Fischer Panda Panda 4800i PMS User manual

Panda_4800i PMS_eng.R04 14.2.13
Fischer Panda GmbH
Manual
Panda 4800i PMS
230 V - 50 Hz / 3,8 kW
Super silent technology

Seite/Page 2 - Kaptitel/Chapter 1: 14.2.13
Current revision status
Erstellt durch / created by
Fischer Panda GmbH - Leiter Technische Dokumentation
Otto-Hahn-Str. 32-34
33104 Paderborn - Germany
Tel.: [phone]
email: [e-mail]
web: www.fischerpanda.de
Copyright
Duplication and change of the manual is permitted only in consultation with the manufacturer!
Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the
best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product
without previous notice may be undertaken without notice. Before installation, it must be ensured that the pictures,
diagrams and related material are applicable to the genset supplied. Enquiries must be made in case of doubt.
Document
Actual: Panda_4800i PMS_eng.R04_14.2.13
Replace: Panda_4800i PMS_eng.R04
Revision Page
Übersichts Bilder getauscht
Faryman Motorhandbuch eingearbeitet
Icontrol 2 berichtigt (R05) - Seeventil

14.2.13 Inhalt/Contens Seite/Page 3
Inhalt / Contens
Manual........................................................................................................................................................... ....... 1
Panda 4800i PMS.......................................................................................................................................... ....... 1
Current revision status................................................................................................................................ ....... 2
1 General Instructions and Regulations.................................................................................................. ..... 10
1.1 Safety first!...................................................................................................................................... .... 10
1.2 Tools .............................................................................................................................................. ..... 14
1.3 Manufacturer declaration in accordance with the Machinery Directive 98/37/EC .......................... ..... 16
1.4 Customer registration and guarantee ............................................................................................. .... 16
1.4.1 Technical support ........................................................................................................... .... 16
1.4.2 Caution, important information for start-up! .................................................................... .... 16
1.5 Safety Instructions - Safety First! ................................................................................................... ..... 17
1.5.1 Safe operation ................................................................................................................ .... 17
1.5.2 Observe safety instructions! ........................................................................................... .... 17
1.5.3 Personal protective clothing (PPE) ................................................................................. .... 17
1.5.4 Cleanliness ensures safety ............................................................................................. .... 17
1.5.5 Safe handling of fuels and lubricants .............................................................................. ..... 18
1.5.6 Exhaust fumes and fire protection .................................................................................. .... 18
1.5.7 Safety precautions against burns and battery explosions .............................................. ..... 19
1.5.8 Protect your hands and body from rotating parts! .......................................................... .... 19
1.5.9 Anti-freeze and disposal of fluids .................................................................................... .... 19
1.5.10 Implementation of safety inspections and maintenance ................................................. ..... 20
1.6 Warning and instruction signs......................................................................................................... .... 20
1.6.1 Special instructions and hazards of generators .............................................................. .... 20
1.6.1.1 Protective conductor and potential equalisation:.............................................. ..... 21
1.6.1.2 Protective conductor for Panda AC generators:............................................... .... 21
1.6.1.3 Switch off all loads while working on the generator ......................................... .... 21
1.6.1.4 Potential equalisation for Panda AGT DC generators...................................... .... 21
1.6.1.5 Safety instructions concerning cables.............................................................. ..... 22
1.6.2 Recommended starter battery sizes ............................................................................... .... 22
1.6.3 Important instructions for batteries - starter and/or traction batteries ............................. .... 22
1.6.4 General safety instructions for handling batteries .......................................................... .... 23
2 In case of Emergency First Aid / Im Notfall - Erste Hilfe..................................................................... ..... 25
2.7 WHEN AN ADULT STOPS BREATHING ...................................................................................... ..... 26
3 Basics ...................................................................................................................................................... ..... 27
3.1 Intended use of the machine .......................................................................................................... .... 27
3.2 Purpose of the manual and description of the definitions of the trained persons/operators/users. .... 27
3.2.1 Trained persons .............................................................................................................. .... 27
3.2.2 Operator ......................................................................................................................... .... 27
3.2.3 User ................................................................................................................................ .... 27
3.3 Components of the i system........................................................................................................... .... 28
3.4 Range of operation......................................................................................................................... .... 29
3.5 Panda transport box ....................................................................................................................... .... 29
3.5.1 Bolted Fischer Panda transport box ............................................................................... .... 29
3.5.2 Fischer Panda transport box with metal tab closure ....................................................... .... 29
3.6 Opening the MPL sound insulation capsule ................................................................................... .... 30
3.6.1 Opening the GFK sound insulation capsule ................................................................... .... 30

14.2.13 Inhalt/Contens Seite/Page 4
Inhalt / Contens
3.7 Transport and Loading/Unloading .................................................................................................. .... 31
3.7.1 Transporting the generator ............................................................................................. .... 31
3.7.2 Loading/unloading of the generator ................................................................................ .... 31
3.8 Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning32
3.8.1 Instructions for the starter battery for extended downtimes ............................................ .... 32
3.8.2 Measures for short downtimes ....................................................................................... .... 33
3.8.3 Measures for medium term downtimes / hibernation ...................................................... .... 33
3.8.3.1 Courses for preservation:................................................................................. .... 33
3.8.3.2 Measures for removing surface protection after medium term downtimes (3 to 6
months). 34
3.8.4 Measures for extended downtimes / decommissioning .................................................. .... 34
3.8.4.1 Courses for preservation:................................................................................. .... 34
3.8.4.2 Measures for removing surface protection after extended downtimes / recommissioning
(over 6 months): 35
3.9 ........................................................................................................................................................ .... 35
4 The Panda Generator.............................................................................................................................. ..... 37
4.1 Type plate at the Generator............................................................................................................ .... 37
4.2 Description of the Generator 4800i PMS........................................................................................ .... 38
4.2.1 Right Side View 4800i PMS ............................................................................................ .... 38
4.2.2 Left Side View 4800i PMS .............................................................................................. .... 39
4.2.3 Front View 4800i PMS .................................................................................................... .... 40
4.2.3.1 Front connections 4800i PMS.......................................................................... .... 41
4.2.4 Back View 4800i PMS .................................................................................................... .... 42
4.2.5 View from above 4800i PMS .......................................................................................... .... 43
4.3 Details of Functional Units............................................................................................................. .... 44
4.3.1 The Panda iControl2 panel ............................................................................................. .... 44
4.3.1.1 Components of Cooling System (Raw water) 4800i ........................................ ..... 45
4.3.2 Components of combustion air 4800i PMS .................................................................... .... 46
4.3.3 Components of the Fuel System 4800i PMS .................................................................. .... 47
4.3.4 Electrical Connection 4800i PMS ................................................................................... .... 48
4.3.5 Sensors and Switches for Operation Surveillance ......................................................... .... 49
4.3.6 Components of Oil Circuit 4800i PMS ............................................................................ .... 50
4.4 Operation manual .......................................................................................................................... ..... 52
4.4.1 Preliminary remarks ........................................................................................................ .... 52
4.4.2 Daily routine checks before starting ............................................................................... .... 52
4.4.3 Starting Generator- see remote control panel data sheet .............................................. .... 53
4.4.4 Stopping Generator - see remote control panel data sheet ............................................ .... 53
5 Installation Instructions ......................................................................................................................... ..... 55
5.1 Personal requirements.................................................................................................................... .... 55
5.1.1 Hazard notes for the installation ..................................................................................... .... 55
5.2 Place of installation......................................................................................................................... .... 57
5.2.1 Preliminary remark ......................................................................................................... .... 57
5.2.2 Preparing the base - placement ..................................................................................... .... 57
5.2.3 Advice for optimal sound insulation ................................................................................ .... 57
5.3 Generator Connections .................................................................................................................. ..... 58
5.4 Installation of the cooling system - raw water................................................................................. .... 58
5.4.1 General information ........................................................................................................ .... 58
5.4.2 Fischer Panda installation kit - raw water ....................................................................... .... 58

14.2.13 Inhalt/Contens Seite/Page 5
Inhalt / Contens
5.4.3 Installation of the through hull fitting in Yachts - Schema ............................................... .... 60
5.4.4 Quality of the raw water sucking in line .......................................................................... .... 60
5.4.5 Generator installation above waterline ........................................................................... .... 60
5.4.6 Raw water installation schema ....................................................................................... ..... 62
5.4.7 Generator installation below waterline ............................................................................ .... 63
5.4.8 Generator Housing cooled by Raw Water ...................................................................... .... 64
5.4.9 Indirect Cooling of the Genset Housing (by the Heat Exchanger) .................................. ..... 65
5.5 Installation of the water cooled exhaust system ............................................................................ ..... 66
5.5.1 Installation of the standard exhaust system ................................................................... .... 66
5.6 .Installation of the waterlock ........................................................................................................... .... 68
5.6.1 Possible cause for water in the exhaust hose ................................................................ .... 68
5.6.1.1 Possible cause: Exhaust hose ......................................................................... .... 68
5.6.1.2 Possible cause: cooling water hose................................................................. .... 68
5.6.2 Installation area of the waterlock .................................................................................... .... 69
5.6.3 The volume of the waterlock ........................................................................................... .... 69
5.6.3.1 Ideal position of the waterlock.......................................................................... ..... 71
5.6.3.2 Example of the installation of the waterlock off-center and possible effects:... ..... 74
5.7 Exhaust / water separator............................................................................................................... .... 77
5.7.1 Installation exhaust water separator ............................................................................... ..... 79
5.8 Fuel system installation .................................................................................................................. .... 79
5.8.1 Fischer Panda installation kit - Fuel system ................................................................... .... 79
5.8.1.1 The following items need to be installed:......................................................... .... 81
5.8.2 Connection of the fuel lines at the tank .......................................................................... .... 84
5.8.3 Position of the pre-filter with water separator ................................................................. ..... 85
5.9 Electrical Connection 4800i PMS ................................................................................................... .... 86
5.10 Generator DC system installation................................................................................................... .... 87
5.10.1 Connection of the 12V starter battery ............................................................................. .... 87
5.10.2 How to connect two 12V batteries to a 24V battery bank ............................................... .... 90
5.10.3 Relays and DC fuse ........................................................................................................ .... 91
5.10.4 Connection of the remote control panel - see separate control panel manual ............... .... 91
5.10.5 Connection of the AC system ......................................................................................... .... 91
5.10.5.1 Connection of the PMGi inverter to the generator - see PMGi data sheet....... .... 91
5.10.5.2 Connection of the Inverter to the on board AC system .................................... .... 91
6 Maintenance Instructions....................................................................................................................... ..... 93
6.1 Personal requirements.................................................................................................................... .... 93
6.2 Hazard notes for the maintenance.................................................................................................. .... 93
6.3 Environmental protection................................................................................................................ .... 95
6.4 Maintenance Requirements............................................................................................................ .... 95
6.5 Maintenance interval....................................................................................................................... .... 95
6.5.1 Check of hoses and rubber parts in the sound insulated capsule .................................. .... 95
6.6 Removing, installing and checking thermostat ............................................................................... .... 96
6.7 Replacing fuel filter (standard) Farymann Dieselengine 15W/18W................................................ .... 98
6.8 Changing engine oil at the Farymann Dieselengine 15W/18W ...................................................... .. 100
6.9 Filling with engine oil at the Farymann Dieselengine 15W/18W..................................................... .. 101
6.10 Removing and installing oil strainer................................................................................................ .. 103
6.11 Adjusting valve clearance at the Farymann Dieselengine 15W/18W ............................................. .. 104
6.12 Ventilating the fuel system.............................................................................................................. .. 107

Seite/Page 6 Inhalt/Contens 14.2.13
Inhalt / Contens
6.12.1 Checking the water separator in the fuel supply ............................................................. ...109
6.13 Replace the air filter element .......................................................................................................... ..109
6.13.1 Draining the coolant ........................................................................................................ .. 110
6.14 The raw water circuit....................................................................................................................... ..110
6.14.1 Clean raw water filter ...................................................................................................... .. 110
6.14.2 Causes with frequent impeller waste .............................................................................. .. 110
6.14.3 Replace the impeller ....................................................................................................... .. 111
6.15 Replacing the Operating Current Relays ....................................................................................... ...113
6.16 Replacing the fuses ....................................................................................................................... ...114
6.17 Special maintenance notes and arrangements at long periods of stand still time or shutdown...... ..115
6.17.1 Reference note for the starter battery at a long-term standstill ....................................... .. 115
6.17.2 Arrangements at a short-term standstill .......................................................................... .. 115
6.17.3 Arrangements at a medium-term standstill / winter storage ........................................... .. 115
6.17.3.1 Arrangements for conservation: ....................................................................... .. 116
6.17.3.2 Arrangements for deconservation after a medium-term standstill (3 to 6 months). 116
6.17.4 Arrangements at a long-term standstill / shutdown ......................................................... .. 117
6.17.4.1 Arrangements for conservation: ....................................................................... .. 117
6.17.4.2 Arrangements after a long-term standstill (shutdown) / recommissioning (more than 6
months): 118
7 Generator Failure .................................................................................................................................... ...119
7.1 Personal requirements.................................................................................................................... ..119
7.2 Safety instructions for this chapter.................................................................................................. ..119
7.3 Tools and measuring instruments................................................................................................... ..121
7.4 Overloading the Generator - see PMGi data sheet......................................................................... ..121
7.5 Starting Problems ........................................................................................................................... ..121
7.5.2 Damage to starter motor ................................................................................................. .. 121
7.5.3 Troubleshooting Table .................................................................................................... .. 122
8 Tables....................................................................................................................................................... ...123
8.1 Troubleshooting .............................................................................................................................. ..123
8.2 Technical Data Engine.................................................................................................................... ..125
8.2.1 Technical Data Generator 4800i ..................................................................................... .. 126
8.3 Engine oil ........................................................................................................................................ ..126
8.3.1 Engine oil classification ................................................................................................... .. 126
8.3.1.1 Operating range: .............................................................................................. .. 126
8.3.1.2 Quality of oil:..................................................................................................... .. 126
8.4 Coolant specifications..................................................................................................................... ..127
8.4.1 Coolant mixture ratio ....................................................................................................... .. 128
8.5 Fuel................................................................................................................................................. ..128
8.6 Capsule measurements.................................................................................................................. ..129
Panda iControl2............................................................................................................................................ ... 131
Current revision status................................................................................................................................ ...132
Hardware....................................................................................................................................................... ...132
1 Safety instructions for the Panda iControl2......................................................................................... ...133
1.1 Personnel........................................................................................................................................ ..133

14.2.13 Kapitel/Chapter 1: - Seite/Page 7
1.2 Safety instructions .......................................................................................................................... .. 133
2 General operation ................................................................................................................................... ... 135
2.1 The Panda iControl2 panel............................................................................................................. .. 135
2.1.1 Switching the controller on and off ................................................................................. .. 135
2.1.2 The default display screen .............................................................................................. .. 136
2.1.3 Operating modes ............................................................................................................ .. 137
2.1.3.1 Stand-by mode................................................................................................. .. 137
2.1.3.2 Start-up mode .................................................................................................. .. 138
2.1.3.3 Override mode ................................................................................................. ... 139
2.1.3.4 Operation mode ............................................................................................... .. 139
2.1.3.5 Stop mode........................................................................................................ ... 141
2.1.3.6 Autostart mode................................................................................................. .. 141
2.2 Other operating functions .............................................................................................................. ... 142
2.2.1 Set-up menu ................................................................................................................... .. 142
2.2.2 Setting the brightness of the backlight ("backlight" and "dimtime") ................................ ... 143
2.2.3 The configuration menu ("config") .................................................................................. .. 144
2.2.4 The network ID ............................................................................................................... .. 144
2.2.5 Saving settings and exiting the set-up menu ("Save & Exit") ......................................... .. 144
2.2.6 Activating/deactivating the autostart function ("Autostart") ............................................. .. 144
2.2.7 Resetting the service interval ("Service") ....................................................................... .. 146
2.2.8 Priming the fuel system ("Prime Fuel") ........................................................................... .. 147
2.2.9 Selecting and saving a unit for the temperature value output ........................................ .. 147
3 Installation............................................................................................................................................... ... 149
3.1 Personnel........................................................................................................................................ .. 149
3.1.1 Hazard warnings for installation ..................................................................................... .. 149
3.2 Disposal of the components ........................................................................................................... .. 150
3.2.1 Panda iControl2 panel with installation housing ............................................................. .. 150
3.2.2 Terminal assignments on the Panda iControl2 panel ..................................................... .. 151
3.3 Dimensions..................................................................................................................................... .. 152
3.4 Wiring of the Panda iControl2 controller......................................................................................... .. 153
3.4.1 Terminal assignments on the Panda iControl2 controller ............................................... .. 154
3.4.1.1 Terminal assignment of 18-pin connector........................................................ .. 154
3.4.1.2 Fischer Panda standard bus............................................................................ .. 154
3.4.1.3 Fischer Panda CAN bus................................................................................... .. 154
3.5 Start-up........................................................................................................................................... .. 155
4 Maintenance ............................................................................................................................................ ... 157
4.1 Maintenance of the iControl2 controller.......................................................................................... .. 157
4.1.1 Cleaning the iControl2 controller .................................................................................... .. 157
4.2 Maintenance of the iControl2 remote control panel........................................................................ .. 157
4.2.1 Cleaning the iControl2 controller .................................................................................... .. 157
5 Warnings and error messages .............................................................................................................. ... 159
5.1 Warnings......................................................................................................................................... .. 159
5.1.1 Examples of warnings on the display: ............................................................................ .. 159
5.1.2 Warning messages ......................................................................................................... ... 160
5.2 Faults.............................................................................................................................................. .. 160
5.2.1 Error messages .............................................................................................................. ... 161
5.2.2 Warning and fault thresholds .......................................................................................... .. 161
5.2.3 Bus errors ....................................................................................................................... .. 162
6 Annex....................................................................................................................................................... ... 163

Seite/Page 8 Inhalt/Contens 14.2.13
Inhalt / Contens
6.1 Technical data................................................................................................................................. ..163
6.1.1 Technical data for iControl2 control unit ......................................................................... .. 163
6.1.2 Technical data for iControl2 remote control panel .......................................................... .. 163
7 Inverter Panda PMGi 5000..................................................................................................................... ...165
7.1 Safety instruction ............................................................................................................................ ..166
7.2 Type plate ....................................................................................................................................... ..166
7.3 Front side/connection side.............................................................................................................. ..168
7.3.1 Socket pins of the PMGi 5000 ........................................................................................ ...169
7.4 Back side - Top side ....................................................................................................................... ..170
7.5 Settings for the use of iGenerators with power inverter ................................................................. ...171
7.5.1 Settings in the Victron VE Configure II Software - General ............................................ .. 171
7.5.1.1 Uninterrupted AC power (UPS function) .......................................................... .. 171
7.5.1.2 Dynamic current limiter..................................................................................... .. 171
7.5.2 Settings in the Victron VE Configure II Software - Inverter ............................................. .. 172
7.5.2.1 Assist current boost factor................................................................................ .. 172
7.6 Operation manual .......................................................................................................................... ...173
7.6.1 Primary remarks / Winter operation ................................................................................ .. 173
7.6.2 Load at the PMGi ............................................................................................................ .. 173
7.6.3 Automatic start ................................................................................................................ .. 173
7.7 Status LED´s................................................................................................................................... ..173
7.8 Cooling of the PMGi........................................................................................................................ ..173
7.9 Installation of the PMGi .................................................................................................................. ...174
7.9.1 Electrical connection. ...................................................................................................... .. 174
7.9.1.1 Connection to a system with RCD.................................................................... .. 174
7.9.1.2 Connection to a system with isolation control .................................................. .. 174
7.10 Technical Data................................................................................................................................ ..175
7.10.1 General Data .................................................................................................................. .. 175
7.10.2 Generator Spezification ....................................................................................................175
7.10.3 PMGi out ......................................................................................................................... ...176
7.10.4 Overload - switch point ................................................................................................... .. 179
7.10.5 Short circiut ..................................................................................................................... .. 179

Seite/Page 9 14.2.13
Dear Customer,
Thank you for purchasing a Fischer Panda Generator and choosing Fischer Panda as your partner for mobile power
on board. With your generator, you now have the means to produce your own power – wherever you are - and
experience even greater independence. Not only do you have a Fischer Panda generator on board,you also have
worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you
further.
Installation Approval and Warranty
Every generator has a worldwide warranty. You can apply for this warranty through your dealer when the installation
is approved. If you have purchased an extended warranty,please ensure that it is kept in a safe place and that the
dealer has your current address. Consult your dealer about warranty options especially if you have purchased a
used generator. He will be able to advise about authorised Fischer Panda Services worldwide.
Service and Support
To ensure that your generator operates reliably, regular maintenance checks and tasks as specified in this manual
must be carried out. Fischer Panda can supply Service Kits which are ideal for regular servicing tasks. We only
supply the highest quality components which are guaranteed to be the RIGHT parts for your generator. Service
“Plus” Kits are also available and ideal for longer trips where more than one service interval may be required.
If you require assistance – please contact your Fischer Panda Dealer. Please do not attempt to undertake any repair
work yourself,as this may affect your generator warranty. Your dealer will also be able to assist in finding your
nearest Fischer Panda service station. Your nearest service station can also be found in our Global Service Network
which can be downloaded from our homepage.
Product Registration
Please take the time to register your Fischer Panda Generator on our website at
http://www.fischerpanda.de/mypanda
By registering, you will ensure that you will be kept up to date on any technical upgrades or specific information on
the operation or servicing of your generator. We can even let you know about new Fischer Panda products –
especially helpful if you are planning to upgrade or expand your installation at a later date.
Fischer Panda Quality - Tried and Tested
DIN-certified according DIN ISO 9001
Thank you for purchasing a Fischer Panda Generator.
Your Fischer Panda Team

General Instructions and Regulations
Seite/Page 10 - Kaptitel/Chapter 1: General Instructions and Regulations 14.2.13
1. General Instructions and Regulations
1.1 Safety first!
These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of
personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully.
WARNING: Hazardous materialsCan cause acute or chronic health impairments or death
even in very small quantities if inhaled, swallowed, or
absorbed through the skin.
WARNING: Important information!This warning symbol draws attention to special warnings,
instructions or procedures which, if not strictly observed, may
result in damage or destruction of equipment.
WARNING: Fire hazardWarning of materials that may ignite in the presence of an
ignition source (cigarettes, hot surfaces, sparks, etc.).
PROHIBITED: No smokingIn the environment described / during the work specified,
smoking is prohibited.
PROHIBITED: No fire or naked lightFire and naked light are ignition sources that must be
avoided.
PROHIBITED: Do not activate/start upThe equipment shall not be activated or started up while work
is in progress.

General Instructions and Regulations
14.2.13 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 11
PROHIBITED: Do not touchTouching of the corresponding parts and systems is
prohibited.
DANGER: Automatic start-upDanger for life! Working at a running generator can
result in severe personal injury.
The generator can be equipped witha automatic start device.
This means, an external signal may trigger an automatic
start-up. To avoid an unexpected starting of the generator,
the starter battery must be disconnected before working at
the generator.
WARNING: Hazardous electric voltageThis danger symbol refers to the danger of electric shock and
draws attention to special warnings, instructions or
procedures which, if not strictly observed, may result in
severe personal injury or loss of life due to electric shock.
WARNING: General warningGeneral warning of a hazard area
WARNING: Danger due to inhalation and/or
ingestion
Can cause acute or chronic health impairments or death
even in very small quantities if inhaled or ingested.
WARNING: Risk of electric shock upon contactWarning of live parts that may cause electric shock upon
contact. Especially dangerous for persons with heart
problems or pacemakers.
WARNING: Danger due to rotating partsDanger of injury due to being pulled into equipment. Bruising
and torn off body parts possible. Risk of being pulled in when
touching with body part, loose-fitting clothing, scarf, tie, etc.

General Instructions and Regulations
Seite/Page 12 - Kaptitel/Chapter 1: General Instructions and Regulations 14.2.13
WARNING: Explosion hazardWarning of substances that may cause an explosion under
certain conditions, e.g. presence of heat or ignition sources.
WARNING: Hot surfaceWarning of hot surfaces and liquids. Burn/scalding hazard.
WARNING: Danger due to corrosive substances,
potential contamination of person
Warning of substances that cause chemical burns upon
contact. These substances can act as contaminants if
introduced into the body.
WARNING: System may be pressurised!When the system is opened, the pressure can be relieved
abruptly and expel hot gases and fluids. Risk of injury due to
parts flying about, burn hazard due to liquids and gases.
WARNING: Hearing damageWarning of hearing damages.
WARNING: Magnetic fieldWarning of magnetic field.
WARNING: OverpressureWarning of overpressure.

General Instructions and Regulations
14.2.13 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 13
MANDATORY INSTRUCTION: Wear snugly fitting
protective clothing (PPE).
Wearing the applicable snugly fitting protective clothing
provides protection from hazards and can prevent damage to
your health.
MANDATORY INSTRUCTION: Wear hearing
protection (PPE).
Wearing hearing protection provides protection from acute
and gradual hearing loss.
MANDATORY INSTRUCTION: Wear safety
goggles (PPE).
Wearing safety goggles protects the eyes from damage.
Optical spectacles are not a replacement for the
corresponding safety goggles.
MANDATORY INSTRUCTION: Wear protective
gloves (PPE).
Wearing protective gloves provides the hands from hazards
like friction, graze, punctures or deep cuts and protects them
from contact with hot surfaces.
MANDATORY INSTRUCTION: Observe the
instructions in the manual.
Compliance with the instructions in the manual can avert
danger and prevent accidents. This will protect you and the
generator.
MANDATORY INSTRUCTION: Comply with
environmental protection requirements.
Environmental protection saves our living environment. For
you and for your children.

General Instructions and Regulations
Seite/Page 14 - Kaptitel/Chapter 1: General Instructions and Regulations 14.2.13
1.2 Tools
These symbols are used throughout this manual to show which tool must be used for maintenance or installation.
Spanners
W.A.F X = width across flats of X mm
Hook wrench for oil filter
Screw driver, for slotted head screws and for Phillips head screws
Multimeter, multimeter with capacitor measuring unit
Socket wrench set
Hexagon socket wrench set

General Instructions and Regulations
14.2.13 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 15
Clamp-on ammeter (DC for synchronous generators; AC for asynchronous
generators)
Torque wrench

General Instructions and Regulations
Seite/Page 16 - Kaptitel/Chapter 1: General Instructions and Regulations 14.2.13
1.3 Manufacturer declaration in accordance with the Machinery Directive
98/37/EC
Manufacturer declaration in accordance with the Machinery Directive 98/37/EC
The generator was designed in such a way that all assemblies correspond with the CE guidelines. If Machinery
Directive 98/37/EC is applied, then it is forbidden to start the generator until it has been ascertained that the system
into which the generator is to be integrated also complies with the Machinery Directive 98/37/EC. This includes the
exhaust system, cooling system and electrical installations.
The evaluation of „protection against contact“ must be carried out when installed, in conjunction with the respective
system. This also includes correct electrical connections, a safe ground wire connection, foreign body and humidity
protection, protection against moisture due to excessive condensation, as well as overheating through appropriate
and inappropriate use of the equipment in its installed state. The responsibility for implementing these measures lies
with those who undertake the installation of the generator in the final system.
1.4 Customer registration and guarantee
Use the advantages of registering your product:
• you will receive a Guarantee Certificate after approval of your installation data
• you will receive extended product information that may be relevant to safety.
• You will receive free upgrades as necessary.
Additional advantages:
Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90% of
the disturbances result from defects in the periphery.
Problems due to installation errors can be recognized in advance.
1.4.1 Technical support
Technical Support via the Internet: [email protected]
1.4.2 Caution, important information for start-up!
1. The commissioning log shall be filled in immediately after initial operation and shall be confirmed by signature.
2. The commissioning log must be received by Fischer Panda GmbH at Paderborn within 4 weeks of initial
operation.
3. After receiving the commissioning log, Fischer Panda will make out the official guarantee certificate and send it to
the customer.
4. If warranty claims are made, the document with the guarantee certification must be submitted.
If the above requirements are not or only partly fulfilled, the warranty claim shall become void.

General Instructions and Regulations
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1.5 Safety Instructions - Safety First!
1.5.1 Safe operation
Careful handling of the equipment is the best insurance against an accident. Read the manual
diligently, and make sure you understand it before starting up the equipment. All operators,
regardless of their experience level, shall read this manual and additional pertinent manuals before
commissioning the equipment or installing an attachment. The owner shall be responsible for
ensuring that all operators receive this information and are instructed on safe handling practices.
1.5.2 Observe safety instructions!
Read and understand this manual and the safety instructions on the generator before trying to start up and operate
the generator. Learn the operating practices and ensure work safety. Familiarise yourself with the equipment and its
limits. Keep the generator in good condition.
1.5.3 Personal protective clothing (PPE)
For maintenance and repair work on the equipment, do not wear loose, torn, or ill-fitting clothing
that may catch on protruding parts or come into contact with pulleys, cooling disks, or other rotating
parts, which can cause severe injury.
Wear appropriate safety and protective clothing during work.
Do not operate the generator while under the influence of alcohol, medications, or drugs.
Do not wear head phones or ear buds while operating, servicing, or repairing the equipment.
1.5.4 Cleanliness ensures safety
Keep the generator and its environment clean.
Before cleaning the generator, shut down the equipment and secure it against accidental start-up.
Keep the generator free from dirt, grease, and waste. Store flammable liquids in suitable
containers only and ensure adequate distance to the generator. Check the lines regularly for
leakage and eliminate leaks immediately as applicable.

General Instructions and Regulations
Seite/Page 18 - Kaptitel/Chapter 1: General Instructions and Regulations 14.2.13
1.5.5 Safe handling of fuels and lubricants
Keep fuels and lubricants away from naked fire.
Before filling up the tank and/or applying lubricant, always shut down the generator and secure it
against accidental start-up.
Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly
flammable and may explode under certain conditions.
Refuel in well-ventilated open spaces only. If fuel/lubricant was spilled, eliminate fluids
immediately.
Do not mix diesel fuel with petrol or alcohol. Such a mixture can cause fire and will damage the
generator.
Use only approved fuel containers and tank systems. Old bottles and canisters are not adequate.
1.5.6 Exhaust fumes and fire protection
Engine fumes can be hazardous to your health if they accumulate. Ensure that the generator
exhaust fumes are vented appropriately (leak-proof system), and that an adequate fresh air
supply is available for the generator and the operator (forced ventilation).
Check the system regularly for leakage and eliminate leaks as applicable.
Exhaust gases and parts containing such fumes are very hot; they may cause burns under
certain circumstances. Always keep flammable parts away from the generator and the exhaust
system.
To prevent fire, ensure that electrical connections are not short-circuited. Check regularly that all
lines and cables are in good condition and that there is no chafing. Bare wires, open chafing spots,
frayed insulation, and loose cable connections can cause dangerous electric shocks, short-circuit,
and fire.
The generator shall be integrated in the existing fire safety system by the operating company.
Exhaust gases from diesel motors and some components are carcinogenic and can cause
deformities and other genetic defects.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.

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14.2.13 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 19
1.5.7 Safety precautions against burns and battery explosions
The generator and its cooling agents and lubricants as well as the fuel can get hot while the
generator is operated. Use caution around hot components such as parts containing exhaust
fumes, radiator, hoses, and engine block during operation and after the generator was shut
down.
The cooling system may be pressurised. Open the cooling system only after letting the engine
and the coolant cool down. Wear appropriate protective clothing (e.g. safety goggles, gloves).
Prior to operation, ensure that the cooling system is sealed and that all hose clamps are
tightened.
The battery represents an explosion hazard, this applies both to the starter battery and the
battery bank of the AGT generators. While batteries are being charged, a hydrogen-oxygen
mixture is generated, which is highly explosive (electrolytic gas).
Do not use or charge batteries if the fluid level is below the MINIMUM marking. The life span of
the battery is significantly reduced, and the risk of explosion increases. Refill to a fluid level
between maximum and minimum level without delay.
Especially during charging, keep sparks and naked fire away from the batteries. Ensure that the
battery terminals are tightly connected and not corroded to avoid sparking. Use an appropriate
terminal grease.
Check the charge level with an adequate voltmeter or acid siphon. Contact of a metal object
across the terminals will result in short-circuiting, battery damage, and high explosion risk.
Do not charge frozen batteries. Heat the batteries to +16 °C (61 °F) prior to charging.
1.5.8 Protect your hands and body from rotating parts!
Always keep the capsule closed while operating the generator.
To check the V-belt tension, always shut down the generator.
Keep your hands and body away from rotating parts such as V-belt, fans, pulleys, and flywheel.
Contact can cause severe injury.
Do not run the engine without the safety devices in place. Prior to start-up, mount all safety
devices securely and check for proper attachment and function.
1.5.9 Anti-freeze and disposal of fluids
Anti-freeze contains toxic substances. To prevent injury, wear rubber gloves and wash off any
anti-freeze immediately in case of skin contact. Do not mix different anti-freeze agents. The
mixture may cause a chemical reaction generating harmful substances. Use only anti-freeze that
was approved by Fischer Panda.
Protect the environment. Collect drained fluids (lubricants, anti-freeze, fuel), and dispose of them
properly. Observe the local regulations for the respective country. Ensure that no fluids (not even
very small quantities) can drain into the soil, sewers, or bodies of water.

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1.5.10 Implementation of safety inspections and maintenance
Disconnect the battery from the engine before performing service work. Affix a sign to the control
panel - both the main and the corresponding slave panel - with the instruction „ DO NOT START UP
- MAINTENANCE IN PROGRESS“ to prevent unintentional start-up.
To prevent sparking due to accidental short-circuiting, always remove the earthing cable (-) first and
reconnect it last. Do not start work until the generator and all fluids and exhaust system parts have
cooled down.
Use only suitable tooling and appliances and familiarise yourself with their functions to prevent
secondary damage and/or injury.
Always keep a fire extinguisher and a first aid box handy while performing maintenance work.
1.6 Warning and instruction signs
Keep warning and instruction signs clean and legible.
Clean the signs with water and soap and dry them with a soft cloth.
Immediately replace damaged or missing warning and instruction signs. This also applies to the installation of spare
parts.
1.6.1 Special instructions and hazards of generators
The electrical installations may only be carried out by trained and qualified personnel!
The generator must not be operated with the cover removed.
If the generator is being installed without a sound insulation capsule, it must be ensured that all
rotating parts (belt-pulley, belts etc.) are covered and protected so that there is no danger to life
and body!
If a sound insulation covering will be produced at the place of installation, then easily visible signs
must show that the generator must only be switched on while the capsule is closed.
All servicing, maintenance, or repair work may only be carried out when the motor is not running.
Electrical voltages above 48 volts (battery chargers greater than 36 volts) are always dangerous
to life. The rules of the respective regional authority must be adhered to during installation. For
safety reasons, only an electrician may carry out the installation of the electrical connections of
the generator.