Fischer Panda Panda 4800i PMS User manual

Panda_4800i PMS_eng.R04 14.2.13
Fischer Panda GmbH
Manual
Panda 4800i PMS
230 V - 50 Hz / 3,8 kW
Super silent technology

Seite/Page 2 - Kaptitel/Chapter 1: 14.2.13
Current revision status
Erstellt durch / created by
Fischer Panda GmbH - Leiter Technische Dokumentation
Otto-Hahn-Str. 32-34
33104 Paderborn - Germany
Tel.: [phone]
email: [e-mail]
web: www.fischerpanda.de
Copyright
Duplication and change of the manual is permitted only in consultation with the manufacturer!
Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the
best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product
without previous notice may be undertaken without notice. Before installation, it must be ensured that the pictures,
diagrams and related material are applicable to the genset supplied. Enquiries must be made in case of doubt.
Document
Actual: Panda_4800i PMS_eng.R04_14.2.13
Replace: Panda_4800i PMS_eng.R04
Revision Page
Übersichts Bilder getauscht
Faryman Motorhandbuch eingearbeitet
Icontrol 2 berichtigt (R05) - Seeventil

14.2.13 Inhalt/Contens Seite/Page 3
Inhalt / Contens
Manual........................................................................................................................................................... ....... 1
Panda 4800i PMS.......................................................................................................................................... ....... 1
Current revision status................................................................................................................................ ....... 2
1 General Instructions and Regulations.................................................................................................. ..... 10
1.1 Safety first!...................................................................................................................................... .... 10
1.2 Tools .............................................................................................................................................. ..... 14
1.3 Manufacturer declaration in accordance with the Machinery Directive 98/37/EC .......................... ..... 16
1.4 Customer registration and guarantee ............................................................................................. .... 16
1.4.1 Technical support ........................................................................................................... .... 16
1.4.2 Caution, important information for start-up! .................................................................... .... 16
1.5 Safety Instructions - Safety First! ................................................................................................... ..... 17
1.5.1 Safe operation ................................................................................................................ .... 17
1.5.2 Observe safety instructions! ........................................................................................... .... 17
1.5.3 Personal protective clothing (PPE) ................................................................................. .... 17
1.5.4 Cleanliness ensures safety ............................................................................................. .... 17
1.5.5 Safe handling of fuels and lubricants .............................................................................. ..... 18
1.5.6 Exhaust fumes and fire protection .................................................................................. .... 18
1.5.7 Safety precautions against burns and battery explosions .............................................. ..... 19
1.5.8 Protect your hands and body from rotating parts! .......................................................... .... 19
1.5.9 Anti-freeze and disposal of fluids .................................................................................... .... 19
1.5.10 Implementation of safety inspections and maintenance ................................................. ..... 20
1.6 Warning and instruction signs......................................................................................................... .... 20
1.6.1 Special instructions and hazards of generators .............................................................. .... 20
1.6.1.1 Protective conductor and potential equalisation:.............................................. ..... 21
1.6.1.2 Protective conductor for Panda AC generators:............................................... .... 21
1.6.1.3 Switch off all loads while working on the generator ......................................... .... 21
1.6.1.4 Potential equalisation for Panda AGT DC generators...................................... .... 21
1.6.1.5 Safety instructions concerning cables.............................................................. ..... 22
1.6.2 Recommended starter battery sizes ............................................................................... .... 22
1.6.3 Important instructions for batteries - starter and/or traction batteries ............................. .... 22
1.6.4 General safety instructions for handling batteries .......................................................... .... 23
2 In case of Emergency First Aid / Im Notfall - Erste Hilfe..................................................................... ..... 25
2.7 WHEN AN ADULT STOPS BREATHING ...................................................................................... ..... 26
3 Basics ...................................................................................................................................................... ..... 27
3.1 Intended use of the machine .......................................................................................................... .... 27
3.2 Purpose of the manual and description of the definitions of the trained persons/operators/users. .... 27
3.2.1 Trained persons .............................................................................................................. .... 27
3.2.2 Operator ......................................................................................................................... .... 27
3.2.3 User ................................................................................................................................ .... 27
3.3 Components of the i system........................................................................................................... .... 28
3.4 Range of operation......................................................................................................................... .... 29
3.5 Panda transport box ....................................................................................................................... .... 29
3.5.1 Bolted Fischer Panda transport box ............................................................................... .... 29
3.5.2 Fischer Panda transport box with metal tab closure ....................................................... .... 29
3.6 Opening the MPL sound insulation capsule ................................................................................... .... 30
3.6.1 Opening the GFK sound insulation capsule ................................................................... .... 30

14.2.13 Inhalt/Contens Seite/Page 4
Inhalt / Contens
3.7 Transport and Loading/Unloading .................................................................................................. .... 31
3.7.1 Transporting the generator ............................................................................................. .... 31
3.7.2 Loading/unloading of the generator ................................................................................ .... 31
3.8 Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning32
3.8.1 Instructions for the starter battery for extended downtimes ............................................ .... 32
3.8.2 Measures for short downtimes ....................................................................................... .... 33
3.8.3 Measures for medium term downtimes / hibernation ...................................................... .... 33
3.8.3.1 Courses for preservation:................................................................................. .... 33
3.8.3.2 Measures for removing surface protection after medium term downtimes (3 to 6
months). 34
3.8.4 Measures for extended downtimes / decommissioning .................................................. .... 34
3.8.4.1 Courses for preservation:................................................................................. .... 34
3.8.4.2 Measures for removing surface protection after extended downtimes / recommissioning
(over 6 months): 35
3.9 ........................................................................................................................................................ .... 35
4 The Panda Generator.............................................................................................................................. ..... 37
4.1 Type plate at the Generator............................................................................................................ .... 37
4.2 Description of the Generator 4800i PMS........................................................................................ .... 38
4.2.1 Right Side View 4800i PMS ............................................................................................ .... 38
4.2.2 Left Side View 4800i PMS .............................................................................................. .... 39
4.2.3 Front View 4800i PMS .................................................................................................... .... 40
4.2.3.1 Front connections 4800i PMS.......................................................................... .... 41
4.2.4 Back View 4800i PMS .................................................................................................... .... 42
4.2.5 View from above 4800i PMS .......................................................................................... .... 43
4.3 Details of Functional Units............................................................................................................. .... 44
4.3.1 The Panda iControl2 panel ............................................................................................. .... 44
4.3.1.1 Components of Cooling System (Raw water) 4800i ........................................ ..... 45
4.3.2 Components of combustion air 4800i PMS .................................................................... .... 46
4.3.3 Components of the Fuel System 4800i PMS .................................................................. .... 47
4.3.4 Electrical Connection 4800i PMS ................................................................................... .... 48
4.3.5 Sensors and Switches for Operation Surveillance ......................................................... .... 49
4.3.6 Components of Oil Circuit 4800i PMS ............................................................................ .... 50
4.4 Operation manual .......................................................................................................................... ..... 52
4.4.1 Preliminary remarks ........................................................................................................ .... 52
4.4.2 Daily routine checks before starting ............................................................................... .... 52
4.4.3 Starting Generator- see remote control panel data sheet .............................................. .... 53
4.4.4 Stopping Generator - see remote control panel data sheet ............................................ .... 53
5 Installation Instructions ......................................................................................................................... ..... 55
5.1 Personal requirements.................................................................................................................... .... 55
5.1.1 Hazard notes for the installation ..................................................................................... .... 55
5.2 Place of installation......................................................................................................................... .... 57
5.2.1 Preliminary remark ......................................................................................................... .... 57
5.2.2 Preparing the base - placement ..................................................................................... .... 57
5.2.3 Advice for optimal sound insulation ................................................................................ .... 57
5.3 Generator Connections .................................................................................................................. ..... 58
5.4 Installation of the cooling system - raw water................................................................................. .... 58
5.4.1 General information ........................................................................................................ .... 58
5.4.2 Fischer Panda installation kit - raw water ....................................................................... .... 58

14.2.13 Inhalt/Contens Seite/Page 5
Inhalt / Contens
5.4.3 Installation of the through hull fitting in Yachts - Schema ............................................... .... 60
5.4.4 Quality of the raw water sucking in line .......................................................................... .... 60
5.4.5 Generator installation above waterline ........................................................................... .... 60
5.4.6 Raw water installation schema ....................................................................................... ..... 62
5.4.7 Generator installation below waterline ............................................................................ .... 63
5.4.8 Generator Housing cooled by Raw Water ...................................................................... .... 64
5.4.9 Indirect Cooling of the Genset Housing (by the Heat Exchanger) .................................. ..... 65
5.5 Installation of the water cooled exhaust system ............................................................................ ..... 66
5.5.1 Installation of the standard exhaust system ................................................................... .... 66
5.6 .Installation of the waterlock ........................................................................................................... .... 68
5.6.1 Possible cause for water in the exhaust hose ................................................................ .... 68
5.6.1.1 Possible cause: Exhaust hose ......................................................................... .... 68
5.6.1.2 Possible cause: cooling water hose................................................................. .... 68
5.6.2 Installation area of the waterlock .................................................................................... .... 69
5.6.3 The volume of the waterlock ........................................................................................... .... 69
5.6.3.1 Ideal position of the waterlock.......................................................................... ..... 71
5.6.3.2 Example of the installation of the waterlock off-center and possible effects:... ..... 74
5.7 Exhaust / water separator............................................................................................................... .... 77
5.7.1 Installation exhaust water separator ............................................................................... ..... 79
5.8 Fuel system installation .................................................................................................................. .... 79
5.8.1 Fischer Panda installation kit - Fuel system ................................................................... .... 79
5.8.1.1 The following items need to be installed:......................................................... .... 81
5.8.2 Connection of the fuel lines at the tank .......................................................................... .... 84
5.8.3 Position of the pre-filter with water separator ................................................................. ..... 85
5.9 Electrical Connection 4800i PMS ................................................................................................... .... 86
5.10 Generator DC system installation................................................................................................... .... 87
5.10.1 Connection of the 12V starter battery ............................................................................. .... 87
5.10.2 How to connect two 12V batteries to a 24V battery bank ............................................... .... 90
5.10.3 Relays and DC fuse ........................................................................................................ .... 91
5.10.4 Connection of the remote control panel - see separate control panel manual ............... .... 91
5.10.5 Connection of the AC system ......................................................................................... .... 91
5.10.5.1 Connection of the PMGi inverter to the generator - see PMGi data sheet....... .... 91
5.10.5.2 Connection of the Inverter to the on board AC system .................................... .... 91
6 Maintenance Instructions....................................................................................................................... ..... 93
6.1 Personal requirements.................................................................................................................... .... 93
6.2 Hazard notes for the maintenance.................................................................................................. .... 93
6.3 Environmental protection................................................................................................................ .... 95
6.4 Maintenance Requirements............................................................................................................ .... 95
6.5 Maintenance interval....................................................................................................................... .... 95
6.5.1 Check of hoses and rubber parts in the sound insulated capsule .................................. .... 95
6.6 Removing, installing and checking thermostat ............................................................................... .... 96
6.7 Replacing fuel filter (standard) Farymann Dieselengine 15W/18W................................................ .... 98
6.8 Changing engine oil at the Farymann Dieselengine 15W/18W ...................................................... .. 100
6.9 Filling with engine oil at the Farymann Dieselengine 15W/18W..................................................... .. 101
6.10 Removing and installing oil strainer................................................................................................ .. 103
6.11 Adjusting valve clearance at the Farymann Dieselengine 15W/18W ............................................. .. 104
6.12 Ventilating the fuel system.............................................................................................................. .. 107