Cash Acme HEATGUARD 020 Series User manual

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16


Table of Contents
1. Safety Precauons
2. Technical Specicaons
3. Installaon Guidelines
4. Troubleshoong
5. Warranty Informaon

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 2
ForTank BoosterandTank Booster Pro
Installer, please provide the following informaon and leave
these instrucons with the client.
Installed by:
Date:
Pressure at the valve: ____________ PSI / kPa
Mix temperature: °F / °C
Leave a copy of these instrucons with the client for future ref-
erence.



TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 3

 Scalding Risk: Water temperatures above 125°F (52° C) can
cause severe burns, resulng in severe injury or death.
 Scalding risk can be reduced at 120°- 125°F (49° - 52° C), but
even 120°F (49°C) water can cause scalding injuries (see chart
below):



 



120°F (49°C) 3 Minutes 9 Minutes
122°F (50°C) 1 Minute 5 Minutes
126°F (52°C) 30 Seconds 90 Seconds
131°F (55°C) 5 Seconds 25 Seconds
140°F (60°C) 2 Seconds 5 Seconds
149°F (65°C) 1 Second 2 Seconds
154°F (68°C) Instantaneous 1 Second

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 4
 Your water heater thermostat (temperature control) temperatures
should never be turned above 120°F (49°C) without a properly in-
stalled, properly commissioned and funconing Thermostac Valve.
 Do not leave children, the elderly, or the disabled unaended in a
bathtub or shower.
 Never take hot water temperature for granted
 Always hand-test hot water before using, especially when bath-
ing infants and young children.
 Leaving a child unsupervised in the bathroom, even if only for a
second, could cause serious injuries or death
 Never allow small children to use a hot water tap or draw their
own bath water
 Your presence at all mes is the best defense against accidents
and scalding to children, the elderly, or the disabled.
 The temperature at which injury occurs varies with the person’s
age and the me of exposure. The slower response me of chil-
dren, elderly, or disabled persons increases hazards for them.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 5
 If the TANK BOOSTER or Tank Booster (PRO) ther-
mostac valve is removed, decommissioned, or suspected
of being faulty, immediately revert the water heater tem-
perature seng to no higher than 120°F (49°C) in accord-
ance with the water heater manufacturer’s instrucons.
 The TANK BOOSTER is a temperature liming valve. It must be installed and
commissioned in accordance with manufacturer’s instrucons.
 Improper installaon or maintenance can cause unsafe outlet water tempera-
tures that can cause immediate injury or death.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 6

Factory-set outlet temperature : 115 – 120°F (46 – 49°C)
Adjustable outlet temperature range : 90 – 130°F (32 – 54°C)
Temperature, hot supply : 120 – 180°F ( 48.9 - 82°C)
Temperature, cold supply : 39 - 80°F (5 – 27°C)
Temperature stability (nominal) : ± 5°F 1 (± 3°C)
Hydrostac pressure : 150 psi max (1030 kPa)
Permied supply pressure variaon : ±20% (max) 2
Flow rate @ 45psi pressure loss : 11 gpm (42 L/min)
Flow rate, minimum : 1 gpm (4 L/min)

 This product contains chemicals known to the State of California to cause
cancer and birth defects or other reproducve harm. (Installer: California law re-
quires that this warning be given to the consumer.)

1. As tested in accordance with ASSE 1017.
2. Maximum permied variaon in either supply pressure in order to control the
outlet temperature to within ±5°F. Excessive changes in supply pressures may
cause changes in outlet temperature.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 7

Failure to comply with all aspects of these instrucons may result in unsafe perfor-
mance.
All installaons must comply with relevant State, Provincial and Local Authority re-
quirements.

Every valve is factory set for 120°F (49°C) outlet temperature, with a 140°F (60°C )hot
water inlet temperature.*

To achieve maximum hot water delivery performance, the TANK BOOSTER must rst
be installed on the water heater in accordance with these instrucons. Once in-
stalled consult the water heater manufacturer’s instrucons and increase the tem-
perature control device to around 140°F (60°C). This has the added benet of being a
temperature determined by the OHSA as being sucient to kill Legionella bacteria.
Verify the outlet temperature of the TANK BOOSTER and adjust in accordance with
these instrucons.

Non return valves are integrated in the cold and hot water inlets of the valve. For
correct and safe system funcon, ensure that the check valve is clean of debris and
funconing correctly.
 To ensure delivery of the desired mixed water temperature at the outlet the installer must
adjust and verify the temperature at the outlet by carefully following instrucons on the following
page.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 8

It is crical that all debris is ushed from the pipe-work prior to installing the valve.
Not ushing the system properly is the most common cause of system dicules.

 Measure and note all site parameters (pressure, temperature, etc.), and check
against the specicaons of the chosen valve. If the site condions are outside
those specied for the valve then they must be reced prior to installing the
valve.
 Valve MUST NOT be subjected to heat during installaon as this may damage the
valve internals.
 Valve MUST NOT be ed on steam-supplied systems, but to water systems only.
 Valve MUST NOT be frozen. If the valve is installed in a situaon where freezing
is a possibility, then suitable insulaon must be ed to prevent damage to the
valve.
 DO NOT use excess thread sealant (in liquid, tape or other form) as this may
cause the valve to fail.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 9

Note that this thermostac mixing valve is a 
. We recommend that the valve is checked at least
once per year to ensure its connued funcon. For instal-
laons with poor or unknown water quality, or other ad-
verse supply condions, it may be necessary to check the
valve at more frequent intervals.
The temperature should be checked at the same outlet as was used for
commissioning in the rst instance. If the temperature is more than 5°F
(3°C )from the commissioning temperature, refer to the trouble shoong
guide in Secon 4.
There may be some variaon in the temperature of the water from the
thermostac mixing valve due to seasonal temperature variaons in the
cold water supply.
The check valve can be easily accessed for cleaning by removing the un-
ions.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 10
       

(Note: The Tank Booster has a white cap and the Tank Booster Pro comes without a white cap)
 Before connecng the tee-piece and mixing valve to the water heater, it is
important to consider the alignment required to enable connecon of the
tee-piece to the mixing valve with the exible hose, and the posioning of
the mixing valve to allow easy access for adjustment. The posion of the
recirculaon port* also needs to be considered.
 Isolate the water entering and exing the water heater by closing nearby
shut o valves or by draining pipe lines.
1. Apply sealing tape to the hot and cold connecons on the water heat-
er. Connect the union ng end of the valve onto the hot outlet of
the water heater, aligning as required, and then ghten.
 For Tank Booster Pro, connect the
non-grooved end of the union
ng to the hot outlet of the water
heater.
 Place a strainer seal (bulge side to-
wards heater) on the union ng
then screw the nut onto the mixing
valve in the orientaon shown.
* Found only on the Tank Booster Pro
HOT OUTLET

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 11
2. Connect the tee-piece to the cold inlet of the water heater, ensuring that its
mixing valve connecon is aligned to allow connecon to the mixing valve via
the exible hose.
COLD INLET

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 12
3. Place a strainer seal in one end of the ex hose (bulge side towards ex
hose) and connect this end of the ex hose to the mixing valve cold inlet.
Connect the other end of the ex hose to the tee-piece.
 If your kit comes with the stainless steel corrugated hose, place the in-
cluded washer between the cold inlet supply to the tee-piece inlet and
the hose.*

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 13
4. Connect system cold water inlet supply to the tee-piece inlet and the sys-
tem hot water outlet supply to the mixing valve outlet, as shown.
COLD INLET
HOT OUTLET

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 14
5. Using a thermometer, test the mixed water temperature at the nearest out-
let being supplied by the valve. This should be opened to allow a minimum
ow rate of 1.5 gpm (6 L/min). Allow the water to run for at least one minute
to ensure the mixed water temperature has seled.
-
 The thermo-strip included in this kit may be used to indicate the outlet tempera-
ture of the mixing valve to the household.
 It shall not be used to set the outlet temperature of the mixing device; this must
be performed as stated in the temperature seng instrucons.
 To install the thermo-strip, remove the adhesive backing and apply the thermo-
strip to the mixing valve outlet pipe-work no less than 10" from the outlet con-
necon.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 15
Adjusng Outlet Mix Water Temp for Tank Booster (White Cap)
**Prior to seng the valve it is necessary for the hot water source to be switched on and
delivering hot water at the design temperature.
1. Remove the scker on the adjusng knob and unscrew the
knob securing screw with a Phillips screw driver.
2. Li the knob o the adjusng spindle then replace with the knob keyway (marked with a
triangle on the knob) to the le of the temperature stop to raise the temperature, or to the
right of the temperature stop to lower the temperature. The valve must be owing water
while adjusng outlet temperature.
TEMPERATURE
STOP

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 16
3. Rotate the knob to select the desired temperature,
clockwise to decrease the set temperature, or anclock-
wise to increase the set temperature.
4. Lock the new set temperature by removing the knob and replacing it with the
knob keyway located on the temperature stop on the valve body. Replace the
knob securing screw.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 17
Adjusng Outlet Mix Water Temp for Tank Booster Pro
**Prior to seng the valve it is necessary for the hot water source to be switched on and
delivering hot water at the design temperature.
1. Holding the 3/16”Allen key (supplied), loosen the
locking nut with a 7/16” wrench.
2. Using the wrench to support the locking nut and
prevent it from rotang, turn the Allen key to adjust
the outlet temperature – clockwise to reduce the tem-
perature, counter clockwise to increase the tempera-
ture – unl the desired temperature is reached. The
valve must be owing water while adjusng outlet
temperature.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 18
3. Holding the Allen key, ghten the locking nut with the wrench.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 19
Alternave Installaon
The TANK BOOSTER and TANK BOOSTER PRO can be installed sideways if there is no
clearance above the water heater.

TANK BOOSTER
Installaon Instrucons
IS279 REV L
2-17-16 20
INSTALLATION IN RECIRCULATED SYSTEMS
TANK BOOSTER PRO ONLY
 The TANK BOOSTER PRO includes a recirculaon port to allow return
water from the system to be connected directly back into the mixing
valve. To use this recirculaon port, remove the blanking plug using
an Allen key (3/8”)
1. Tempered water supply to system
2. Tempered water return from system
3. Circulang pump
4. Non return valve
5. Cold water supply
6. Mix outlet
7. Mixing valve recirculaon port
8. Cold inlet
Installaon of a thermal expansion device should be installed aer the non return
valve on the cold water supply prior to entering the water heater.
NOTE: This diagram is a guideline only. Any installaon of a recirculated system
should be undertaken by a qualied tradesperson, and in accordance with the rele-
vant codes and State, Provincial and Local Authority requirements. Performance of
the system will be dependent on the other components specied within it.