C&C Power 90881 Series User manual

Maintenance Bypass Breaker Cabinet
90881 Series Configuration 6
Installation and Operation Manual

03/13/2012 2 755-00084-C6 R03

03/13/2012 3 755-00084-C6 R03
Copyright © 2012 C&C Power, Inc.
All rights reserved.
C&C Power, Inc.
395 Mission Street
Carol Stream, IL 60188
www.ccpower.com
Technical Support:
Phone: [phone]
Email: suppor[email protected]

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TABLE OF CONTENTS
1. Important Information About This Manual................................................................................. 6
1.1 Manual Symbols.................................................................................................................... 6
2. Introduction:................................................................................................................................ 7
3. Safety Precautions....................................................................................................................... 8
4. Inspection Upon Receipt of Goods.............................................................................................. 9
4.1 General .................................................................................................................................. 9
4.2 Visible Damage..................................................................................................................... 9
4.3 Concealed Damage................................................................................................................ 9
4.4 Return of Damaged Goods.................................................................................................... 9
5. System Overview ...................................................................................................................... 10
6. System Specifications................................................................................................................ 11
6.1 AC Input/Output.................................................................................................................. 11
6.2 General Specifications......................................................................................................... 11
7. Installation................................................................................................................................. 12
7.1 Preparation........................................................................................................................... 12
7.1.1 Equipment Inspection................................................................................................... 12
7.1.2 Necessary Equipment and Tools .................................................................................. 12
7.1.3 Installation Safety Precautions ..................................................................................... 12
7.2 Installation Steps ................................................................................................................. 13
7.2.1 Equipment Location ..................................................................................................... 13
7.2.2 Equipment Mounting.................................................................................................... 13
7.2.3 Equipment Connections................................................................................................ 13
8. System Operation: Configuration 6 Interlocks.......................................................................... 14
9. System Maintenance.................................................................................................................. 16
9.1 Fuse Replacement................................................................................................................ 16
10. Reference Materials................................................................................................................. 17
11. Warranty.................................................................................................................................. 19

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1.IMPORTANT INFORMATION ABOUT THIS MANUAL
SAVE THESE INSTRUCTIONS! This manual contains important information that is needed
during the installation and maintenance of the system.
1.1 MANUAL SYMBOLS
Warning:
Indicates information provided to protect the user against personal injury and/or
safety hazards.
Caution:
Indicates information provided to protect the user against safety hazards and/or
possible equipment damage.
Important:
Indicates information provided as an installation or operating instruction or tip as
well as general important installation and system information.

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2. INTRODUCTION:
The C&C Power family would like to thank you for choosing a C&C Power Inc. product for your
equipment needs. We know there are a lot of choices in the industry and we appreciate the
opportunity to supply each of our customers with the highest quality power products
manufactured in the United States today. All of C&C Power’s solutions are factory tested to some
of the highest standards in the industry.
Sales support for future equipment needs or upgrades is provided by our regional sales staff and
qualified representatives. All technical questions and service issues should be directed to our
main office by dialing the number listed below. This is a 24-hour, 7-day service number. After
normal working hours, please leave a detailed message with your phone number on the voice mail
system and a qualified service representative will contact you as quickly as possible.
C&C Power, Inc.
395 Mission Street
Carol Stream, IL 60188
www.ccpower.com
Technical Support:
Phone: [phone]
Email: suppor[email protected]

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3.SAFETY PRECAUTIONS
Before installing or maintaining this system, it is extremely important to read this
manual and be sure that all system drawings and schematics are reviewed and
clearly understood. If there are any questions concerning this manual or any of the
installation or maintenance procedures and/or requirements please contact a C&C
Power representative before proceeding.
When installing this power system, follow all applicable federal, state and local
regulations as well as industry guidelines to insure proper system installation.
Only qualified electricians should attempt to install or service this equipment.
System installation and maintenance should always be performed with heavily
insulated tools.
Always wear eye protection when installing or maintaining batteries and/or power
equipment.
Maintenance Bypass Breaker Cabinet systems can be very heavy. Use a minimum
of two people when unloading and setting equipment in place.
For the safety of others, never leave an open cabinet or panel unattended.
To reduce the risk of fire, replace fuses with the same type and rating of fuses
supplied with the system.
Be sure to fully read and understand this manual and verify that all electrical
connections are correct and properly torqued. Use extreme caution when installing
and maintaining the system!
To avoid personal injury including electrical shock, severe burns and possible
death, all jewelry including bracelets, rings and watches must be removed prior to
installing or servicing this system.

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4. INSPECTION UPON RECEIPT OF GOODS
4.1 GENERAL
Special precautions and care have been taken to ensure the system arrives safe and undamaged.
However, upon receipt, you should inspect the entire shipment, including the crate and any boxes
for evidence of damage that may have occurred during transit.
4.2 VISIBLE DAMAGE
It is the responsibility of the person receiving the shipment to inventory and fully inspect all
materials against the bill of lading or weigh bill IMMEDIATELY while the carrier representative
is still present. Insure that all items are accounted for, including number of skids and quantity of
boxes. Also note any visible external damage that may have occurred during transit. Make all
applicable notations on the delivery receipt before signing and file a damage report with the
carrier.
4.3 CONCEALED DAMAGE
Within 3 to 30 days of receipt (depending on courier), unpack the system and check for any
concealed damage. Check the materials received against the detailed packing list to verify the
quantity and the condition as complete and satisfactory.
Note any damage to the internal packaging, then request an inspection by the carrier and file a
concealed damage claim. If there is a material shortage, contact a C&C Power representative at
the main office to file a claim.
Please contact your shipping company for all shipping damage.
C&C Power is not responsible for any shipping damage.
4.4 RETURN OF DAMAGED GOODS
Should equipment be damaged and require return to C&C Power for repair, a representative will
provide instructions along with an RMA number to expedite the return.
A RMA number must be obtained before returning equipment to C&C Power, Inc.

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5. SYSTEM OVERVIEW
The C&C Power 90881 Series Maintenance Bypass Breaker Cabinet (MBBC) is used in
conjunction with a an Uninterruptable Power Supply (UPS) to maintain total continuity of power
to connected load circuits when bypass of the UPS equipment is required for performance of
regular service and maintenance.
The 90881 Series MBBC’s are available with current capacities ranging from 250 to 400
Amperes with multiple input voltage options available.
The MBBC contains three Cutler Hammer Series C circuit breakers that are protected by a Kirk
Key interlock system.