carport KS Series Programming manual

1
HZ1457−E
Assemblingmanual
carportKS/KSS-series
Thankyouverymuchforchoosingourcompany'sproducts.
Pleasebesuretothoroughlyreadtheseinstructionsforassemblyinordertoproperly
andsmoothlyassembleorattachthisproduct.
Constructionshallbeimplementedbyprofessionals.Problemsmayoccuriftheproduct
isinstalledbysomeonewithouttheproperknowledge.
Notice Pleasebesuretoreturntheinstructionmanualinitsoriginalpackagetothe
ownerafterexplainingproductoperationprocedures,maintenanceandinspection
methods.
enoughspace
spacemovethan10cm
concrete
walletc
Thecarportisasimplegarage.Donotchangeorremodelitforstorage,recreationalorresidentialpurposes.
Thisproductisforgeneralareas.Thesnowaccumulationstrengthare2-posttype600N/m2(61.2kg/m2)and
3-posttype900N/m2(91.8kg/m2),whichcorrespondsto20cm(2-posttype)and30cm(3-posttype)of
snowfall.Donotinstallinheavysnowarea.
Donotinstallitintheplacewheresnowslidesdownfromthebuildingroofdirectly.
Wheninstallingitbesidesconcretewall,etc.,leavea10cmorlargergapbetweenthepostandthewalldueto
notclasheachotherduringstrongwind.
Besuretoprovideextrasupportpost(optional)wheninstallingitinstrongwindarea.
Wheninstallingitwithsidepanel,besuretosetupsupportpost.
Wheninstallingitwithsidepanel,recommendingtoinstallingitsfront
framefacetothebuildingduetoreducethewindeffect.
Positioningthepostssothattheydonotaffectundergroundobjects
(watersupply,drainpipes,etc.).
Whenmovingtheposts,pleasefollowthecompanyspecifications.
Installitsothattheexhaustfromburningappliances(hot-watersupply,
airheating,etc.)orthecarexhaustdonthitdirectlyorremaininthe
products.Itmaycausethealuminumsurfacetocorrode.
Precautionsduringinstallation
Precautionsduringconstruction
Followtheinstructionsandbesurethatallthespecifiedscrewsandboltsforassemblyaretightenedsecurely.
Donotuseanythingotherthanthespecifiedpartsoroptionalparts.
Thefoundationshouldcomplywithorexceeddimensionspecifications.
Allowsufficientcuringtimefortheconcrete(4to7days)anddonotplaceheavyobjectsonitorsubjectitto
vibrationsduringthecuringperiod.
Besuretokeepthenotebelowtopreventaluminummaterialscorrode.
Donotuseseasandforthefoundationsinceitcontainssaltandmaycausecorrosion.
Donotuseacementenhancer,water-reducingagentorcryoprotectant.Theymaycausethepoststocorrode.
Immediatelywipeoffanymortarorstainsfromthesurfaceofaluminumpartssincetheymaycausecorrosion.
Donotletaluminumpartscomeincontactwithothermetalssuchascopperoriron.Provideinsulationwithvinyl
tape,bypainting,etc,.ifnecessary.Otherwisetheproductmaycorrode.
Besuretoprovidegravelforthefoundationtoallowdrainage,insertwaterdrainageholes(φ5)atthebaseofthe
postsandfoundation.Failuretodosomayleadtowateraccumulationinsidethepostsanddamagethemifthe
waterfreezesandexpandsinside.
Besuretoputthesealantglueasthefollowing.
Wipeoffanystainsfromthesealingpart.
Besuretoapplyasealant,asspecified.
Afterputtingthesealantglueontheholemadeinitsallwallbody,fullytightenthescrew.
Sealcompletelydeepenoughandfinishthesurfacewithapallet.
Afterconstruction,checktheproductstoseeifthebolts,screws,nuts,etc.loosenoranydangerousplacesexist.
Besuretocheckiftheproducthasscratches,dentsordint.
Besuretoexplainproductoperationprocedures,maintenanceandinspectionmethodstotheowner.
Electricdrill,Drill
Ratchetwrench,Adjustableendwrench
ElectricScrewdriver
Measure,Level,Plumbbob,Cutter,Pillar,Plastichammer
Foundationmaterials（Cement,Aggregate,etc）
Sealant,Caulkgun,pallet
CropperorSaw
Pleasepreparetoolsandmaterialsasneeded
⑴
⑵
⑶
⑷
⑴
⑵
⑶
⑷
Necessarytoolsandmaterialsforinstallation

2
※2-posttypeonly(snowfall20cm)
Depth24size Depth27size Depth30size
100 100
2600
W=4339
718
71890 733.5
869.5
100 100 100 100
W=5057
718
90 718 733.5
1078.5 2900 718
100 100
100 100
W=5775
733.5718 718
90
33001237.5 718
100 100
W=5057
718 718
90 718 733.5
1775753.5 1775
100 100 100 100100 100
W=5775
718 718
90 733.5
837.5 2050 2050 718
100 100 100 100100 100
D=2430
（84）
160
H=1900（2300）
※［2800］
2068（2468）
※［2968］
2497（2897）※［3397］
D=2727
（84）
160
H=1900（2300）
※［2800］
2068（2468）
※［2968］
2549（2949）※［3449］
D=3035
（84）
160
H=1900（2300）
※［2800］
2068（2468）
※［2968］
2604（3004）※［3504］
Dimension,positionofpostsandbasedimension
Dimension,positionofpost
lengthdimension(W)andpoststandardposition(postcouldbechangedasthedimensionof← →）
■KS-series(2-posttype(snowfall20cm))
■KSS-series(3-posttype(snowfall30cm))
●Length43size ●Length51size
●Length51size
●Length58size
●Length58size
depthdimension(D),heightdimension(H)〔depth24・27・30size〕

3
Partsinstructionguide
Post・beam・mainframelist
●Pleasebenotedpost,beamandmainframearedifferentaccordingtothesizeofbody.
■
43
5124
58
43
5127
58
43
5130
58
51
58
24
27 51
58
51
30 58
①
②
①
②
①
②
①
②
③①
②
③
②
③
①
③
①
②
①
②
①
②
②
①
②
④
500
550
160
550
90
■ ■■ ■
550
C
90
550
300 B
160
posttype ① ②
section
PartsID
KSH-19B-1
KSH-19B-2
KSH-23B-1
KSH-23B-2
KSH-28E-1
③
KSH-19C-1
KSH-19C-2
KSH-23C-1
KSH-23C-2
④
KSH-28F-1
beamtype ① ②
section
PartsID
KST-4324、KST-4327
KST-5124、KST-5127
KST-5824
KST-24-1、KST-27B-1
KST-4330、KST-5130
KST-5827、KST-5830
KST-5127-4、KST-27C-1
KST-30-1
mainframetype ①②③
section
PartsID
KSY-W43A-4
KCRY-W51A-4
KSSY-W51A-3
KSSY-W51A-4
KSY-W43B-3
KCRY-W51B-3
KSSY-W58B-3
KSSY-W58B-4
KCRY-W58D-3
KSY-W58D-4
KSY-W51D-4
■ Incaseof100KN/m2Endurancestrengthofground
D24
W43
B
1100
C
850
1100 850
1250 850
W51
B
1100
C
850
1100 850
1250 850
W58
B
1100
C
850
1250 850
1400 850
D27
D30
■ Incaseof50KN/m2Endurancestrengthofground
D24
W43
B
1250
C
1000
1250 1000
1350 1000
1000
1000
1000
1000
1000
1000
W51
B
1250
C
1250
1350
W58
B
1250
C
1350
1500
D27
D30
Basedimension
①Incaseofconcretefloor ②Incaseofnoconcretefloororno
correspondtoabovecondition
Depthdirection Depthdirection
Lengthdirection Lengthdirection
A=morethan300
morethan350
（W51D30orW58D27
orW58D30）
A=morethan300
morethan350
（W51D30orW58D27
orW58D30）
550／650
（W51D30or
W58D27or
W58D30）
Theprojections
whichprevent
floatingat4rounds
Theprojections
whichprevent
floatingat4rounds
morethan 100
morethan 100
steelrod steelrod
morethan 50
morethan 50
morethan
50
morethan
50
Remarks:lncaseofusingstandardsizeinconcretefloor,
pleaseinstallunderbelowcondition
① Thicknessofconcretefloorismorethan100mm.
② Steelrodandweldingwirenetarearrangedin
concretefloor.
③ Dimensionofprojectionwhichpreventsfloatingat
4roundsismorethan50mm×50mm
④ Distance（A）fromoutsideedgeofbasetoaround
concretefloorismorethan300mmor（350mm）
Ushaped
gutter 3parts
Ushaped
gutter 2parts
Ushaped
gutter
1part
Ushaped
gutter
3parts
noU
shaped
gutter
Type Type
bodysize
DepthD
2-posttype(20cm)
3-posttype
(30cm)
LengthW standardpost longpost
post
extralongpost
mainframe
beam
componentparts

4
Partscontents
KSH-19B-2
KSH-19C-2
KSH-19B-1
KSH-19C-1
KSH-19B-2
KSH-19C-2
KSH-19B-1
KSH-19C-1
KSH-19B-2
KSH-19C-2
KSH-19B-1
KSH-19C-1
2KSY-W43B-3
KSY-W43A-4
KSSY-W51A-3
KSSY-W51A-4
KCRY-W51B-3
KCRY-W51A-4
KSY-W51D-4
KSSY-W58B-3
KSSY-W58B-4
KCRY-W58D-3
KSY-W58D-4
KSY-W43B-3
KSY-W43A-4
KCRY-W51B-3
KCRY-W51A-4
KCRY-W58D-3
KSY-W58D-4
KSSY-W51A-3
KSSY-W51A-4
KSSY-W58B-3
KSSY-W58B-4
KSY-W51D-4
6
7
8
KSY-W43B-3
KSY-W43A-4
KSSY-W51A-3
KCRY-W51B-3
KSSY-W51A-4
KCRY-W51A-4
KSY-W51D-4
KSSY-W58B-3
KCRY-W58D-3
KSSY-W58B-4
KSY-W58D-4
18
24
21
28
24
32
KST-43○○ 5
KST-51○○ 6
KST-58○○ 7
KST-4324 79(75)
KST-4327 89(85)
KST-4330 95(90)
KST-5124
KST-5127
107(102)
KST-5127-4
113(108) KST-5130
110(105) KST-5824
125(119) KST-5827
132(126) KST-5830
KST-43○○ 5
KST-51○○ 6
KST-58○○ 7
1
1
1
ー
L＝2200
KSH-23B-2
KSH-23C-2
KSH-23B-1
KSH-23C-1
KSH-23B-2
KSH-23C-2
KSH-23B-1
KSY-W43B-3
KCRY-W51B-3
KCRY-W58D-3
KSSY-W51A-3
KSSY-W58B-3
KSY-W43A-4
KCRY-W51A-4
KSY-W58D-4
KSSY-W51A-4
KSSY-W58B-4
KSY-W51D-4
KSSY-W51A-3
KSSY-W51A-4
KSSY-W58B-3
KSSY-W58B-4
KSY-W43B-3
KSY-W43A-4
KCRY-W51B-3
KCRY-W51A-4
KSY-W51D-4
KCRY-W58D-3
KSY-W58D-4
KSH-23C-1
KSH-23B-2
KSH-23C-2
KSH-23B-1
KSH-23C-1
KSH-28E-1
KSH-28F-1
KSY-W43B-3
KSY-W43A-4
KCRY-W51B-3
KCRY-W51A-4
KCRY-W58D-3
KSY-W58D-4
KSSY-W51A-3
KSSY-W51A-4
KSSY-W58B-3
KSSY-W58B-4
KSY-W51D-4
2
1
1
3
4
1
L＝300
1
L＝400
1
L＝600
1
L＝800
1
ー
L＝2500
1
1
1
1
KST-4324
KST-4327
KST-4330
KST-5124
KST-5127
KST-5130
KST-5824
KST-5827
KST-5830
KST-5127-4
2
2
KST-4324
KST-4327
13(12)
KST-5124
KST-5127
18 ( 16 )
KST-5824
KST-5827
KST-4330
KST-5130
KST-5830
KST-5127-4
Pleaseopenthecaptionedcartonandcheckallcontentsin
advance.
Pleasecheckthepartsdefectiveoranydamage.
Wepackedsomeextrascrewinthepartsbox.（x）numberis
necessaryQ'tyforinstallation.
When□markisP,itisthepolycarbonatepanel.
When□markisMCP,itisthepolycarbonate
heatprotectionmatpanel.
When□markisCP,itistheheatprotection
polycarbonatepanel.
content
name quantity
PartsID shape
content
name quantity
PartsID shape
postset
(standardpost)
postset
(longpost)
postset
(extralong
post)
lengthset
lengthset
beam
beam
depthset
sideframe
roof
retainer
end
roof
retainer
roofrafter
smalltruss
screw
4×10×7
ES0243
smalltruss
screw
5×14×10
RightLeft
each1pc
instruction
manual
instruction
manual
instruction
manual
round
gutter
GA4923
round
gutter
GA4923
post
post
post
round
gutter
GA4923
gutter
front
frame
main
frame
rubber
channel
GB2444
roofpanel
cushion
GB4084

Partscontents
KST-4324
KST-4327
KST-4330
KST-5124
KST-5127
KST-5130
KST-5824
KST-5827
KST-4324
KST-4327
KST-4330
KST-5124
KST-5127
KST-5130
KST-5824
KST-5827
KST-5830
KST-5127-4
KST-24-1
KST-27B-1
KST-27C-1
KST-30-1
75(71)
79(75) KSB-A
KSSB-A
KSB-A
KSSB-A
16
24
88(84)
80(76)
84(80)
95(90)
85(81)
89(85)
KST-5830
KST-5127-4
101(96)
95(90)
KST-24-1
KST-27B-1
KST-27C-1
7（6）
2
KS-CBA-2
KS-CBC-2
1
KS-CBA-1
KS-CBC-1
KST-30-1 9（8）
1
1
1
2
1
1
1
1
1
3
3
KS-CBA-2
KS-CBA-1
KS-CBC-2
KS-CBC-1
GB7133
（A）
GB7134
（B）
1
KCRY-□24-1
KCRY-□27-1
KCRY-□30-1
KSY-MCP24-1
KSY-MCP27-1
KSY-MCP30-1
3
KCRY-□24-3
KCRY-□27-3
KCRY-□30-3
KSY-MCP24-3
KSY-MCP27-3
KSY-MCP30-3
4
2
KCRY-□24-4
KCRY-□27-4
KCRY-□30-4
KSY-MCP24-4
KSY-MCP27-4
KSB-A
3
KSSB-A
22
KSB-A
32
KSSB-A
ー
1
KSB-A
KSB-A
1
ー
KSSB-A
KSSB-A
1
KSB-A
ー
KSSB-A
KSY-MCP30-4
KCRY-□24-1
KCRY-□27-1
KCRY-□30-1
KCRY-□24-3
KCRY-□27-3
KCRY-□30-3
KCRY-□24-4
KCRY-□27-4
KCRY-□30-4
KSY-MCP24-1
KSY-MCP27-1
KSY-MCP30-1
KSY-MCP24-3
KSY-MCP27-3
KSY-MCP30-3
KSY-MCP24-4
KSY-MCP27-4
KSY-MCP30-4
roofpanel
when□=P
GB4612
( polycarbonate
：AO)
when□=CP
GB4575
(heatprotection
polycarbonate:AO)
when□=MCP
GA6254
(heatprotection
polycarbonate:SI)
KSB-A
KSSB-A
2
KSB-A
3
KSSB-A
2
KSB-A
3
KSSB-A
4
KSB-A
6
KSSB-A
11(10)
KSB-A
16(15)
KSSB-A
snowlabel
GL-PCB
ー
KSB-A
1
KSSB-A
beamdepthset
beamset
drilling
screw
4×10×8
beam
smalltruss
screw
5×14×10
corner
partsset corner
bracket
roofpanelset
partsbox
partsbox
anchorrod
GA0073
frontframe
cornercap
GB3020
beamcap
GB7137
cornercap
GB7138
frontframe,gutter
attachmentbracket
GB1734
guttercorner
cap
GB3021
RightLeft
each1pc
RightLeft
each1pc
hexagonbolt
(withwasher,
springwasher)
M8×25
ES0249
seal
φ14
GA0150
smalltruss
screw
5×14×10
drilling
screw
4×19×8
gasket
GA4930
gutter
attachment
GA4929
elbow
GA4932
drainelbow
GA6461
saddle
GA4933
glue
GA4934
cautionlabel
GL-Z20C
cautionlabel
HY0134
snowlabel
HY0048
snowlabel
HY0135
registerlabel
HY0150
assembling
manual
HZ1457
content
name quantity
PartsID shape
content
name quantity
PartsID shape

6
Installationprocedure
1Installationofpostandbeam
※Besuretoputthecornercapintothecornerbracketfirstwheninsertingthecornerbracketintothepost.
Thecornercapcantbeinstalledafterinstallingthecornerbracket.
2Installationtobasehole
flat-headhole roundhole
※Theposthasthedirection.
Installasbelowfigure.
U-shape
gutter
snowlabel
(cornerpartsset)
cornerbracket
bracket
cornercap
smalltrussscrew
5×14×10
support
stand
①Insertpostintothebaseholeandfix
withsupportstandnottofalldown.
②Checkifitisflatandvertical,andcastconcrete.
beamcap
beam
（partsbox）
（partsbox）
cornercap
（partsbox）
hexagonboltM8×25
（withwasher,springwasher）
（partsbox）
anchorrod
post
①Putthecornerbracket
throughthecornercap
intothepostandfixwith
hexagonboltM8x25.
②Connectbetweenpost
andbeamwithcorner
bracketandfixwith
hexagonboltM8×25
③Putthebeamcapinto
thebeam.
Rearframe
side
Frontframe
side
④Putthecapontothetopof
cornerbracketandfixwith
smalltrussscrew5x14x10.
※Thecaphasaroundhole
andflat-headhole.Fixthe
capwiththeroundhole.

7
Installationofgutter
3Installationofgutterandfrontframe
Screwthefrontframegutterattachment
brackettothecornerbracketthroughthe
cornercapandfixthegutterusingtheguide
hole.Andputtheregisterlabelonthegutter.
Installationofgutterincasepostismoved
Installationoffrontframe ①
②
●
①Accordingtothepostposition,puncturethe
φ4.5holeonthegutterandscrewit.
②Putthesealontheunnecessaryhole.
gutter
（partsbox）
（partsbox）
（partsbox）
（partsbox）
registerlabel
frontframegutter
attachmentbracket
cornercap
smalltrussscrew5×14×10
（partsbox）
smalltrussscrew5×14×10
(lengthset)
（partsbox）
seal
■FixingDrawing
①Screwthefrontframe,gutterattachmentbracket
onthebeam.
②Setthefrontframeonthebeamandfixwith
drillingscrew.
Installationoffrontframeincasepostismoved
①Accordingtothepostposition,puncturetheφ4.5holeonthe
frontframeandscrewit.
②Putthesealontheunnecessaryhole.
（partsbox）
seal
（partsbox）
（partsbox）
（partsbox）
frontframe
fin fin
frontframe,gutter
attachmentbracket
smalltrussscrew5×14×10
（partsbox）
smalltrussscrew5×14×10
smalltrussscrew5×14×10

8
4
7.1
Installationofsideframe
Attachtheguttercornercapandfrontframecornercaponthesideframe.
Attachthefrontframeandgutteronthecapattachedonthesideframe.
Ifitisdifficulttoinsertthecaps,pleaseuseahammerwithcushion
woodappropriately.
Afterattachinginstep2,dosealingworkattheconnectingpartofthe
gutterasshowninthedetailedfigureofguttersealingpart.
Distinguishbetweenthefront
framesideandguttersideof
thesideframeifthereiscutout
ornotandwiththeholepitch.
Findthefrontframesideand
guttersidewiththebelow
picture.
indicatesthesealingpart
sealing
step1
step1
step1
Insert
Insert
step2
step3
frontframeside
Detailedfigureofthe
guttersealingpart
gutterside
step3
（beam,depthset）
（beam,depthset）
（partsbox）
（partsbox）
drillingscrew4×10×8
drillingscrew4×10×8
cutout
nocutout
frontframecornercap
gutter
gutter
frontframe
sideframe
guttercornercap

9
5
6
■A ■B
gutter
side
Installationofroofpanelcushion
Installationofmainframe
Installationofmainframeincasepostismoved
Attachtheroofpanelcushionsonthemark-offlines
oftopsideofallthemainframematerial
Aview
Aview
Whenattachingtheroof
panelcushion,besurenot
tobecomeoff.
Attachtheroofpanel
cushiononthehighfin
side.
SeetheUshapedgutterofthebeamandmaketheφ5.2holeonthemainframeandscrewitonthebody
(pictureA).
Incaseofinstallingthemainframeotherthanpoststandardposition,putthesealontheunnecessaryhole
(pictureB).
mainframe
mainframe
Ushapedgutter
Ushapedgutter
seal
（partsbox）
beam
beam
guidehole
fin
Putthefinofthemainframeinto
thesideframetowardthegutter
sideandscrewonbeamusing
guidehole.
Besuretoinstallthemainframewith
thefinofitfacedtothegutter.
frontframe
side
roofpanel
cushion
roofpanel
cushion
main
frame
mainframe
mainframe
sideframe
mark-offlines
356.6
（endpart）
718（middlepart） 718
（beam,depthset）
（beam,depthset）
drillingscrew4×10×8
smalltrussscrew5×14×10

10
7
8
●
ａ ａ
①
②
Ａ
Ｂ
Ａ Ｂ
frontframe
gutter
Installationofroofrafter
Anydirectionispossibletobeinstalled
Bpartdetail
ForApart(①・②),screwusingtheguidehole.
ForBpart(③),seeUshapedgutterofthemainframe
andscrewit.
①Screwtheroofrafteronthegutter
②Screwitonthefrontframe
③Screwitonthemainframe （beam,depthset）
（beam,depthset）
drillingscrew4×10×8
Ushapedgutter
main
frame
mainframe
Apart
Apart
Bpart
Bpart
Bpart
roofrafter
front
frame
panel
A−A'cross-section B−B'cross-section
Wheninstallingpanel,pleasebenotedasbelow
Sortthepanelequally
sideframe
roofrafter
clearance
attachto
theend
gutter
post
postinterval.vertical,flat
post
Beforeinstallingpanel
Installationofpanel
※Incasediagonaldimensionofroofdoes
notcomeout,loosethescrewwhichfix
frontframe,gutter,mainframeandbeam
andadjustthem.
Checkpostinterval,flat,anddiagonaldimensionofroof
（RegardingM-connecttype,adjustafterconnected）
Insertthepanelintothefront
frameandthenintothegutter
Whenusingthepolycarbonatemat(SI),attachtheunevennesssidedown.
Otherwisethepanelcolorischangedbysunlight.