Diagrams

Turbo 7 Log Splitter
Page 20 Turbo7/0213
Parts Diagrams
1
15