Capital OS1006 User manual

Instruction
Manual
IMPORTANT
For your safety, read
instructions carefully
before assembling or
using this product.
Save this manual for
future reference. Original Instruction
V.1-202207
Oscilating Sander
OS1006
CAPITAL

INDEX
1GENERAL INFORMATION
1.1 Foreword
1.2 Machine identification
1.3 Customer Service recommendations
2SAFETY PRECAUTIONS
2.1 Safety regulations
2.2 Residual risks
2.3 Safety and information signals
3SPECIFICATIONS
3.1 Main components
3.2 Technical specification
3.3 Electrical connection
3.4 Noise level
4INSTALLATION
4.1 Installation of the machine support
4.2 Install Adjustment Handle
4.3 Attaching abrasive belt guards
4.4 Install baffle plate
4.5 Install extension table
4.6 Setting the extension table
5ADJUSTMENTS AND OPERATIONS
5.1 Safety instructions
5.3 Fitting the sanding belt
5.4 Centering the sanding belt - Height adjustment
5.5 Height adjustment of the table / extension table
5.6 Angle adjustment of the sanding unit
5.7 Sanding belt oscillation on/off
5.8 Extending the machining area
5.9 Set the spring tension - belt tension
5.10 Adjusting the angle - Sanding module inclination
6MAINTENANCE
7TROUBLE SHOOTING
8DIAGRAMS AND COMPONENTS
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5.2 Sanding belts

1. GENERAL INFORMATION
1.1 Foreword
Some information and illustrations in this manual may difer from the machine in your possession,since all the configurations
inherent in the machine complete with all the complete are described and illustrated.Therefore,refer only to that information
strictly connected with the machine configuration you have purchased.
With this manual we would like to provide the necessary information for maintenance and proper use of the machine. The
distribution network is at your service for any technical problem, spare parts or any new requirement you may have for the
development of your activity.
This manual must be read and understood before operating the machine. This will provde a better working knowledge of
the machine, for increased safety and to obtain the best results.
To facilitate its reading, the manual has been divided into sections pointing out the most important operations. For a
quick research of the topics, it is recommended to consult the index. To better stress the importance of some basic
passages, they have been marked by some preceding symbols:
1.2 Machine identification
There is a identification plate fixed to the machine, containing the manufacturer's data, year of construction, serial
number and technical specifications.
1.3 Customer Service recommendations
Apply the machine to skilled and authorized technical staff to carry out any operation dealing with parts disassembly.
Keep to the instructions contained in this manual for the correct use of the machine.
Only skilled and authorized staff shall use and service the machine after reading this manual.
Respect the accident prevention regulations and the general safety and industrial medicine rules.
Indicates imminent risks which may cause serious injury to the operator or other persons. Be
careful and scrupulously follow the instructions.
A statement advising of the need to take care lest serious consequences result in harm to
material items such as the asset or the product.
CAUTION
WARNING
CAUTION
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2. SAFETY PRECAUTIONS
2.1 Safety regulations
Read carefully the operation and maintenance manual before starting, using, servicing and
carrying out any other operation on the machine.
The manufacturer disclaims all responsibilities for damages to persons or things, which might be caused by any failure
to comply with the safety regulations.
- The machine operator shall have all necessary prerequisites in oder to operate a complex machiery.
- It is prohibited to use the machine when under the influence of alcohol, drugs or medication.
- All the operators must be suitably trained for use, adjustment and operation of the machine.
- The operators must carefully read the manual paying particular attention to the warning and safety notes. Furthermore,
they must be informed on the dangers associated with use of the machine and the precautions to be taken, and must
be instructed to periodically inspect the guards and safety devices.
- Before carrying out adjustment, repair or cleaning work, disconnect the machine from the electric power by setting the
main switch to stop.
- After an initial bedding-in period or many hours of operation, the driving belts may slacken; this causes an increase in
the tool stopping time (the stopping time must be less than 10 seconds). Immediately tighten them.
- The working area around the machine must be kept always clean and clear, in order to have an immediate and easy
access to the switchboard.
- Never insert materials which are different from those which are prescribed for the machine utilization. The material to
be machined must not contain any metal parts.
- Never machine pieces which may be too small or too wide ithrespect to the machine capacity.
- Do not work wood which has evident defects (cracks, knots, metal parts, etc.)
- Never place hands among the moving parts and/or materials.
- Keep hands clear from the tool; feed the piece with the aid of a pusher.
- Keep the tools tidy and far away from those not authorized persons.
- Never employ cracked nor uckled, neither not correctlyreground tools.
- Never use the tools beyond the speed limit recommended bythe producers.
- Carefully clean the rest surfaces of tools and make surethat they find perfectly horizontally positioned, and with no
dents at all.
- Always wear gauntlets when handling the tools.
- Mount the tools in the right machining direction.
- Never start the machine before having correctly installed all the protections.
- Connect the dust suction hoods to an adequate suction system; suction must always be activated when the machine is
switched on.
- Never open doors or protections when the machine or the system is operating.
- Many unpleasant experiences have shown that anybody may wear objects which could cause serious accidents.
Therefore, before starting working, take any bracelet, watch or ring off.
- Button the working garment sleeve well around the wrists.
- Take any garment off which, by hanging out, may get tangled in the MOVING UNITS.
- Always wear strong working footwear, as prescribed by the accident-prevention regulations of all countries.
- Use protection glasses. Use appropriate hearing protection systems (headsets, earplugs, etc.) and dust protection
masks.
- Never let unauthorized people repair, service or operate the machine.
- The manufacturer is not responsible for any damage deriving from arbitrary modifications made to the machine.
- Any transport, assembly and dismantling is to be made only by trained staff, who shall have specific skill for the
specified operation.
- The operator must never leave the machine unattended during operation.
- During any working cycle break, switch the machine off.
- In case of long working cycle breaks, disconnect the general power supply.
WARNING
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2.2 Residual risks
Despite observance of all the safety regulations, and use according to the rules described in this manual, residual risks
may still be present, among which the most recurring are:
- contact with tool
- contact with moving parts (belts, pulleys, etc..)
- recoil of the piece or part of it
- accidents due to wood splinters or fragments
- injury from workpiece kickback
- electrocution from contact with live parts
- danger due to incorrect tool installation
- inverse tool rotation due to incorrect electrical connection
- danger due to dust inhalation in case of working without vacuum cleaner.
Bear in mind that the use of any machine tool carries risks.
Use the appropriate care and concentration for any type of machining (also the most simple).
The highest safety is in your hands.
2.3 Safet y and information signals
This signals may be applied on the machine; in some cases they indicate possible danger conditions, in others they
serve as indication.
Always take the utmost care.
SAFETY SIGNALS:
Risk of eye injury. Wear eye protection.
Wear hearing protection systems.
Danger of electric shock. Do not access the area when the machine is powered.
Carefully read and understand the manual before using the machine.
INFORMATION SIGNALS:
Indicate the technical characteristics, direction of rotation and inclination, block and release, etc.
Carefully following the directions to simply the use and adjustment of the machine.
The signals are graphically described and do not require further explanation.
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3. SPECIFICATIONS
3.2 Technical specification
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Volts, Hertz ......................................................................................................................
Amps................................................................................................................................
Motor Power.....................................................................................................................
Sanding roller...................................................................................................................
Sanding belt.....................................................................................................................
Sanding belt tilt.................................................................................................................
Sanding belt speed............................................................................................................
Oscillating range...............................................................................................................
Oscillating frequency........................................................................................................
220-240 V,50 HZ
12.2 A
3 HP
110 mm
2515 x 150 mm
0-90°
17 m/s
5 mm
75 /min
1. Lifting handwheel
2. Extension table
3. Sanding belts
4. Tensioning handle
5. Table
6. Baffle plate
7. Suction port
8. Sanding belt oscillation
10. Base frame
3.1 Main components
6
10
8
1
3 5
9
7
2
9. Switch
Dust Port...........................................................................................................................63 mm
Table Height..................................................................................................................... 900-1000 mm
Overall Size...................................................................................................................... 1488x530x1170 mm
Net Weight........................................................................................................................172 Kgs
4
11. Emergency stop switch
11

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To avoid electrocution or fire, any maintenance or repair
to electrical system should be done only by qualified
electricians using genuine replacement parts.
WARNING
3.3 Electrical connection
- Electrical installation should be carried out by competent,
qualified personnel.
- The mains connection should be made using the
terminal box.
- Replacement of the power supply cable should only be
done by a qualified electrician.
SWITCH
MOTOR
1.5mm2
1.5mm2

3.4 Noise level
No load Load
Sound Pressure Level < 80dB(A) < 90dB(A)
Sound Power Level < 90dB(A) < 100dB(A)
The noise levels measured are emission levels and not necessarily the safe working level. Although there is a
correlation between the emission levels and the exposure levels, this cannot be used reliably to determine whether or
not further precautions are required. The factors which affect the actual level of operator exposure include the duration
of exposure, the ambient characteristics and other sources of emission, for example, the number of machines and
other adjacent machining. The permitted exposure values may also vary from country to country. Nevertheless, this
information allows the user of the machine to better evaluate the dangers and risks.
Other factors which reduce exposure to noise are:
- correct tool choice
- tool and machine maintenance
- use of hearing protection systems (e.g. headsets, earplugs,...)
WARNING Please use the hearing protection systems if the above mentioned noise levels
exceed 95dB(A).
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WARNING
4. INSTALLATION
The machine must not be plugged in and the power switch must be in the OFF position untill
installation is complete.
Risk of injury!: Improper assembly and installation can lead to serious physical injury or equipment
damage. For this reason, this work may only be carried out by authorised, trained personnel who
are familiar with how to operate the machine and in strict observance of all safety instructions.
4.1 Installation of the machine support
WARNING
The machine is heavy .It is best to assemble the machine near the area where it will eventually
reside. Heavy dead weights can easily cause an injury. To facilitate assembly, ensure the presence
of a minimum of one additional people.
Part No. Description
1 Upper frame
2 Metal sheet
3 Leg
4 Cup head square neck bolt M6x16
5 Hex nut M6
6 Flat washer
1
2
3 4
6
5

1. Check the contents of the Stand against the parts list above, and lay out the parts for quick reference.
2. On a protected surface, lie the Upper Frame (#1) upside down so that the legs can be attached.
3. Attach the four Legs (#3) to the frame with the Carriage Bolts, Washers and Nuts (#4, 5, 6). Note that
the legs are universal and will attach to any corner of the stand. Do not fully tighten the nuts at this time.
4. Turn the Shelf (#2) upside down, fit it inside of the four legs and fasten it in place. Hand tighten the nuts
only.Attach the four Footing(#7) to the Legs.
5. The stand is now assembled and can be turned upright.
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4.2 Install Adjustment Handle
6. Place the machine stand on the machine frame(#8).
Take measures to prevent the machine from slipping
sideways.
8
11
10
9
7. Thread the screws (#9) through the holes of both
stands and fasten with washer(#10) and nut(#11).
1
2
1. Thread the adjustment handle (#2) into the hole
of the adjustment lever.
2. Lock the nut (#1).

4.4 Install baffle plate
4.5 Install extension table
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4.3 Attaching abrasive belt guards
1
2
3
1. Hook the recesses of the abrasive belt guards(#1).
onto the two guide screws(#2).
2. Tighten the locking handle(#3).
1. Thread the baffle plate(#2)with the positioning pin on the hole.
2. Tighten the locking handle(#1).
1
2
1
2
1. Insert the guiding shaft of the extension table(#1)into the
hole. Place the worktable at the bottom.
2. Tighten the adjustable handle(#2).