carport KDR Series Programming manual

HZ1077−E
Assemblingmanual
carportKDR-series

Constructionshallbeimplementedbyprofessionals.Problemsmayoccuriftheproductis
installedbysomeonewithouttheproperknowledge.
Notice Pleasebesuretoreturntheinstructionmanualinitsoriginalpackagetotheowner
afterexplainingproductoperationprocedures,maintenanceandinspectionmethods.
Electricdrill,Drill
Ratchetwrench,Adjustableendwrench
ElectricScrewdriver
Measure,Level,Plumbbob,Cutter,Pillar,Plastichammer
Foundationmaterials（Cement,Aggregate,etc）
Sealant,Caulkgun,pallet
CropperorSaw
Pleasepreparetoolsandmaterialsasneeded
NecessaryToolsandMaterialsForInstallation
PrecautionsDuringConstruction
Thecarportisasimplegarage.Donotchangeorremodelitforstorage,recreationalorresidentialpurposes.
Thisproductisforgeneralareas.Ithasasnowaccumulationstrengthof600N/m2(61.2kg/m2),which
correspondsto20cmofsnowfall.Donotinstallinheavysnowarea.
Donotinstallitintheplacewheresnowslidesdownfromthebuildingroofdirectly.
Wheninstallingitbesidesconcretewall,etc.,leavea10cmorlargergapbetweenthepostandthewalldueto
notclasheachotherduringstrongwind.
Besuretoprovideextrasupportpost(optional)wheninstallingitinstrongwindarea.
Wheninstallingitwithsidepanel,besuretosetupsupportpost.
Wheninstallingitwithsidepanel,recommendingtoinstallingitsfrontframeface
tothebuildingduetoreducethewindeffect.
Positioningthepostssothattheydonotaffectundergroundobjects(water
supply,drainpipes,etc.).
Whenmovingtheposts,pleasefollowthecompanyspecifications.
Followtheinstructionsandbesurethatallthespecifiedscrewsandboltsforassemblyaretightenedsecurely.
Donotuseanythingotherthanthespecifiedpartsoroptionalparts.
Thefoundationshouldcomplywithorexceeddimensionspecifications.
Allowsufficientcuringtimefortheconcrete(4to7days)anddonotplaceheavyobjectsonitorsubjectitto
vibrationsduringthecuringperiod.
Besuretokeepthenotebelowtopreventaluminummaterialscorrode.
⑴ Donotuseseasandforthefoundationsinceitcontainssaltandmaycausecorrosion.
Donotuseacementenhancer,water-reducingagentorcryoprotectant.Theymaycausethepoststocorrode.
⑵ Immediatelywipeoffanymortarorstainsfromthesurfaceofaluminumpartssincetheymaycausecorrosion.
⑶ Donotletaluminumpartscomeincontactwithothermetalssuchascopperoriron.Provideinsulationwith
vinyltape,bypainting,etc,.ifnecessary.Otherwisetheproductmaycorrode.
⑷ Besuretoprovidegravelforthefoundationtoallowdrainage,insertwaterdrainageholes(φ5)atthebaseof
thepostsandfoundation.Failuretodosomayleadtowateraccumulationinsidethepostsanddamagethemif
thewaterfreezesandexpandsinside.
Besuretoputthesealantglueasthefollowing.
⑴ Wipeoffanystainsfromthesealingpart.
⑵ Besuretoapplyasealant,asspecified.
⑶ Afterputtingthesealantglueontheholemadeinitsallwallbody,fullytightenthescrew.
⑷ Sealcompletelydeepenoughandfinishthesurfacewithapallet.
WhentheG.L（Groundline）issteep,besuretokeepthedepthofthepostatthelowestlevel.
Afterconstruction,checktheproductstoseeifthebolts,screws,nuts,etc.loosenoranydangerousplacesexist.
Besuretocheckiftheproducthasscratches,dentsordint.
Besuretoexplainproductoperationprocedures,maintenanceandinspectionmethodstotheowner.
PrecautionsDuringInstallation
enoughspace
spacemorethan10cm
concretewalletc
Thankyouverymuchforchoosingourcompany'sproducts.
Pleasebesuretothoroughlyreadtheseinstructionsforassemblyinorderto
properlyandsmoothlyassembleorattachthisproduct.

Dimension,PositionofPostsandBaseDimension
Dimension,PositionofPost
LengthDimension(W)andPostStandardPosition(postcouldbechangedasthedimensionof← →）
29size
58size
Standardtype Longtype Extra-Longtype
51size
DepthDimension（D） ,HeightDimension（H） 〔Depth20・24・27・30size〕

BaseDimension
ConcreteFloor
morethan morethan
morethan morethan morethan morethan
DepthDirection LengthDirection
DepthDirection LengthDirection
Theprojections
whichprevent
floatingat4rounds
steelrod
SolidGround
lncaseofusingstandardsizeinconcretefloor,pleaseinstallunderbelowcondition
１）Thicknessofconcretefloorismorethan100mm.
２）Steelrodandweldingwirenetarearrangedinconcretefloor.
３）Dimensionofprojectionwhichpreventsfloatingat4roundsismorethan50mm×50mm
４）Distance（A）fromoutsideedgeofbasetoaroundconcretefloorismorethandimensionspecifications.
Notice
Incaseof100KN/m2endurancestrengthofground
height28size
height28size
Incaseof50KN/m2endurancestrengthofground

Post・Beam・MainFrameList
PartsInstructionGuide
Pleasebenotedpost,beam,mainframeandcornerbracketaredifferentaccordingtothesizeofbody.
Besuretousethecorrectmaterialsincaseofconnectingthedifferentsizeofbody.
posttype
section
PartsID
section
PartsID
section
PartsID
beamtype
mainframetype
Ushapedgutter
1part
Ushapedgutter
1part
Ushapedgutter
1part
Ushapedgutter
1part
Ushaped
gutter
3parts
Ushaped
gutter 3parts
Ushapedgutter
1part
Ushaped
gutter
3parts
noUshaped
gutter
beamtype
mainframetype
type
bodysize
DepthD LengthW standardpost
extra-longpost longpost
post
componentparts

PartsContents
Pleaseopenthecaptionedcartonandcheckallcontentsinadvance.
Pleasecheckthepartsdefectiveoranydamage.
Wepackedsomeextrascrewinthepartsbox.（x）numberisnecessaryQ'tyforinstallation.
content
name quantity
PartsID shape
content
name quantity
PartsID shape
postset
（standardpost）
postset
（ longpost）
postset
（extralongpost）
post
instruction
manual
instruction
manual
instruction
manual
post
post
beam
frontframe
sideframe RightLeft
each1pc
end
roofretainer
roofretainer
drilling
screw
smalltruss
screw
smalltruss
screw
mainframe
gutter
roundgutter
beamset
lengthset
lengthset
depthset
roofpanel
cushion
roofrafter

corner
bracket
corner
partsset
roofpanel
polycarbonate
cornercap
tappingscrew
anchorrod
beamcap
frontframe
gutter
attachment
bracket
heatprotection
polycarbonate
polycarbonate
(mat）
roofpanel
set
partsbox partsbox
PartsContents
content
name quantity
PartsID shape
content
name quantity
PartsID shape
gasket
raingutter
cap
elbow
gutter
attachment
frontframe
cornercap
guttercorner
cap
fixbracket
seal
RightLeft
each1pc
RightLeft
each1pc
RightLeft
each2pcs drainelbow
saddle
hexagon
（withwasher,
springwasher）
drilling
screw
glue
cautionlabel
snowlabel
assembling
manual

InstallationProcedure
InstallationofPostandBeam
Connectbetweenpostandbeamwithcornerbracketand
fixwithhexagonboltM8×25
Installasthesidewhichthecaution
labelisattachedcomesinside.
hexagonbolt
（withwasher,springwasher）
（partsbox）
（cornerpartsset）
cornerbracket
anchorrod
（postset）
post
post
beam
beam
beamcap
（partsbox）
cautionlabel
InstallCornerCap
Attachthecornercaponthe
cornerbracket.
cornercap
（partsbox）
（partsbox）
tappingscrew
cornerbracket
InstallationtoBaseHole
①Insertpostintothebaseholeandfix
withsupportstandnottofalldown.
②Checkifitisflatandvertical,andcast
concrete.
supportstand
1

InstallationofGutterandFrontFrame
Putthelabel
Besureto
putthelabel
Screwthefixbracketonthepostand
fixthefrontframe,gutterattachment
bracketonthegutter.
Setthegutteronthefixbracketand
screwthegutteronthepostwiththe
attachment.
Andputthecautionlabelinside
thepost.
Setthegutteronthefixbracket
①InstallationofGutter
（partsbox）
（partsbox）
（partsbox）
（depthset）
（depthset）
（depthset）
（partsbox）
cautionlabel
snowlabel
attachedcautionlabel
drillingscrew
frontframe
gutterattachmentbracket
（partsbox）
frontframe
gutterattachmentbracket
fixbracket
post
post
gutter
gutter
smalltrussscrew
smalltrussscrew
fixbracket

Setthegutteronthefixbracket
②InstallationofFrontFrame
①
②
Screwthefrontframeandthegutterattachmentbracket
onthefrontframe.
Screwthefrontframeonthebeamwithfrontframe
gutterattachmentbracket.
（depthset）
（partsbox）
（partsbox）
（partsbox）
（partsbox）
（partsbox）
frontframe
gutterattachmentbracket
frontframe
gutterattachmentbracket
smalltrussscrew
smalltrussscrew
smalltrussscrew
fixbracket
beam
frontframe
fin
fin
seal
（partsbox）
seal
InstallationofGutterincasePostisMoved
InstallationofFrontFrameincasePostisMoved
①Accordingtothepostposition,puncturetheφ4.5holeonthe
gutterandscrewit.
②Putthesealontheunnecessaryhole.
①Accordingtothepostposition,puncturetheφ4.5holeonthe
frontframeandscrewit.
②Putthesealontheunnecessaryhole.
■FixingDrawing

Attachthefrontframeandgutteronthecap
attachedonthesideframe.
Dosealingworkattheconnectingpart.
step2
step2
sealingpart
sealingpart
Attachthefrontframecornercapandgutter
cornercaponthesideframe.
Whenscrewingthesideframe,besurenottonipthetight
rubberwiththescrewhead.
step1
step1
step1
step3
InstallationofSideFrame
InstallationofRoofPanelCushion
Attachtheroofpanelcushionsonthemark-offlines
oftopsideofallthemainframematerial
Aview
Aview
Attachtheroofpanel
cushionsonthe
higherfinside
Whenattachingthe
roofpanelcushion,
besurenottobe
comeoff
roofpanel
cushion
roofpanelcushion
main
frame
main
frame
mark-offlines
356.6
（endpart）
718
（middlepart） 718
（lengthset）
（partsbox）
（partsbox）
drillingscrew
（partsbox）
（partsbox）
（partsbox）
drillingscrew
tightrubber
drillingscrew
drillingscrew
drillingscrew
frontframecornercap
guttercornercap
gutter
makea3.0
holeonthecap
andscrew
（depthset）
（depthset）
（depthset）
frontframe
sideframe
sideframe
sideframe
guttercornercap