
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53390022-01 Printed in U.S.A. Form 39M-20SI Pg 1 718 1-18 Replaces: 39M-18SI
Installation, Start-Up and
Service Instructions
CONTENTS
Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .3,4
UNIT AND COMPONENT IDENTIFICATION . . . . 4-82
39M Unit Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . 5
28MC,28MH (Water Coil) Nomenclature. . . . . . . . . . 6
28MZ (Steam Coil) Nomenclature. . . . . . . . . . . . . . . . 7
28ME (Direct Expansion Coil) Nomenclature . . . . . 8
28MG (Integral Face and Bypass) Nomenclature. . 9
28MD,28MJ (Water Coil) Nomenclature . . . . . . . . . 10
28MK (Humidifier) Nomenclature . . . . . . . . . . . . . . 11
Gas-Fired Furnace Nomenclature . . . . . . . . . . . . . . 11
Motor Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Base Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
39MN, MW Component Weights and Lengths . . . 15
Physical Data — Fan Offerings by Unit Size
and Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Physical Data — Fan Data by Wheel Diameter
and Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Coil Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Direct-Expansion Circuiting Data,
Medium Face Area Coils . . . . . . . . . . . . . . . . . . . . 40
Direct-Expansion Circuiting Data,
Large Face Area Coils . . . . . . . . . . . . . . . . . . . . . . 46
1/2-in. Water Coil Connection Sizes. . . . . . . . . . . . . 55
5/8-in. Water Coil Connection Sizes. . . . . . . . . . . . . 55
1-in. Steam Coil Connection Sizes . . . . . . . . . . . . . 56
5/8-in. Steam Coil Connection Sizes . . . . . . . . . . . . 56
Hot Water — Integral Face and Bypass
Coil Connection Sizes . . . . . . . . . . . . . . . . . . . . . . 56
Steam — Integral Face and Bypass
Coil Connection Sizes . . . . . . . . . . . . . . . . . . . . . . 57
Operating Charge (Approximate) —
Direct Expansion Coil . . . . . . . . . . . . . . . . . . . . . . 57
Coil Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Dry Coil Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Motor Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Forward-Curved Fan Drive Centerline
Distances in Inches . . . . . . . . . . . . . . . . . . . . . . . . 63
Airfoil Fan Drive Centerline Distances in Inches
. . 71
Belt Drive Plenum Fan Drive Centerline
Distances in Inches
. . . . . . . . . . . . . . . . . . . . . . . . . . 80
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 83-86
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Rigging and Handling . . . . . . . . . . . . . . . . . . . . . . . . . 83
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Service Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Drain Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Unit Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Internal Vibration Isolation . . . . . . . . . . . . . . . . . . . . 84
• REMOVING HOLDDOWN BOLTS, AIRFOIL,
PLENUM, AND FORWARD-CURVED FANS
• ADJUSTING ISOLATOR SPRINGS
External Vibration Isolation. . . . . . . . . . . . . . . . . . . . 84
Page
Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Pier or Beam Mount . . . . . . . . . . . . . . . . . . . . . . . . . . 85
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . .86-176
Indoor and Outdoor Unit Shipping Split
(All Sizes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
• NON-STACKED UNITS
•STACKEDUNITS
Duct Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
• MIXING BOX/INLET PLENUM/DISCHARGE
PLENUM EXTERNAL BYPASS/RETURN FAN
• MIXING BOX/INLET PLENUM/DISCHARGE
PLENUM (BOTTOM)
• HOUSED FAN DISCHARGE CONNECTIONS
• BOTTOM RETURN FAN CONNECTIONS
• PLENUM FAN DUCT CONNECTIONS
• DRAW-THRU PLENUM FAN DISCHARGE
FABRICATION
Panel Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Face and Bypass Dampers . . . . . . . . . . . . . . . . . . . . 94
Zone Damper Section. . . . . . . . . . . . . . . . . . . . . . . . . 97
• ZONE DAMPER LINKAGE
Mixing Box/Filter Mixing Box Damper Linkage . . . . 98
• CONTROL DAMPERS
• DAMPER LINKAGE ADJUSTMENT
• LINKAGE ADJUSTMENT
• FIELD SUPPLIED AND INSTALLED ACTUATORS
Mixing Box Damper Actuators. . . . . . . . . . . . . . . . 101
Vertical Draw-Thru Units . . . . . . . . . . . . . . . . . . . . . 101
Stacked Supply Fan, Return Fan
and Exhaust Box Sections . . . . . . . . . . . . . . . . . 101
Stacked Units Turning Plenum . . . . . . . . . . . . . . . 101
Fan Sled Disassembly . . . . . . . . . . . . . . . . . . . . . . . 103
Fan Sled Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 103
Fan Motors and Drives. . . . . . . . . . . . . . . . . . . . . . . 106
• JUNCTION BOX CONDENSATE PREVENTION
Motor Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 106
• MOTOR OVERLOAD PROTECTION
Sheaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
• ALIGNMENT
V-Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Direct Drive Fan Alignment . . . . . . . . . . . . . . . . . . . 109
Fan Airflow Measurement Piezometer Ring . . . . 109
• CALCULATION WHEN USING THE
PIEZOMETER
Outdoor Hoods and Louvers . . . . . . . . . . . . . . . . . 109
Connection Housing (Outdoor Unit —
All Sizes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Power Exhaust Hood Field Installation . . . . . . . . 114
Humidifier Installation . . . . . . . . . . . . . . . . . . . . . . . 118
• ASSEMBLE CONTROL VALVE ASSEMBLY
• ASSEMBLE STRAINER AND TRAP ASSEMBLY
AND VALVE ASSEMBLY
Assembly of Vertical Manifolds. . . . . . . . . . . . . . . 120
Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
• INSTALLATION OF SINGLE HEIGHT COILS
• INSTALLATION OF STACKED COILS
Aero®
39MN,MW03-110
Indoor and Weathertight Outdoor
Air Handlers