Caple CR9205 User manual

2
Thank you for buying your new CAPLE cooker.
To ensure that you get the best results from your new CAPLE cooker, we strong-
ly suggest that you read this instruction manual thoroughly before use.
This manual contains installation advice, cleaning tips and a cooking guide, as well
as other important facts about your CAPLE cooker.
If treated with care, your CAPLE appliance should give you years of trouble-free
cooking.
For Product Service or Spare Parts
please check contact details at:
www.caple.co.uk

3
The CE marking confirms that the appliance conforms to the following EU directives:
- safety requirements of Directive “Gas” 2009/142/EC;
- safety requirements of Directive “Low voltage” 2006/95/EC;
- protection requirements of Directive “EMC” 2004/108/EC;
- requirements of Directive 93/68/EEC.
Important:
This appliance is designed and manufactured solely for the cooking of domestic
(household) food and is not suitable for any non domestic application and there-
fore should not be used in a commercial environment.
This appliance guarantee will be void if the appliance is used within a non domes-
tic environment i.e. a semi commercial, commercial or communal environment.
Important information for correct disposal of the product in accor-
dance with EC directive 2002/96/EC.
At the end of its working life, the product must not be disposed of
as urban waste. It must be taken to a special local authority differ-
entiated waste collection centre or to a dealer providing this service.
Disposing of a household appliance separately avoids possible neg-
ative consequences for the environment and health deriving from inap-
propriate disposal and enables the constituent materials to be recov-
ered to obtain significant savings in energy and resources. As a
reminder of the need to dispose of household appliances separately,
the product is marked with a crossed-out wheeled dustbin.

4
After having unpacked the appliance, check to ensure that it is not damaged and that the
oven doors close correctly. In case of doubt, do not use it and consult your supplier or a
professionally qualified technician.
Packing elements (i.e. plastic bags, polystyrene foam, nails, packing straps, etc.) should not
be left around within easy reach of children, as these may cause serious injuries.
• Do not attempt to modify the technical characteristics of the appliance as this may cause
danger to users.
• Do not carry out cleaning or maintenance operations on the appliance without having
previously disconnected it from the electric power supply.
• If you should decide not to use this appliance any longer (or decide to substitute an older
model), before disposing of it, it is recommended that it be made inoperative in an appro-
priate manner in accordance to health and environmental protection regulations, ensur-
ing in particular that all potentially hazardous parts be made harmless, especially in rela-
tion to children who could play with unused appliances.
• After use, ensure that the knobs are in off position.
• eep children away from the appliance during use.
• Household appliances are not intended to be played with by children. Young children
should be supervised to ensure that they do not play with the appliance.
• Children, or persons with a disability which limits their ability to use the appliance, should
have a responsible person to instruct them in its use.
• The instructor should be satisfied that they can use the appliance without danger to them
selves or their surroundings.
• During and after use of the cooker, certain parts will become very hot. Do not touch hot
parts.
• Some appliances are supplied with a protective film on steel and aluminium parts.
This film must be removed before using the appliance.
• WARNING
When correctly installed, your product meets all safety requirements laid down for this
type of product category. However special care should be taken around the rear or the
underneath of the appliance as these areas are not designed or intended to be touched
and may contain sharp or rough edges, that may cause injury.
Important precautions and recommendations

5
• Fire risk! Do not store flammable material in the oven or in the storage compartment.
• Make sure that electrical cables connecting other appliances in the proximity of the cook-
er cannot come into contact with the hob or become entrapped in the oven door/s.
• Do not line the oven walls with aluminium foil. Do not place baking trays or the drip tray
on the base of the oven chamber.
• The manufacturer declines all liability for injury to persons or damage to property caused
by incorrect or improper use of the appliance.
• The various components of the appliance are recyclable. Dispose of them in accordance
with the regulations in force in your country. If the appliance is to be scrapped, remove
the power cord.
• Always use oven gloves when removing the shelves and food trays from the oven whilst
hot.
• Do not hang towels, dishcloths or other items on the appliance or its handle/s – as this
could be a fire hazard.
• Clean the oven regularly and do not allow fat or oils to build up in the oven base or tray.
Remove spillages as soon as they occur.
• Do not stand on the cooker or on the open oven door/s.
• Always stand back from the appliance when opening the oven door/s to allow steam and
hot air to escape before removing the food.
• This appliance is for domestic use only.
• WARNING: Taking care NOT to lift the cooker by the door handle/s.
• Safe food handling: leave food in the oven for as short a time as possible before
and after cooking. This is to avoid contamination by organisms which may cause
food poisoning. Take particular care during warmer weather.
• Do not operate your appliance by means of an external timer or separate remote-
control system.

6
1 - Electrical Requirements
WARNING!
ELECTRICITY CAN BE EXTREMELY DANGEROUS.
THIS APPLIANCE MUST BE EARTHED.
For your safety please read the following information:
This appliance must be installed by a qualified technician according with the current
local regulations and in compliance with the manufacturer instructions.
The appliance must be connected to the electrical network verifying above all that the
voltage corresponds to the value indicated on the specifications plate and that the
cables section of the electrical plant can bear the load which is also indicated on the
plate.
The cooker must be connected directly to the mains placing an omnipolar switch with
minimum opening between the contacts of 3 mm between the appliance and the mains.
The power supply cable must not touch the hot parts and must be positioned so that
it does not exceed 75°C at any point.
Once the cooker has been installed, the switch must always be accessible.
Before effecting any intervention on the electrical parts the appliance must be
disconnected from the network.
IMPORTANT: This cooker must be connected to a suitable double pole control
unit adjacent to the cooker.
NO DIVERSITY CAN BE APPLIED TO THIS CONTROL UNIT.

7
1 - Electrical Installation - Wall box connection
This appliance must be connected to a
double pole isolating switch (fig. 1.1) and
to the terminal block in the cooker (figs.
1.2 & 1.3) using the following guide:
FUSE
DOUBLE POLE SWITCHED
FUSED SPUR OUTLET
USE A 20 AMP FUSE
ON
Fig. 1.1
1) The wire which is coloured brown
must be connected to the terminal
marked L(Live), or coloured Red.
2) The wire which is coloured blue must
be connected to the terminal marked
N(Neutral), or coloured Black.
3) The wire which is coloured green and
yellow must be connected to the ter-
minal marked E(Earth) or
coloured Green.
IMPORTANT: These connections must
be carried out by a qualified electrical
engineer.
CONNECTING FEEDER CABLE
To connect the feeder cable to the cook-
er it is necessary to:
– Remove the screw that hold shield “A”
behind the cooker (fig. 1.2).
– Insert the feeder cable of the suitable
section (as described in the next
chapter) into the cable clamp “D”.
– Connect the phase and earth cables
to the terminal block “B” according to
the diagram in figure 1.3.
– Pull the feeder cable and block it with
cable clamp “D”.
– Re-mount shield “A”.
N.B. The earth conductor must be left
about 3 cm longer than the others.
Fig. 1.2
D
B
A
230 V
PEN
L1
(L2)
Fig. 1.3
E


               
  

FEEDER CABLE SECTION
type H05RR-F
230 V 3 x 2,5 mm2 (**)
(**) – Connection with wall box connection.

8Fig. 2.1
2 - Location
FOR THE INSTALLER
650 mm
500 mm
450 mm
200 mm
This cooker has class “2/1” overheating protection so that it can be installed next
to a cabinet.
The cooker must be installed by a qualified technician and in compliance with
local safety standards.
The appliance may be installed in a kitchen, kitchen/diner or a bed sitting room, but
not in a room or space containing a bath or a shower.
The appliance must not be installed in a bed-sitting room of less than 20 m3.
The appliance is designed and approved for domestic use only and should not be
installed in a commercial, semi commercial or communal environment.
Your product will not be guaranteed if installed in any of the above environments and
could affect any third party or public liability insurances you may have.
If the cooker is installed adjacent to furniture which is higher than the gas hob cook-
top, a gap of at least 200 mm must be left between the side of the cooker and the
furniture.
The furniture walls adjacent to the cooker must be made of material resistant to heat.
The veneered synthetic material and the glue used must be resistant to a temperature
of 90°C in order to avoid ungluing or deformations.
Curtains must not be fitted immediatly behind appliance or within 500 mm of the sides.
It is essential that the cooker is positioned as stated in fig. 2.1.
If the cooker is
located on a
pedestal it is
necessary to
provide safety
measures to
prevent falling
out.

9
Fitting the adjustable
feet
The adjustable feet must be fitted
to the base of the cooker before
use.
Rest the rear of the cooker an a
piece of the polystyrene packag-
ing exposing the base for the fit-
ting of the feet.
Fit the 4 legs by screwing them
tight into the support base as
shown in picture 2.3.
Levelling the cooker
The cooker may be levelled by
screwing the lower ends of the feet
IN or OUT (fig. 2.4).
Fig. 2.2
Fig. 2.3
Fig. 2.4

10
Fig. 2.5
Fig. 2.6
Fig. 2.7
WARNING
When raising cooker to upright posi-
tion always ensure two people carry
out this manoeuvre to prevent dam-
age to the adjustable feet (fig. 2.5).
WARNING
Be carefull: do not lift the cooker by
the door handle when raising to the
upright position (fig. 2.6).
WARNING
When moving cooker to its final posi-
tion DO NOT DRAG (fig. 2.7).
Lift feet clear of floor (fig. 2.5).

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We recommend a stability bracket is fitted to the cooker.
The type shown in fig. 2.8 can be purchased from most plumbers merchants and do
it yourself (D.I.Y.) shops.
Wall fixing Floor fixing
Bracket
Existing slot in
rear of cooker
Dotted line showing the position
of cooker when fixed
Dimension is in millimetres
3
Outline of cooker
backplate at the
engagement slot
Fig. 2.8
Stability bracket

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Provision for ventilation
– The appliance should be installed into a room or space with an air supply in accor-
dance with BS 5440-2: 2000.
– For rooms with a volume of less than 5 m3- permanent ventilation of 100 cm2free
area will be required.
– For rooms with a volume of between 5 m3and 10 m3a permanent ventilation of
50 cm2free area will be required unless the room has a door which opens directly
to the outside air in which case no permanent ventilation is required.
– For rooms with a volume greater than 10 m3- no permanent ventilation is required.
–NB. Regardless of room size, all rooms containing the appliance must have direct
access to the outside air via an openable window or equivalent.
– Where there are other fuel burning appliances in the same room, BS 5440-2: 2000
should be consulted to determine the correct amount of free area ventilation require-
ments.
– The above requirements allow also for use of a gas oven and grill but if there are
other gas burning appliances in the same room, consult a qualified engineer.

13
3 - Gas installation
IMPORTANT NOTE
This appliance is supplied for use on NATURAL GAS or LPG (check the gas regula-
tion label attached on the appliance).
– Appliances supplied for use on NATURAL GAS: they are adjusted for this gas only
and cannot be used on any other gas (LPG) without modification. The appliances
are manufactured for conversion to LPG.
– Appliances supplied for use on LPG: they are adjusted for this gas only and cannot
be used on any other gas (NATURAL GAS) without modification. The appliances are
manufactured for conversion to NATURAL GAS.
If the NATURAL GAS/LPG conversion kit is not supplied with the appliance this kit can
be purchased by contacting the After-Sales Service.
Installation & service regulations (United ingdom)
It is a legal requirement that all gas appliances are Installed & Serviced by a competent
person in accordance with the current editions of the following Standards & Regulations
or those regulations appropriate to the geographical region in which they are to be
installed:
– Gas Safety (Installation & Use) Regulations
– Building Regulations
– British Standards
– Regulations for Electrical Installation
Installation and service of any gas product must be made by a suitably qualified and
registered person competent on the type of product being installed or serviced and
holding a valid certificate of competence for the work being carried out. Currently the
proof of competence is the Accredited Certification Scheme (ACS) or S/NVQ that has
been aligned to the ACS.
It is also a requirement that all businesses or self employed installers are members of a
class of person approved by the Health and Safety Executive.
Failure to install the appliance correctly could invalidate any manufacturers warranty and
lead to prosecution under the above quoted regulation.

14
The installation of the gas appliance to Natural Gas or LP Gas must be carried out by
a suitably qualified and registered person. Installers shall take due account of the pro-
visions of the relevant British Standards Code of Practice, the Gas Safety Regulations
and the Building Standards (Scotland)(Consolidation) Regulations issued by the Scottish
Development Department.
Installation to Natural Gas
Installation to Natural Gas must conform to the Code of Practice, etc.
The supply pressure for Natural Gas is 20 mbar.
The installation must conform to the relevant British Standards.
Installation to LP Gas
When operating on Butane gas a supply pressure of 28-30 mbar is required. When
using Propane gas a supply pressure of 37 mbar is required.
The installation must conform to the relevant British Standards.
Warning: Only a suitably qualified and registered person, also with technical knowledge
of electricity should install the appliance. He should observe the Regulations and Codes
of Practice governing such installation of gas appliances.
Note: It is recommended that the gas connection to the appliance is installed with a
flexible connecting tube made to BS5386.
Notes:
- Flexible hoses can be used where the sited ambient temperature of the hose
does not exceed 70°C. These hoses must be manufactured in accordance with
BS669 part 1 and be of the correct construction for the type of gas being used.
- Gas hoses designed for natural gas MUST NOT be used for supplying LPG gas
(LPG gas hoses can be identified by a either a red band or stripe on the rubber
outer coating of the hose).
The hose should not be crushed or trapped or be in contact with sharp or
abrasive edges.
Using a suitable leak detection fluid solution (e.g. Rocol) check each gas connection
one at a time by brushing the solution over the connection.
The presence of bubbles will indicate a leak.
If there is a leak, tighten the fitting and then recheck for leaks.
IMPORTANT!
Do not use a naked flame to test for leaks.
Gas connection

15
Fig. 3.2
Plug
Fig. 3.1
Left gas
inlet pipe
Right gas
inlet pipe
1/2” BSP (male)
Gas connection Cat: II 2H3+
The gas supply must use the nearest gas inlet pipe which is located at the left or the
right hand side at the rear of the appliance (figs. 3.1, 3.3).
The hose should also be connected in such away that it does not touch the floor.
To screw the connecting tube operate with two spanners (fig.3.2).
The unused end inlet pipe must be closed with the plug interposing the gasket.
After connecting to the mains, check that the coupling are correctly sealed, using
soapy solution, but never a flame.
GB

16
Important prescriptions for gas connection
700 mm
700 mm
Rear wall
Rear wall
Suggested area for
gas mains connection
Suggested area for
gas mains connection
200 mm
200 mm
Fig. 3.3

17
Conversion to Natural Gas or to LPG
INJECTORS REPLACEMENT
Select the injectors to be replaced according to the “Table for the choice of the injec-
tors” (page 19).
If the injectors are not s pplied they can be obtained from the“Service Centre”.
To replace the injectors:
– Remove the gratings, the burner and the covers;
– Using a wrench, substitute the nozzle injectors “J” (figs. 3.4 - 3.5) with those most
suitable for the kind of gas for which it is to be used.
The burners are conceived in such a way so as not to require the regulation of the
primary air.
Fig. 3.4
J
J
Fig. 3.5

18
Adjusting of the minimum of the top burners
In the minimum position the flame must have a length of about 4 mm and must remain
lit even with a quick turn from the maximum position to that of minimum.
The flame adjustment is done in the following way:
– Turn on the burner
– Turn the tap to the MINIMUM position
– Take off the knob
– With a thin screwdriver turn the screw F until adjustment is correct (fig. 3.6).
Normally for LPG, the regulation screw is tightened up.
F
Fig. 3.6

19
If the gas tap becomes stiff, it is necessary to dismount it accurately clean it with
gasoline and spread a bit of special grease resistant to high temperatures on it.
The operations must be executed by a qualified technician.
IMPORTANT
All interventioni regarding installation maintenance and conversion of the appli-
ance must be fulfilled with original factory parts.
The manufacturer declines any liability resulting from the non-compliance of this
obligation.
Lubrication of the gas taps
INCREASE OF AIR NECESSARY FOR GAS COMBUSTION (2 m3/h x kW)
BURNERS Air necessary for combustion [m3/h]
Auxiliary (A) 2,00
Semi-rapid (SR) 3,50
Rapid (R) 6,00
Triple-ring (TR) 7,00
TABLE FOR THE CHOICE OF THE INJECTORS
Cat: II 2H3+
GB
G30 - 28-30 mbar
G31 - 37 mbar
G20
20 mbar
BURNERS
Nominal
Power
[Hs - kW]
Reduced
Power
[Hs - kW]
Ø injector
[1/100 mm]
Ø injector
[1/100 mm]
Auxiliary (A) 1,00 0,30 50 72 (X)
Semi-rapid (SR) 1,75 0,45 65 97 (Z)
Rapid (R) 3,00 0,75 85 115 (Y)
Triple ring (TR) 3,50 1,50 95 135 (T)

20
4 - Features and Technical Data
Gas burners - (Fig. 4.1)
1. Auxiliary burner (A) 1,00 kW
2. Semi-rapid burner (SR) 1,75 kW
3. Rapid burner (R) 3,00 kW
4. Triple-ring burner (TR) 3,50 kW
Important Note:
The electric ignition is incorporated in the knobs.
The appliance has a safety valve system fitted, the flow of gas will be stopped if and
when the flame should accidentally go out.
Fig. 4.1
2
4
2
1
3