Case IH AGRICULTURE C9400DFS User manual
DUAL FUEL GENERATOR
MODEL:C9400DFS
*FUEL CONTAINERS NOT INCLUDED
OPERATOR’S
MANUAL
2
TABLE OF CONTENTS
INTRODUCTION .....................................................................
SAFETY .....................................................................................
ASSEMBLY ...............................................................................
COMPONENTS .........................................................................
PREPARING THE GENERATOR ..............................................
PRE-OPERATION CHECKLIST ...............................................
STARTING YOUR GENERATOR .............................................
OPERATION .............................................................................
STOPPING YOUR GENERATOR .............................................
MAINTENANCE ........................................................................
TRANSPORTING ......................................................................
STORAGE .................................................................................
WARRANTY .............................................................................
WARRANTY PROCEDURE .....................................................
3
4
10
11
12
13
16
18
19
20
23
24
25
26
Attention: Read through the complete
manual prior to the initial use of your
generator.
3
INTRODUCTION
Congratulations on your purchase of a Case IH generator.
You can be confident that this machine is constructed and tested with
optimum performance and quality in mind.
Reading this manual will help get you the best results for set-up,
operation, maintenance and avoid personal injury or damage to your
machine. By knowing how best to operate this machine, you will be
better positioned to show others who may also operate the unit.
All the information in this manual is based on the latest product
information available at the time of printing. Case IH reserves the right
to make changes at any time without notice or incurring any obligation.
Owner/Operator Responsibility
The owner/operator must have a thorough understanding of the
operation, maintenance and dangers associated with using this machine.
It must be understood that it is ultimately up to the owner/operator to
safely use this machine as outlined in this manual.
This manual is considered a part of the machine and needs to be kept
in a safe location. If the machine is resold or given to someone else, this
manual needs to be included.
Product Registration
Please register your product online to get the maximum benefit from
your warranty. Use the QR code below or register online at:
https://cih.cnhpowerequipment.com/product-registration/
It is recommended that you record the product identification numbers
in this manual. These numbers are important to have on hand if you
need to contact technical support (1-866-850-6662). The model and
serial number can be found on the box and on a decal on the machine.
PRODUCT IDENTIFICATION
Model Number:
Serial Number:
Date of Purchase:
Dealer Name:
4
The safety alert symbol ( ) is used with a signal word (DANGER,
CAUTION, WARNING), a symbol and/or a safety message to alert
you to hazards.
DANGER indicates a hazard which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazard which, if not avoided, could result
in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result
in minor or moderate injury.
NOTICE indicates a situation that could result in equipment
damage. Follow safety messages to avoid or reduce the risk of
injury or death.
Hazard Symbols and Meanings
Save these Instructions
Safety Rules
This is the safety alert symbol. It is used
to alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible
injury or death.
explosion
kickback read manual
fire electric shock
toxic fumes
SAFETY
5
WARNING
Generator exhaust contains carbon monoxide,
a poisonous gas that can kill you.
You CANNOT smell or see this gas.
• Use the generator outdoors, away from open windows, vents,
or doors that could allow the carbon monoxide gas to come
indoors. Keep the generator at least 1 meter (3 feet) away from
any structure or building during use.
• NEVER use a generator indoors, including in homes, garages,
basements, crawl spaces, and other enclosed or partially-
enclosed areas, even with ventilation. Opening doors and
windows or using fans will not prevent carbon monoxide build-
up in the home.
• NEVER use a generator in enclosed or partially-enclosed spaces.
Generators can produce high levels of carbon monoxide very
quickly. When you use a portable generator, remember that you
cannot smell or see carbon monoxide. Even if you can’t smell
exhaust fumes, you may still be exposed to carbon monoxide.
• NEVER operate the generator in an explosive atmosphere, near
combustible materials or where ventilation is not sucient to
carry away exhaust fumes. Exhaust fumes can cause serious
injury or death.
• If you start to feel sick, dizzy, or weak while using a generator,
get to fresh air RIGHT AWAY. DO NOT DELAY. The carbon
monoxide from generators can rapidly lead to full incapacitation
and death.
• If you experience serious symptoms, get medical attention
immediately. Inform medical sta that carbon monoxide
poisoning is suspected. If you experienced symptoms while
indoors, have someone call the fire department to determine
when it is safe to re-enter the building.
SAFETY
6
WARNING
Fuel and its vapors are extremely flammable and
explosive.
Fire or explosion can cause severe burns or death.
When Adding or Draining Fuel
• Observe all safety regulations for the safe handling of fuel.
Handle fuel in safety containers. If the container does not have
a spout, use a funnel.
• Do not overfill the fuel tank, leave room for the fuel to expand.
• Do not refill fuel tank while the engine is running. Before
refueling the generator, turn it o and let it cool down. Gasoline
spilled on hot engine parts could ignite.
• Fill the tank only on bare ground. While fueling the tank, keep
heat, sparks and open flame away. Carefully clean up any spilled
fuel before starting engine.
• Always fill fuel tank in an area with plenty of ventilation to avoid
inhaling dangerous fumes.
• NEVER store fuel for your generator in the home. Gasoline,
propane, kerosene, and other flammable liquids should be
stored outside of living areas in properly-labeled, non-glass
safety containers. Do not store them near a fuel-burning
appliance, such as a natural gas water heater in a garage. If the
fuel is spilled or the container is not sealed properly, invisible
vapors from the fuel can travel along the ground and can be
ignited by the appliance’s pilot light or by arcing from electric
switches in the appliance.
WARNING
Starter cord kickback (rapid retraction) can pull
hand and arm toward engine faster than you can
let go which could cause broken bones, fractures,
bruises, or sprains resulting in serious injury.
• When starting the engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in
and turned on.
SAFETY
7
SAFETY SAFETY
DANGER
Improper grounding can result in a risk of
electrocution. Check with a qualified electrician for
your local requirements if you are in doubt as to
whether the unit is properly grounded.
• This generator is equipped with a grounding terminal for added
protection. Using the ground path from the generator to an
external ground source as instructed in the section labeled
“Grounding Instructions” in the Preparation section of this
manual can be necessary. Please consult a qualified electrician
for local regulations.
• The generator is a potential source of electrical shock if not
kept dry.
• Keep the generator dry and do not use in rain or wet conditions.
To protect from moisture, operate it on a dry surface under
an open, canopy-like structure. Dry your hands if wet before
touching the generator.
• Plug appliances directly into the generator. Or, use a heavy duty,
outdoor-rated extension cord that is rated (in watts or amps) at
least equal to the sum of the connected appliance loads. Check
that the entire cord is free of cuts or tears and that the plug has
all three prongs,especially a grounding pin.
• NEVER try to power the house wiring by plugging the generator
into a wall outlet, a practice known as “back feeding”. This is an
extremely dangerous practice that presents an electrocution
risk to utility workers and neighbors served by the same utility
transformer. It also bypasses some of the built-in household
circuit protection devices. If you must connect the generator
to the house wiring to power appliances, have a qualified
electrician install the appropriate equipment in accordance
with local electrical codes.
This product has been designed with internal grounding
or bonded neutral. If it should malfunction or breakdown,
grounding provides a path of least resistance for electric current
to reduce the risk of electric shock.
8
• Do not enclose the generator or cover it. The generator may
become overheated if it is enclosed. If generator has been covered
to protect if from the weather during non use, be sure to remove
it and keep it well away from the area during generator use.
• Operate the generator on a level surface. It is not necessary to
prepare a special foundation for the generator. However, the
generator will vibrate on an irregular surface, so choose a level
place. If the generator is tilted or moved during operation, fuel
may spill and/or the generator may tip over, causing a hazardous
situation. Proper lubrication cannot be expected if the generator
is operated on a incline or slope. In such a case, piston seizure
may occur even if the oil is above the upper level.
• Pay attention to the wiring or extension cords from the generator
to the connected device. If the wire is under the generator or in
contact with vibrating part, it may break and possibly cause a fire,
generator burnout, or electric shock hazard. Replace damaged or
worn cords immediately.
• Do not operate in rain, in wet or damp conditions, or with wet
hands. The operator may suer severe electric shock if the
generator is wet due to rain or snow. If wet, wipe and dry it well
before starting. Do not pour water directly over the generator,
nor wash it with water.
• Be extremely careful that all necessary electrical grounding
procedures are followed during each and every use. Failure to do
so can be fatal.
• DO NOT smoke while charging a battery. The battery emits
flammable hydrogen gas, which can explode if exposed to
electric arcing or open flame. Keep the area well ventilated and
keep open flames / sparks away when charging a battery.
• The engine becomes extremely hot during and for some time after
operation. Keep combustible materials well away from generator
area. Be very careful not to touch any parts of the hot engine
especially the muer area or serious burns may result.
Important Safety Instructions
WARNING
To reduce the risk of injury, read this operator’s
manual completely before using.
When using this product, the following basic
precautions should always be followed.
SAFETY
9
SAFETY
• Keep children and all bystanders at a safe distance from work
area.
• It is absolutely essential that you know the safe and proper use of
the power tool or appliance that you intend to use. All operators
must read, understand and follow the tool / appliance owners
manual. Tool and appliance applications and limitations must be
understood. Follow all directions given on labels and warnings.
Keep all instruction manuals and literature in a safe place for
future reference.
• Use only “LISTED” extension cords. When a tool or appliance is
used outdoors, use only extension cords marked “For Outdoor
Use”. Extension cords, when not in use should be stored in a dry
and well ventilated area.
• Always switch o generator’s AC circuit breaker and disconnect
tools or appliances when not in use, before servicing, adjusting,
or installing accessories and attachments.
• Make sure the engine is stopped before starting any maintenance,
servicing or repair.
NOTE:
Ensure maintenance and repair of the generator are performed by
properly trained personnel only.
SAVE THESE INSTRUCTIONS
10
ASSEMBLY
Assembling the Accessory Kit
NOTE: The wheels are not intended for over-the-road use.
1. Installing the wheels
• Slide the axle through the frame brackets.
• Slide on the hub, wheel and flat washer, then insert the cotter pin
through the wheel axle hole.
• Bend the cotter pin tabs outward to lock the pin in place.
2. Installing the feet bumpers
• Insert an M6 bolt through the rubber bumper and insert an M8 bolt
through the bottom of the bumper bracket. Secure the bolt with an
M8 flange nut.
• Install an M8 bolt though the generator frame and through top of
the bumper bracket. Secure the bolt with an M8 flange nut.
3. Installing the handle assembly
• Insert the handle bracket onto the generator frame and secure with
two M8 bolts and two M8 flange nuts.
• Align the handle assembly holes with the handle bracket holes and
secure with one M8 bolt and one M8 flange nut.
11
START
ON
OFF
OIL ALERT
LAMP
ENGINE SWITCH
OFF
OFF
AC BREAKER
32A
HOURS
1/10
1. Engine Key Start
2. Hour Meter
3. Oil Drain Plug
4. Oil Alert Lamp
5. Oil Dipstick/Plug
6. Gasoline/LPG Selector Switch
7. Battery
8. Flat Free Wheels
9. Ground Terminal
10. AC 120/240V 50A Receptacle
11. Steel Roll Cage Frame
12. AC 120V 20A Receptacles
15.
22.
11.
14.
7.
13.
1.
5.
9. 10.
8.
2.
12.
13. Circuit Breakers
14. AC 120V 30A Receptacle
15. Fuel Gauge
16. Master Circuit Breaker
17. Fuel Tank Cap
18. Fuel Tank
19. Fuel On/O Valve
20. Choke Lever
21. Collapsible Handle
22. Air Filter
23. Recoil
GENERATOR COMPONENTS
3.
4.
6.
16.
17.
18.
19.
20.
21.
23.
12
Grounding Instructions
The ground terminal on the frame is used to connect the generator to
a suitable ground source. The ground path should be made with #8
size wire. Connect the grounding wire securely to the ground terminal.
Connect the other end of the wire securely to a suitable ground source.
A metal underground water pipe in direct contact with the earth for at
least 10 feet can be used as a grounding source. If a pipe is unavailable,
an 8 foot length of pipe or rod may be used as the ground source. The
pipe should be 3/4” diameter or larger and the outer surface must be
noncorrosive. If a steel or iron rod is used it should be at least 5/8”
diameter and if a nonferrous rod is used it should be at least 1/2”
diameter and be listed as material for grounding. Drive the rod or pipe
to a depth of 8’. If a rock bottom is encountered less than 4’ down,
bury the rod or pipe in a trench. All electrical tools and appliances
operated from this generator, must be properly grounded by use of a
third wire or be “Double Insulated”.
It is recommended to:
1. Use electrical devices with 3 prong power cords.
2. Use an extension cord with a 3 hole receptacle and a 3 prong plug at
the opposite ends to ensure continuity of the ground protection from
the generator to appliance.
We strongly recommend that all applicable regulations relating to
grounding specifications be checked and followed.
DANGER
Improper connection of the equipment grounding
conductor can result in a risk of electrocution.
Check with a qualified electrician if you are in doubt as to
whether the unit is properly grounded for your local regulations.
PREPARING THE GENERATOR
WARNING
Always check the level of the engine oil prior to
starting the generator.
• Failure to do so could cause the engine to seize if the oil is low
or empty.
THERE IS A PERMANENT CONDUCTOR BETWEEN THE GENERATOR
(STATOR WINDING) AND THE FRAME.
13
PREPARING THE GENERATOR
Engine Oil
Before checking or refilling oil, be sure generator is located on stable
and level surface with engine stopped.
1. Remove oil dipstick and check the engine oil level.
2. If oil level is below the lower level line, refill with suitable oil to
upper level line. Do not screw in the oil dipstick when checking oil
level. Do not over fill.
3. Change oil if contaminated.
4. Check engine oil level before starting each time thereafter.
Use no special additives. Select the oil’s viscosity grade according to
the expected operating temperature (see chart).
From -4°F/-20°C up to 104°F/40°C use SAE 10W30
From -22°F/-30°C up to 95°F/35°C use SAE 5W30
Fueling
WARNING
Gasoline is extremely flammable and its vapors
can explode if ignited.
• DO NOT refuel while smoking or near open flame or other
such potential fire hazards.
• Store gasoline only in approved containers, in well ventilated,
unoccupied buildings and away from sparks or flames.
• DO NOT fill the tank while the engine is hot or running, since
spilled fuel could ignite if it comes in contact with hot parts or
sparks from ignition.
• DO NOT start the engine near spilled fuel.
• NEVER use gasoline as a cleaning agent.
PRE-OPERATION CHECKLIST
SAE VISCOSITY GRADES
Ambient Temperature
0
-20 -10 0 10 20 30 40oC
20 40 60 80 100oF
10W-30
30
5W-30
14
1. If fuel level is low, refill with unleaded
automotive gasoline.
2. Check fuel gauge while filling.
3. When using the generator for the first time
or stopping due to the fuel running out, pull
the recoil handle several times after filling
the tank.
General Recommendations
• Purchase gasoline in small quantities and
store in clean, approved containers.
• To minimize gum deposits in your fuel system
and to ensure easy starting, do not use
gasoline left over from the previous season.
• Consider adding fuel stabilizer before
running or starting the generator.
Fuel Type
• For best results use only clean, fresh, regular
unleaded gasoline with 86+ octane. Do not
use any fuel with more than 10% added
ethanol, and never use E85 fuel.
• Never mix oil to the gasoline.
WARNING
DO NOT overfill the tank, leave room for the fuel
to expand. If the fuel tank is over filled, fuel can
overflow onto a hot engine and cause a FIRE or
EXPLOSION. If fuel spills, wait until it evaporates
before starting engine. Check fuel lines, tank, cap
and fittings frequently for cracks or leaks. Replace
if necessary.
Check Component Parts
Check following items before starting engine:
1. Fuel leakage from fuel hose, etc.
2. Bolts and nuts for looseness.
3. Components for damage or breakage.
4. Generator not resting on or against any adjacent wiring.
PRE-OPERATION CHECKLIST
°
°
°
60
80
i
7
�
•
.
-
-
°
°
°
60
80
i
7
�
•
.
-
-
FULL
MAX FUEL
LEVEL
FUEL gAUgE
EMPTY
15
starting your generator
WARNING
Keep area clear of flammables or other hazardous
materials.
• Keep generator at least 3ft (1m) away from buildings or other
structures. Keep at least 5ft (1.5m) of clearance on all sides of
generator including overhead.
• Only operate generators in a dry, well ventilated area.
• Keep exhaust pipe clear of foreign objects.
• Keep generator away from open flame. No Smoking!
• Keep generator on a stable and level surface.
• Do not block generator air vents with paper or other material.
• Do not touch hot parts and avoid hot exhaust gases.
• Contact the original equipment manufacturer, retailer, or
dealer to obtain a spark arrester designed for the exhaust
system installed on this engine.
• Replacement parts must be the same and installed in the same
position as the original parts.
PRE-OPERATION CHECKLIST
When using LPG, put the selector switch on “LPG” position; when
using gasoline, put the selector switch on “GAS” position and move
the fuel valve to the “open” position.
Engine Key
Start
LPG/Gas
selector switch
16
STARTING YOUR GENERATOR
1. Make sure all appliances are disconnected from the generator.
2. Move engine choke lever to the “CHOKE” position.
3. For recoil start, firmly grasp the recoil handle and pull slowly until
increased resistance is felt. Pull rapidly up and away.
4. When engine starts, move choke lever to 1/2-CHOKE position until
engine runs smoothly and then fully into “RUN” position. If engine
falters, move choke back out to 1/2-CHOKE position until engine
runs smoothly and then fully into “RUN” position.
Recoil Start
When starting the engine with the recoil starter, set the fuel
valve and ingnition key start to the “ON” position before
pulling the starter handle.
ON
OFF Sta
9
1,
NOTICE
If engine fires, but does not continue to run, move choke le-
ver to the “CHOKE” position and repeat starting instructions.
NOTICE
If engine fails to start after 3 pulls, or if unit shuts down during
operation, make sure unit is on a level surface and check for
proper oil level in crankcase. This unit may be equipped with a
low oil protection device. If so, oil must be checked at proper
level for engine to start and run.
CAUTION
17
STARTING YOUR GENERATOR
Electric Start
1. Make sure all appliances are
disconnected from the generator.
2. Turn engine choke switch to the
“CHOKE” position. (When the engine
is warm or temperature is high, start
engine with the choke switch in the
“RUN” position).
3. Set the key start switch to the
middle “ON” position. Twist it to the
start position and hold in position
until engine starts. Release key and
leave it in the “ON” position when
engine is running.
To prolong the life of starter components, DO NOT hold key in “start”
position for more than 5 seconds, and pause for at least 1 minute
between starting attempts.
CAUTION
Do not connect appliances with defective power cords and/or
plugs.
• Be sure appliances are not connected to generator when
starting up. Starting the generator with an appliance connected
could result in damage to the generator and/or appliances and
personal injury.
• DO NOT turn the starting motor over 5 seconds continuously.
If the engine fails to start, return the toggle switch to the “ON”
position and wait about 10 seconds and then start again.
• DO NOT press the toggle switch to the “START” position when
the engine is running to prevent damage of starting motor.
CAUTION
• Do not overload the generator.
• Do not overload individual panel receptacles. These outlets
are protected against overload with push-to-reset-type circuit
breakers. If amperage rating of any circuit breaker is exceeded,
that breaker opens and the electrical output to that receptacle
is lost.
STARTING YOUR GENERATOR
ON
OFF Sta
9
1,
18
Using Electric Power
Connecting Electrical Loads
1. Let engine run stable and warm up for a few minutes after starting.
2. Plug in and turn on the electrical loads.
Wattage Information
Some appliances need a “surge” of energy when starting. This means
that the amount of electrical power needed to start the appliance
may exceed the amount needed to maintain its use.
Electrical appliances and tools normally come with a label indicating
voltage, cycles / Hz, amperage (amps) and electrical power needed
to run the appliance or tool.
Check with your nearest dealer or service provider with questions
regarding power surge of certain appliances or power tools.
• Electrical loads such as incandescent lamps and hot plates require
the same wattage to start as is needed to maintain use.
• Loads such as fluorescent lamps require 1.2 to 2 times the indicated
wattage during start-up.
• Loads for mercury lamps require 2 to 3 times the indicated wattage
during start-up.
• Electrical motors require a large starting current. Power
requirements depend on the type of motor and its use. Once
enough “surge” is attained to start the motor, the appliance may
require only 30% to 50% of the wattage to continue running.
WARNING
Risk of electrocution. Make sure that the appliance
is switched o before connecting it to the
generator.
• DO NOT move the generator while it is running.
NOTICE
• Start generator and let engine stabilize before connecting
electrical loads. Connect electrical loads in OFF position then
turn ON for operation.
• Turn electrical loads OFF and disconnect from generator before
stopping generator.
NOTICE
DO NOT exceed the generator’s wattage/amperage capacity.
Exceeding generators wattage/amperage capacity could damage
generator and/or electrical devices connected to it.
OPERATION
19
OPERATION/
STOPPING THE GENERATOR
• Most electrical tools require 1.2 to 3 times their wattage for running
under load during use. For example, a 5000 watt generator can
power a 1,800 to 4,000 watt electrical tool.
• Loads such as submersible pumps and air compressors require a
very large force to start. They need 3 to 5 times the normal running
wattage in order to start. For example, a 5,000 watt generator
would only be able to drive a 1,000 to 7,000 watt pump.
CAUTION
If an electric motor fails to start or reach running speed, turn o
the appliance or tool immediately to avoid equipment damage.
Always check the requirements of the tool or appliance being
used compared to the rated output of the generator.
Stopping The Generator
1. Turn o the power switch of the electric equipment and unplug the
cord from receptacle of the generator.
2. Allow the engine several minutes to cool down and to stabilize the
internal temperatures of the engine and generator before stopping.
3. Twist the engine key to the OFF position.
4. Push the fuel valve to the OFF position.
Oil Sensor
The oil sensor detects a drop in oil level in the crankcase and
automatically stops the engine when the oil level drops below a
predetermined level.
The engine is equipped with a low oil level sensor that shuts down the
engine automatically when the oil level drops below a specified level. If
the engine shuts down by itself and the fuel tank has enough gasoline,
check the engine oil level.
High Altitude
At altitudes over 5,000 feet (1524 meters), a minimum 86 octane
of gasoline is acceptable. For the emissions to be compliant, a high
altitude adjustment is required. Operation without this adjustment
will cause decreased performance, increased fuel consumption,
and increased emissions. See an authorized dealer for high altitude
adjustment information. Operation of the engine at altitudes
below 2,500 feet (762 meters) with the high altitude kit is not
recommended.
CAUTION
DO NOT remove oil sensor probe when refilling with oil.
Remove oil filler cap on the opposite side of carburetor.
20
NOTE: It is recommended to use ear protection when performing
operation, maintenance and repair of the generator.
Maintenance, replacement or repair of the emission control devices
and systems must be performed by an authorized service provider.
First 10 hours: change engine oil.
Every 8 hours or daily: clean debris, check engine oil level.
Every 25 hours or yearly: clean engine air filter and spark arrester.
Every 50 hours or yearly: change engine oil.
Yearly: replace engine air filter, service fuel valve, service spark plug,
inspect muer, and clean cooling system.
Generator Maintenance
Generator maintenance consists of keeping the unit clean and dry.
Operate and store the unit in a clean dry environment where it will
not be exposed to excessive dust, dirt, moisture or any corrosive
vapors. Cooling air slots in the generator must not become clogged
with snow, leaves, or any other foreign material.
Check the cleanliness of the generator frequently and clean when
dust, dirt, oil, moisture or other foreign substances are visible on its
exterior surface.
Maintenance Schedule
CAUTION
Make sure the engine is stopped before starting any maintenance,
servicing or repair.
MAINTENANCE
CAUTION
Never insert any object or tool though the air cooling slots, even if
the engine is not running.
DANGER
When working on the generator, always disconnect spark plug wire
from spark plug and keep wire away from spark plug.
WARNING
DO NOT use a garden hose to clean generator. Water can enter the
engine fuel system and cause problems. In addition, if water enters
the generator though cooling air slots, some water will be retained
in voids and crevices of the rotor and stator winding insulation.
Water and dirt buildup on the generator internal windings will
eventually decrease the insulation resistance of these windings.
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