Cassese CS 999 User manual

CS 999
DOUBLE MITRE SAW
09/ 2004
Cassese Communication
Z15009
TECHNICAL AND USER MANUAL
MANUEL D’UTILISATION & TECHNIQUE

User-FriendlyLCDTouchScreen
Digital Stop
AUTOMATIC MEASURING STOPS
CASSESE SMARTSTOP : DIGITAL AUTOMATIC MEASURING STOP
0
Automatic Width Measurer
CS 999
TECHNICAL DATA
Power Supply : 380 – 220V single or three phased connected directly to the double mitre saw.
Measuringcapacity :Outsidedimension: Minimum : 100mm (3'’ 9/10) Maximum : 1966mm (77'’ 4/10)
Insidedimension : Minimum : depends on moulding’s width (from 0mm to 100mm)
Maximum : 1800mm (with a 83mm wide moulding)
Options :to be chosen from the start : Metric or in inches / Extra longer construction for bigger
measure capacity / bar code scanner & wand / Connection to PC
©2004 Cassese Communication
TheCassese Smart Stopis an optionwhich is available forthe CS939, CS939 MA &CS999 Saws. The special«Smart Stop» Saw
willhaveall ofthe featuresof theCS939 orCS999 Saw,butwith acomputerisedautomatic stopmeasuringsystem,availableinMetricor in Inches.
TheSmartStop isdesigned forthehigh volumecontractor chop-serviceframer, wholikesto maximizeproductivity andminimize operatorerrors.
!!
!!
!User-friendlytouchscreen-tells the operator allinformation required to store or retrieve anymoulding profile and/or framesize,
minimisingmistakesandwastage.
!!
!!
!Fastsetuptime- The SmartStop can beeasily programmed to cuteither a smallphoto frame ora large mirror framein a few
seconds.
!!
!!
!Memorizeyour mouldings - The Smart Stop can be programmed to memorize the cutting process for up to 800 different
mouldingprofiles. Justenter theprofile number,and theframe size,and theSmart Stopinstantly adjustsits measuringstop tothe
exactdimension,ready tocut.
!!
!!
!Memorizeyour framesizes - TheSmart Stopcan alsobe programmedto memorize thedimensions ofup to80 differentframe sizes.
Youcan setthis up for all your standard framesizes.
!!
!!
!Automaticwidth measurer-This instantly measures the rebate width of themoulding about to be cut, sothat the cutting stopcan
adjustitself automaticallyto thecorrectdimension required.It avoidsanymistake ofmeasurementand ismuchquicker thanany
manualadjustment.Ideal for ChopService.
!!
!!
!Odometer/ chop counter - shows the total cuts made, and can be reset for use as a chop counter for big production jobs.
!!
!!
!Flexible- theoperatorcanchange between shortand long sizesaccurately,at anytime,atthe touch ofa button.
!!
!!
!Minimiseoperator mistakes - Becauseof its memoryand clear informationreadout onthe touchscreen, operatorerror isreduced to
nil,savingwaste, timeand money.
!!
!!
!Multi-Lingual- TheSmart Stop can operatein 4 differentlanguages - English, French,German & Spanish.
OPTIONS:
!Barcode scanningsystem, includingbarcodeediting software- formanagingyour mouldingprofile database.
!ConnectiontoPC
!Biggermeasure capacityonrequest
CasseseQuickStop: same features thanSmartStop but without theAutomaticWidthMeasurer
FEATURES OF THE CASSESE SMART STOP :

CS 999
Right vertical clamp locking handle
Leftvertical clamp locking handle
Rightverticalclamp
Leftverticalclamp
Bladeprotectionscreen
Pressureregulator
Mainisolatingswitch
Main case
Electricalcabinet Electrical cabinetdoor
Blade height locking handleBlade height adjuster
Mainisolatingswitch
Numeric stop connection
(OPTION)
220V electrical socket
fordustcollectorv
Main case handle
Lefttable Righttable
Offcutoutlet
Left table set square Right table set square
Mouldingguide
Extractionairintakes
Levellingfoot(x4)
Foot locking nut (x4)
A

PRODUCT NAME CS 999
Year of build 2004/2005
Cutting dimensions
Max. width 83 mm
Max. height 100 mm
Blade dimensions Ø 350 mm
Bore Ø 30 mm
Rotation speed 3400 rpm/mn at 60 Hz and 2800 rpm/mn at 50 Hz
Maximum cutting length 1500 mm
Electrical power supply 220/380 3-phase, 50-60 Hz
Power supply cable, standard, cross-section 4 x 2.5, H07 RNF, 4G1.5
2 power motors (compliant with standard EN 60204) 1.5 kW
Extraction air inlets, outer Ø2 x 100 mm
Type of extraction compliant with standards 28 m3/s at 4 m for Ø100
Pneumatic power supply 6 bar
Max. power consumption 700 cuts/hour 60 NL/mn at 6 bar
Weight 770 kg
Noise (wearing of earmuffs compulsory) 90 dB
Options: Right extension arm:
- Z14836: 2 metres - Z14835: 0.78 metres
Numeric measurement stop* (on request / factory adaptation):
- Z14432: Smart Stop - Z14431: Quick Stop
TECHNICALSPECIFICATIONS
B
H
E
I
G
H
T
*
100
90
80
70
60
50
40
30
20
10
010 20 30 40 50 60 70 80 90 100
mm
CUTTING CAPACITY (HORS TOUT)
withmax width = 83mm
WIDTH *
* EXTERNAL

DESCRIPTION OF CS 999 A
TECHNICAL SPECIFICATIONS B
I - INTRODUCTION 1
II - CS 999 OVERALL DIMENSIONS 2
III - UNPACKING AND HANDLING 3, 4
IV - SETTING UP THE MACHINE 5
- Setting up the left and right tables 5
- Electrical connections 6
- Pneumatic connections 6
- Extraction 6
V - STARTING UP 7
- Control panel 7
- Two-hand control 7
VI - SAWING 8
- Adjusting the blade height 8
- Adjusting the clamps and cutting 8
- First cut on left 8
- Measuring the first piece 9
- Retractable stop 10
- Cutting the first piece 11
VII - MAINTENANCE AND SERVICING 12
- Opening the main case 12
- Opening the electrical cabinet block 12
- Removing / refitting the blades 13
- Replacing the martyr cube 14
- Replacing the offcut support bar 15
- Replacing the table edges 16
- Maintenance / troubleshooting 17, 18
LIST OF WEARING PARTS 18
TECHNICAL DRAWINGS AND PARTS LISTS 19
Contents

I - INTRODUCTION
Saw CS 999 is a machine used to cut 45° mitres on all mouldings with solid
or reconstituted wood base, and with or without coating (paint, varnish,
plastic coating, paper, metal leaf such as gold, bronze, aluminium, etc.).
It cannot be used for:
. Moulding profiles that do not have a 90° heel greater than 5 mm
in height,
. Any metal profiles,
. Thin extruded plastic profiles:
(plastic cords, trimmings, etc.)
Its two circular blades are driven by two electric motors.
The moulding is held automatically by vertical and horizontal pneumatic
cylinders.
A two-hand control, actuating both clamping and cutting, ensures operator
safety by keeping hands out of range of the blades.
The electrical control equipment is placed in a cabinet in front of the machine.
The pneumatic equipment is secured in the base of the machine behind the
electrical cabinet.
This machine was built to meet safety and hygiene requirements. It is therefore
forbidden to modify the electrical and pneumatic equipment, remove protective
equipment installed on delivery or modify the machine safety devices.
Saw CS 999 cannot be used by more than one operator at a time.
1
Residual risks
Hands must never be inserted inside the beyond the plastic screens of
the top protection cover as this section contains the pressure cylinders
and rotating saw blades in their high idle position.

STANDARD CS 999 OVERALL DIMENSIONS
2
Electrical socket for dust collector
Electrical connections, 220 / 380 V, 3-phase, 50-60 Hz
Air supply at 6 bar
Extraction air intakes, dia. 100 mm
Identification label
Offcut outlet
Electrical cabinet
Clearance area
Right extension arm 0.78 m Right extension arm 2.00 m
CS999OVERALLDIMENSIONS

This machine is packaged in a crate containing
1 right extension arm with Slot base measuring system
+ Fixed stop + Retractable stop (Option: CS 999> S/N 68).
· 1 left extension arm
· 1 box containing
- one 10-mm Allen key (to remove blades)
- one 6-mm Allen key (to assembly tables)
- one 3-mm Allen key
- 1 triangular key
- 1 quick-fit coupling (fitted on the machine) / 1 barbed connector / 1 USA
connector / 1 quick-fit coupling (see page 6)
. 1 blade steadying handle
. Fuses: 1.25 Amp aM - (2 Amp aM - 4 Amp aM with numeric stop option)
3
III - UNPACKING AND HANDLING
EXCEPT FOR NUMERIC
STOP OPTION
Using a screwdriver open the fasteners on the crate then remove the cover and its 4 sides.
Remove:
1) The left and right - hand arms (to the right of the machine)
2) Accessories box (to the rear of the machine)
3) The trimmings case (to the left of the machine).

Handling: Use a fork-lift truck fitted with forks at least 115 cm long, taking care to position
them correctly below the frame: see below. Gross weight of machine: 770 kg.
Remove the suction tip. Using a cross-head screwdriver remove the wedges from the 4 legs of
the machine.
CAUTION:
SAFETY
DISTANCE =
50 MM
Fork insertion area:
80 mm between the
ground and the base
of the machine
Once the machine
is installed, remove
protection.
550 mm
Position of forks
centred on the
frameaxis
330 mm
CAUTION: TO MOVE THE MACHINE FROM THE PALLET TO THE
GROUND SET THE FORKS 330 MM APART. FOR THE OTHER
HANDLING OPERATIONS SET THE FORKS 550 MM APART.
fork-lift truck
4

IV - SETTING UP THE MACHINE
5
Assembling the left and right tables
There must be sufficient clearance around the machine
to allow free movement and access for maintenance.
It must be placed on a stable and generally flat floor.
Before making any electrical or pneumatic
connections, level the machine by means of the
adjustable feet. Use a 24-mm open-end spanner for
locking nut CE and a 12-mm open-end spanner for
base B. Tighten locking nut CE firmly after adjustment
and levelling. As the work surface is 900 mm from
the floor, it may be necessary to install a platform for
operators of short stature.
V1
V2
V3 V4
Loosen screws V1, V2,V3, V4 with a 10-mm
open-end spanner. Bringthe grooves of table stopsB1 and B2 toscrews
V1 and V2.
V1
V2
B1
B2
Slide stop B1 into screwsV3 andV4 and against
the martyr cube CM. Retighten screws V3 and
V4 (10-mm open-end spanner)
V3 V4 CM
B1
B1
V3
V4
Retighten screwsV1 and V2 below the table.
V5
Remove screw V5 (4-mm Allen key) from the
cylinderof setsquare E. Moveset squareE below
the table and screw the assembly in place with
screw V5.
E
B
CE
V1 V2