Capital OS1006 User manual

Instruction
Manual
IMPORTANT
For your safety, read
instructions carefully
before assembling or
using this product.
Save this manual for
future reference. Original Instruction
V.1-202207
Oscilating Sander
OS1006
CAPITAL

INDEX
1GENERAL INFORMATION
1.1 Foreword
1.2 Machine identification
1.3 Customer Service recommendations
2SAFETY PRECAUTIONS
2.1 Safety regulations
2.2 Residual risks
2.3 Safety and information signals
3SPECIFICATIONS
3.1 Main components
3.2 Technical specification
3.3 Electrical connection
3.4 Noise level
4INSTALLATION
4.1 Installation of the machine support
4.2 Install Adjustment Handle
4.3 Attaching abrasive belt guards
4.4 Install baffle plate
4.5 Install extension table
4.6 Setting the extension table
5ADJUSTMENTS AND OPERATIONS
5.1 Safety instructions
5.3 Fitting the sanding belt
5.4 Centering the sanding belt - Height adjustment
5.5 Height adjustment of the table / extension table
5.6 Angle adjustment of the sanding unit
5.7 Sanding belt oscillation on/off
5.8 Extending the machining area
5.9 Set the spring tension - belt tension
5.10 Adjusting the angle - Sanding module inclination
6MAINTENANCE
7TROUBLE SHOOTING
8DIAGRAMS AND COMPONENTS
-2-
5.2 Sanding belts

1. GENERAL INFORMATION
1.1 Foreword
Some information and illustrations in this manual may difer from the machine in your possession,since all the configurations
inherent in the machine complete with all the complete are described and illustrated.Therefore,refer only to that information
strictly connected with the machine configuration you have purchased.
With this manual we would like to provide the necessary information for maintenance and proper use of the machine. The
distribution network is at your service for any technical problem, spare parts or any new requirement you may have for the
development of your activity.
This manual must be read and understood before operating the machine. This will provde a better working knowledge of
the machine, for increased safety and to obtain the best results.
To facilitate its reading, the manual has been divided into sections pointing out the most important operations. For a
quick research of the topics, it is recommended to consult the index. To better stress the importance of some basic
passages, they have been marked by some preceding symbols:
1.2 Machine identification
There is a identification plate fixed to the machine, containing the manufacturer's data, year of construction, serial
number and technical specifications.
1.3 Customer Service recommendations
Apply the machine to skilled and authorized technical staff to carry out any operation dealing with parts disassembly.
Keep to the instructions contained in this manual for the correct use of the machine.
Only skilled and authorized staff shall use and service the machine after reading this manual.
Respect the accident prevention regulations and the general safety and industrial medicine rules.
Indicates imminent risks which may cause serious injury to the operator or other persons. Be
careful and scrupulously follow the instructions.
A statement advising of the need to take care lest serious consequences result in harm to
material items such as the asset or the product.
CAUTION
WARNING
CAUTION
-3-

2. SAFETY PRECAUTIONS
2.1 Safety regulations
Read carefully the operation and maintenance manual before starting, using, servicing and
carrying out any other operation on the machine.
The manufacturer disclaims all responsibilities for damages to persons or things, which might be caused by any failure
to comply with the safety regulations.
- The machine operator shall have all necessary prerequisites in oder to operate a complex machiery.
- It is prohibited to use the machine when under the influence of alcohol, drugs or medication.
- All the operators must be suitably trained for use, adjustment and operation of the machine.
- The operators must carefully read the manual paying particular attention to the warning and safety notes. Furthermore,
they must be informed on the dangers associated with use of the machine and the precautions to be taken, and must
be instructed to periodically inspect the guards and safety devices.
- Before carrying out adjustment, repair or cleaning work, disconnect the machine from the electric power by setting the
main switch to stop.
- After an initial bedding-in period or many hours of operation, the driving belts may slacken; this causes an increase in
the tool stopping time (the stopping time must be less than 10 seconds). Immediately tighten them.
- The working area around the machine must be kept always clean and clear, in order to have an immediate and easy
access to the switchboard.
- Never insert materials which are different from those which are prescribed for the machine utilization. The material to
be machined must not contain any metal parts.
- Never machine pieces which may be too small or too wide ithrespect to the machine capacity.
- Do not work wood which has evident defects (cracks, knots, metal parts, etc.)
- Never place hands among the moving parts and/or materials.
- Keep hands clear from the tool; feed the piece with the aid of a pusher.
- Keep the tools tidy and far away from those not authorized persons.
- Never employ cracked nor uckled, neither not correctlyreground tools.
- Never use the tools beyond the speed limit recommended bythe producers.
- Carefully clean the rest surfaces of tools and make surethat they find perfectly horizontally positioned, and with no
dents at all.
- Always wear gauntlets when handling the tools.
- Mount the tools in the right machining direction.
- Never start the machine before having correctly installed all the protections.
- Connect the dust suction hoods to an adequate suction system; suction must always be activated when the machine is
switched on.
- Never open doors or protections when the machine or the system is operating.
- Many unpleasant experiences have shown that anybody may wear objects which could cause serious accidents.
Therefore, before starting working, take any bracelet, watch or ring off.
- Button the working garment sleeve well around the wrists.
- Take any garment off which, by hanging out, may get tangled in the MOVING UNITS.
- Always wear strong working footwear, as prescribed by the accident-prevention regulations of all countries.
- Use protection glasses. Use appropriate hearing protection systems (headsets, earplugs, etc.) and dust protection
masks.
- Never let unauthorized people repair, service or operate the machine.
- The manufacturer is not responsible for any damage deriving from arbitrary modifications made to the machine.
- Any transport, assembly and dismantling is to be made only by trained staff, who shall have specific skill for the
specified operation.
- The operator must never leave the machine unattended during operation.
- During any working cycle break, switch the machine off.
- In case of long working cycle breaks, disconnect the general power supply.
WARNING
-4-

2.2 Residual risks
Despite observance of all the safety regulations, and use according to the rules described in this manual, residual risks
may still be present, among which the most recurring are:
- contact with tool
- contact with moving parts (belts, pulleys, etc..)
- recoil of the piece or part of it
- accidents due to wood splinters or fragments
- injury from workpiece kickback
- electrocution from contact with live parts
- danger due to incorrect tool installation
- inverse tool rotation due to incorrect electrical connection
- danger due to dust inhalation in case of working without vacuum cleaner.
Bear in mind that the use of any machine tool carries risks.
Use the appropriate care and concentration for any type of machining (also the most simple).
The highest safety is in your hands.
2.3 Safet y and information signals
This signals may be applied on the machine; in some cases they indicate possible danger conditions, in others they
serve as indication.
Always take the utmost care.
SAFETY SIGNALS:
Risk of eye injury. Wear eye protection.
Wear hearing protection systems.
Danger of electric shock. Do not access the area when the machine is powered.
Carefully read and understand the manual before using the machine.
INFORMATION SIGNALS:
Indicate the technical characteristics, direction of rotation and inclination, block and release, etc.
Carefully following the directions to simply the use and adjustment of the machine.
The signals are graphically described and do not require further explanation.
-5-

3. SPECIFICATIONS
3.2 Technical specification
-6-
Volts, Hertz ......................................................................................................................
Amps................................................................................................................................
Motor Power.....................................................................................................................
Sanding roller...................................................................................................................
Sanding belt.....................................................................................................................
Sanding belt tilt.................................................................................................................
Sanding belt speed............................................................................................................
Oscillating range...............................................................................................................
Oscillating frequency........................................................................................................
220-240 V,50 HZ
12.2 A
3 HP
110 mm
2515 x 150 mm
0-90°
17 m/s
5 mm
75 /min
1. Lifting handwheel
2. Extension table
3. Sanding belts
4. Tensioning handle
5. Table
6. Baffle plate
7. Suction port
8. Sanding belt oscillation
10. Base frame
3.1 Main components
6
10
8
1
3 5
9
7
2
9. Switch
Dust Port...........................................................................................................................63 mm
Table Height..................................................................................................................... 900-1000 mm
Overall Size...................................................................................................................... 1488x530x1170 mm
Net Weight........................................................................................................................172 Kgs
4
11. Emergency stop switch
11

-7-
To avoid electrocution or fire, any maintenance or repair
to electrical system should be done only by qualified
electricians using genuine replacement parts.
WARNING
3.3 Electrical connection
- Electrical installation should be carried out by competent,
qualified personnel.
- The mains connection should be made using the
terminal box.
- Replacement of the power supply cable should only be
done by a qualified electrician.
SWITCH
MOTOR
1.5mm2
1.5mm2

3.4 Noise level
No load Load
Sound Pressure Level < 80dB(A) < 90dB(A)
Sound Power Level < 90dB(A) < 100dB(A)
The noise levels measured are emission levels and not necessarily the safe working level. Although there is a
correlation between the emission levels and the exposure levels, this cannot be used reliably to determine whether or
not further precautions are required. The factors which affect the actual level of operator exposure include the duration
of exposure, the ambient characteristics and other sources of emission, for example, the number of machines and
other adjacent machining. The permitted exposure values may also vary from country to country. Nevertheless, this
information allows the user of the machine to better evaluate the dangers and risks.
Other factors which reduce exposure to noise are:
- correct tool choice
- tool and machine maintenance
- use of hearing protection systems (e.g. headsets, earplugs,...)
WARNING Please use the hearing protection systems if the above mentioned noise levels
exceed 95dB(A).
-8-
WARNING
4. INSTALLATION
The machine must not be plugged in and the power switch must be in the OFF position untill
installation is complete.
Risk of injury!: Improper assembly and installation can lead to serious physical injury or equipment
damage. For this reason, this work may only be carried out by authorised, trained personnel who
are familiar with how to operate the machine and in strict observance of all safety instructions.
4.1 Installation of the machine support
WARNING
The machine is heavy .It is best to assemble the machine near the area where it will eventually
reside. Heavy dead weights can easily cause an injury. To facilitate assembly, ensure the presence
of a minimum of one additional people.
Part No. Description
1 Upper frame
2 Metal sheet
3 Leg
4 Cup head square neck bolt M6x16
5 Hex nut M6
6 Flat washer
1
2
3 4
6
5

1. Check the contents of the Stand against the parts list above, and lay out the parts for quick reference.
2. On a protected surface, lie the Upper Frame (#1) upside down so that the legs can be attached.
3. Attach the four Legs (#3) to the frame with the Carriage Bolts, Washers and Nuts (#4, 5, 6). Note that
the legs are universal and will attach to any corner of the stand. Do not fully tighten the nuts at this time.
4. Turn the Shelf (#2) upside down, fit it inside of the four legs and fasten it in place. Hand tighten the nuts
only.Attach the four Footing(#7) to the Legs.
5. The stand is now assembled and can be turned upright.
-9-
4.2 Install Adjustment Handle
6. Place the machine stand on the machine frame(#8).
Take measures to prevent the machine from slipping
sideways.
8
11
10
9
7. Thread the screws (#9) through the holes of both
stands and fasten with washer(#10) and nut(#11).
1
2
1. Thread the adjustment handle (#2) into the hole
of the adjustment lever.
2. Lock the nut (#1).

4.4 Install baffle plate
4.5 Install extension table
-10-
4.3 Attaching abrasive belt guards
1
2
3
1. Hook the recesses of the abrasive belt guards(#1).
onto the two guide screws(#2).
2. Tighten the locking handle(#3).
1. Thread the baffle plate(#2)with the positioning pin on the hole.
2. Tighten the locking handle(#1).
1
2
1
2
1. Insert the guiding shaft of the extension table(#1)into the
hole. Place the worktable at the bottom.
2. Tighten the adjustable handle(#2).

-11-
4.6 Setting the extension table
XRisk of material damage! Set the extension table with
sufficient distance to the sanding belt! There is the risk of collision.
WARNING
1.Setting the distance of the roller to the extension table.
1.1 Loosen the hexagonal bolts(#1) with 13mm hexagonal spanner.
1.2 Move the bracket(#2) along the slotted holes.
1.3 Tighten the hexagonal bolts.
12
Y
2.Setting the angle of the roller to the extension table.
1.1 Loosen the hexagonal bolts(#1) with 13mm hexagonal spanner.
1.2 Adjusting the set screw(#3) with 4mm Soket head cap spanner.
1.3 Tighten the hexagonal bolts.
3

-12-
5. ADJUSTMENTS AND OPERATIONS
5.1 Safety instructions
Improper adjustment and setup work can lead to serious physical injury or material damage.
For this reason, this work may only be carried out by authorised,trained personnel who are
familiar with how to operate the machine and in strict observance of all safety instructions.
WARNING
5.1.1 Before beginning any maintenance work on the
machine, switch it off and secure it against accidentally
being switched on again.
5.1.2 Before commencing any work with the machine,
inspect it to ensure that it is complete and in
technically good condition.
5.1.3 Ensure that there is sufficient space to work around
the machine.
5.1.4 Keep the work area orderly and clean. Components
and tools that are not put in their correct place or put
away may be the cause of accidents!
5.1.5 Install the safety equipment according to the
instructions and check that it functions properly.
5.2 Sanding belts
5.2.1 Never use a torn sanding belt.
5.2.2 Only use appropriate sanding belts.
5.2.3 Ensure that the surfaces of the rollers are clean
and free of dust before attaching a sanding belt.
Only use appropriate sanding belts:
Sanding belts 2515 x 150 mm #80
Sanding belts 2515 x 150 mm #100
Sanding belts 2515 x 150 mm #120
Sanding belts 2515 x 150 mm #150
Direction of rotation
1. Connect the plug to the power supply.
2. Switch on and let the machine run briefly.
3. While the motor is running, check its
direction of rotation.
4. Should a change in the direction of rotation
be necessary, switch the two phases on the
power cable.
Make sure that the sanding belt is running in the correct direction.
The direction of rotation is indicated by an arrow on the back of the abrasive belt.
WARNING

5.3 Fitting the sanding belt
-13-
1. Remove the workpiece stop.
2. Remove the rear abrasive belt cover.
3. Tilt t he tensioning handle(#1) until it snaps into place.
4. Remove the sanding belt by twisting it slightl y whi le
pulling it out.
5. Hook a new sanding belt around.
6. Unlock the tensioning handle(#1) to tension theabrasive belt.
7. Ensure that the upp er sanding edge always runs beneath
the upp er edge of the belt glidin g surface or the drive r oll ers(#2) .
-
8. Reassemble the rear abrasive belt cover an - .potseceipkrowd
12
2
5.4 Centering the sanding belt - Height adjustment
Warning
Ensure that the upper sanding edge always runs beneath the upper edge
of the belt gliding surface or the drive rollers.
The sanding belt is centered during the machine test in the factory.
Proceed very cautiously with the settings described here.
Sanding belt - Height adjustment :
1. Start the machine.
2. Adjust the angle with adjusting nuts
Depending on the direction of adjustment of the belt
roller, loosen the adjusting nut on the corresponding
side.
When the belt runs along the center of the belt roller,
fix the setting with the locking nut.
• Direction adjusting nut 1: Increase belt run
• Direction adjusting nut 2: Lower belt run
1
2

-14-
1
2
5.5 Height adjustment of the table / extension table
Table :
1. Release the adjustable handle(#4).
2. Table height adjusted using the handwheel(#3).
• Clockwise: lower
• Anti-clockwise: higher
3. Clamp the adjustable handle.
Extension table :
1. Release the adjustable handle(#2).
2. For height adjustment, move the
extension table(#1) to the desired position.
3. Clamp the adjustable handle.
3
4
5
1
2
90
80
85
3
5.6 Angle adjustment of the sanding unit
The sanding unit is continuously
adjustable between 0 -90°.
1. Release the adjustable handle(#1).
Use the handgrip (#2) to swivel the unit.
2. Set the angle between 0° and 90° on
the scale (#3).
3. Clamp the adjustable handle.
5.7 Sanding belt oscillation on/off
The oscillation of the grinding belt can be switched on or off to change
the grinding pattern.To prevent one-sided wear of the abrasive belt,
switch on the switched-off oscillation stroke again after use.
WARNING
1. Release the adjustable handle(#1).
2. Use the lever (#2) to switch the oscillation of the grinding
belt on and off.
• Switching on the machine: Shift the lever to the back.
• Switching off the machine: Shift the lever to the front.
3. Clamp the adjustable handle.
1
2

5.8 Extending the machining area
-15-
For longer workpieces the grinding surface can be enlarged.
1. Remove the baffle plate(#1).
2. Release the screw(#3).
3. Swing the extraction flap(#2) upwards.
4. To reassemble, follow the instructions in the reverse order.
1
3
2
5.9 Set the spring tension - belt tension
X
1
2
1. Remove the workpiece stop.
2. Remove the rear abrasive belt cover.
3. Tilt the tensioning handle(#1) until it snaps into place
4. Remove the sanding belt by twisting it slightly while pulling it out.
5. Measure the distance X.
6. Adjust the distance: 128 mm
7. To adjust the distance, turn the nut(#2).
8. To reassemble, follow the instructions in the reverse order.

-16-
5.10 Adjusting the angle - Sanding module inclination
90°
90° - Angle :
1. Before beginning any maintenance work on the
machine, switch it off and secure it against accidentally
being switched on again.
2. Release the adjustable handle(#1).
3. Loosen the locking nut(#2).
4. Tilt in 90° direction.
5. Place the test piece or 90° angle on the working
table and the grinding belt support.
6. Adjust the fence screws (#3)(set at 90°).
7. Tighten the lock nut again.
8. Test the adjustment and if required, readjust.
1
2
3
2
3
0° - Angle :
1. Before beginning any maintenance work on the
machine, switch it off and secure it against accidentally
being switched on again.
2. Release the adjustable handle(#1).
3. Loosen the locking nut(#2).
4. Tilt in 0° direction.
5. Place the test piece or 90° angle on the working
table and the grinding belt support.
6. Adjust the fence screws(#3) (set at 0°)
7. Tighten the lock nut again.
8. Test the adjustment and if required, readjust.
1

6. MAINTENANCE
-17-
7. TROUBLE SHOOTING
For your own safety, always turn off and uppug the
machine before carrying out any troubleshooting.
WARNING
CAUTION
Before cleaning or carrying out maintenance work, disconnect the machine from
the power source (wall socket). Never use water or other liquids to clean the
machine.Use a brush. Regular maintenance of the machine will prevent
unnecessary problem.
WARNING
Improper maintenance can cause serious injury or damage. For this reason, this
work may only be carried out by authorised, trained personnel who are familiar
with how to operate the machine and in strict observance of all safety instructions.
Maintenance schedule
Interval: Component Task to accomplish
Daily Machine Remove dust and shavings
Table surfaces Remove dust and shavings
Infeed fence Remove dust and shavings
Dust extractor Check for defects
Sanding belt Damage and function check; replace if
necessary
Drive wheels Remove dust and shavings from the
bearing tracks.
Every 40 operating hours, At
least once a month
Dust extractor Check efficiency
every 6 months Height adjustment of the working table Control and lubrication (if required)
guiding shaft - side working table Control and lubrication (if required)
Tiltable table Control and lubrication (if required)
Repairing faults incorrectly can result in personal injury or damage to the machine.
For this reason, this work may only be carried out by authorised, trained personnel
who are familiar with how to operate the machine and in strict observance of all
safety instructions.
WARNING
7.1 Machine faults
Symptom Possible cause Solution
-tiws eb ton nac enihcam ehT
ched on
Not enough tension Check the power supply
The main fuse in the supply pipe has
blown
Replace the main fuse
The sanding motor will not start The motor has failed thermally Leave the machine to cool down /
Start the machine again
The fuses have blown Replace the fuses
Do not make adjustments while the lathe is running,Ensure the switch is off,
power is disconnected and all moving parts have stopped before servicing.
Failure to comply may result in serious injury.
WARNING

-18-
7.2 Belt guidance faults
Symptom Possible cause Solution
gnippils si tleb gnidnas ehT
off the sanding unit
The sanding belt is not running in the
centre
thgieH - tleb gnidnas gnitsujdA
The sanding belt is tilted Hang another sanding belt around
Belt tension too low Set the spring tension
The sanding belt rattles The joint (splice) is irregular Hang another sanding belt around
The sanding belt is damp Leave the sanding belt to run for a few
eht taht erusne oT .tuo yrd ot setunim
sanding belt does not rattle, store it in
a dry place
Sanding belt - The guides are dirty Clean the appropriate part
Abrasive belt support is not parallel Contact service technician
egarots tleb gnidnas elbarovafnUerutpur stleb gnidnas ehT
(too wet)
Hang a new sanding belt around;
handle the sanding belts according to
the
instructions in the Storage“ chapter
ro tleb gnidnas eht ni sdlew rooP
the sanding belt sides are damaged
Hang a new sanding belt around; take
note of the correct welds and handle
the sanding belts according to the
instructions in the "Storage" chapter.
Carefully install the sanding belts in
the machine
The sanding belt is overloaded Use a sanding belt with a coarser
grain size or, decrease the depth of cut
The angle on the workpiece
deviates from the set angle
Angle setting misadjusted Adjusting the angle
7.3 Sanding imperfections
Symptom Possible cause Solution
The workpieces are being
sanded diagonally
Abrasive belt support is not parallel Contact service technician
Lines are appearing in the
workpiece length during the
sanding process
The sanding belt grains are crushed or
the sanding belt is damaged as a result
of irregularities on the workpieces (e.g.
due to protruding nails)
Hook a new sanding belt around and
feed the workpieces over the whole
width
The sanding belt is covered with glue
-krow dednas ylsuoiverp morf tsud ro
pieces
Hook a new sanding belt around.
Ensure that the workpieces do not
have any protruding nails or contain
any undesired impediments
Sanding belt - The guides are dirty Clean the appropriate part
Cross lines have appeared in the
workpiece width
The weld on the sanding belt has a
difference in thickness which shows on
the workpiece
Place another sanding belt around;
take note of the correct welds
Burn traces have appeared on
the
workpiece and the sanding belt
during
the sanding process
The grain size employed is too fine to
achieve the desired depth of cut
Use a sanding belt with a coarser
grain size or, decrease the depth of cut
The sanding belt is blunt or covered in
a layer of fine dust
Hook a new sanding belt around

-19-
8 DIAGRAMS AND COMPONENTS
17 7
18
6 165 4 71
910 8
11
12
13
8
10
9
14 1213
2
1
No. Description
1 Upper box assembly
2 Switch
3 Pan head screw M4X8
19 Main bracket
5 Adjustable handle
15 Cap for switchcover
8 Hex socket cap screw M8x12
9 Cap nut M8
10 Washer M8
11 Hex flange bolt M8x30
12 Strain relief M20
13 Nut M20
14 Tapping screw
6 Locking shaft
16 Locking tube
17 Plastic washer
18 Hex nut M20
4 Washer M10
7 Cap nut M10
3
19
19
15
21
20
Emergency stop switch
Screw
21
20

-20-
1
3
4
10
9
8 7 6 5
78
56
12
11
2
10
9
No. Description
1 Table
2 Front cover
3 Left support plate
4 Right support plate
5 Rack and pinion
6 Hex flange bolt M8x12
12 Washer M6
11 Hex bolt M6x10
9 Hex bolt M8x12
10 Washer M8
8
Gas pressure spring
7
Hex nut M8