Cassese CS969 User manual

1
USER & PARTS MANUAL
Version 3
10/2018
Version 1
07/2014
Read carefully before using the machine
© Cassese 2018
DOUBE MITRE SAW 45°
SCIE PNEUMATIQUE DOUBLE LAME 45°
RAPPORT VERITAS N°6058665-1-1-CS969

USER MANUAL
CS969
2

USER MANUAL
CS969
3
INDEX
1/ USER MANUAL / ENGLISH .........................................................................................6
SAFETY FEATURES.............................................................................................................................................. 6
1.A.a Position of the labels on the machine: ...........................................................................................................................6
USER RULES ....................................................................................................................................................... 9
WHAT SHOULDN’T BE DONE .............................................................................................................................. 9
SAFE USE OF THE MACHINE.............................................................................................................................. 10
2/ DESCRIPTION .......................................................................................................... 11
DESCRIPTION OF THE CS969 MAIN PARTS ........................................................................................................ 11
3/ TECHNICAL DATAS................................................................................................... 13
CUTTING CAPACITY.......................................................................................................................................... 14
OPTIONS :........................................................................................................................................................ 14
4/ INTRODUCTION....................................................................................................... 15
RESIDUAL RISKS ............................................................................................................................................... 15
WARRANTY...................................................................................................................................................... 15
5/ HANDLING AND UNPACKING .................................................................................. 16
REMOVING OF TRANSPORTATION SAFETY....................................................................................................... 19
6/ SETTING UP THE MACHINE...................................................................................... 20
LEFT AND RIGHT ARM MOUNTING ................................................................................................................... 22
ELECTRICAL CONNECTION................................................................................................................................ 25
AIR LINE FITTINGS ............................................................................................................................................ 25
ASPIRATION..................................................................................................................................................... 26
7/ STARTING UP .......................................................................................................... 28
CONTROL PANEL.............................................................................................................................................. 28
MAIN SWITCH.................................................................................................................................................. 28
SAWING........................................................................................................................................................... 29
7.C.a Setting the vertical and horizontal clamps...................................................................................................................29
CUTTING FEED RATE......................................................................................................................................... 30
FIRST CUT ON THE LEFT .................................................................................................................................... 30
MEASURING THE FIRST PIECE (MOBILE STOP)................................................................................................... 31
7.F.a Measuring the rebate (internal)...................................................................................................................................31
7.F.b External measurement.................................................................................................................................................32
RETRACTABLE STOP ......................................................................................................................................... 32
7.G.a Storing a second cutting point in the memory .............................................................................................................32
7.G.b Second cut ....................................................................................................................................................................33
7.G.c Cut on the end of a moulding (right cut) ......................................................................................................................33
8/ MAINTENANCE & SERVICING .................................................................................. 35
PROCEDURE TO ACCES INSIDE THE MACHINE ................................................................................................... 35
8.A.a Opening the main case.................................................................................................................................................35

USER MANUAL
CS969
4
8.A.b Removing the blades ....................................................................................................................................................35
8.A.c Refiting the blades .......................................................................................................................................................36
8.A.d Closing the main case...................................................................................................................................................37
8.A.e Replacing the martyr cube ...........................................................................................................................................37
8.A.f Opening the electrical cabinet block ............................................................................................................................38
9/ MAINTENANCE........................................................................................................ 39
TYPE OF BLADE RECOMMENDED FOR MULTI-PURPOSE CUTTING..................................................................... 39
PANNES ........................................................................................................................................................... 39
LIST OF WEARING PARTS CS969........................................................................................................................ 40
1/ MANUEL D’UTILISATION / FRANCAIS ...................................................................... 41
CONSIGNES DE SECURITE ................................................................................................................................. 41
1.A.a Position des étiquettes sur la machine :.......................................................................................................................41
CONDITIONS D’UTILISATION ............................................................................................................................ 44
CE QU’IL NE FAUT PAS FAIRE ............................................................................................................................ 44
PRATIQUES DE TRAVAIL EN TOUTE SECURITE ................................................................................................... 45
2/PRESENTATION ........................................................................................................ 47
DESCRIPTION DES PRINCIPAUX ELEMENTS DE LA CS969. .................................................................................. 47
3/ CARACTERISTIQUES TECHNIQUES............................................................................ 49
CAPACITE DE COUPE ........................................................................................................................................ 50
OPTIONS :........................................................................................................................................................ 50
4/ INTRODUCTION....................................................................................................... 51
RISQUES RESIDUELS ......................................................................................................................................... 51
GARANTIE........................................................................................................................................................ 51
5/ DEBALLAGE ET MANUTENTION ............................................................................... 52
DEMONTAGE DE L’EQUERRE DE SECURITE TRANSPORT.................................................................................... 55
6/ MISE EN PLACE DE LA MACHINE.............................................................................. 56
MONTAGE DES BRAS GAUCHE ET DROIT .......................................................................................................... 58
BRANCHEMENT ELECTRIQUE ........................................................................................................................... 61
BRANCHEMENT PNEUMATIQUE ...................................................................................................................... 61
ASPIRATION..................................................................................................................................................... 62
7/ MISE EN SERVICE..................................................................................................... 64
TABLEAU DE COMMANDES. ............................................................................................................................. 64
SECTIONNEUR GENERAL .................................................................................................................................. 64
SCIAGE............................................................................................................................................................. 65
7.C.a Réglage des presseurs verticaux et horizontaux ..........................................................................................................65
AVANCE DE COUPE........................................................................................................................................... 66
PREMIERE COUPE AGAUCHE ........................................................................................................................... 67
MESURE DU PREMIER MORCEAU (BUTEE MOBILE)........................................................................................... 68
7.F.a Mesure fond de feuillure (Mesure intérieure) ..............................................................................................................68
7.F.b Mesure en cote extérieure ...........................................................................................................................................68
BUTEE ESCAMOTABLE...................................................................................................................................... 69

USER MANUAL
CS969
5
7.G.a Mémorisation d’un deuxième point de coupe..............................................................................................................69
7.G.b Deuxième coupe...........................................................................................................................................................70
7.G.c Coupe sur fin de moulure (coupe à droite)...................................................................................................................70
8/ MAINTENANCE........................................................................................................ 72
PROCEDURE POUR ACCÉDER AL’INTÉRIEUR DE LA MACHINE ........................................................................... 72
8.A.a Ouverture du capot principal .......................................................................................................................................72
8.A.b Démonter les lames......................................................................................................................................................73
8.A.c Remontage des lames ..................................................................................................................................................74
8.A.d Fermeture du capot principal.......................................................................................................................................74
8.A.e Remplacement du support de chute ............................................................................................................................74
8.A.f Ouverture de l’armoire électrique ................................................................................................................................75
9/ ENTRETIEN .............................................................................................................. 76
TYPE DE LAME CONSEILLEE POUR COUPES MULTI-USAGES............................................................................... 76
PANNES ........................................................................................................................................................... 76
LISTE DES PIECES D’USURE CS 969 .................................................................................................................... 78
10 ANNEXE..................................................................................................................... 79
BILL OF MATERIAL -NOMENCLATURE CS969. ................................................................................................... 79

6
1/ USER MANUAL / ENGLISH
SAFETY FEATURES
Your safety is our priority
1.A.a Position of the labels on the machine:
10
4
5
6
7
3
8
2
9
10
11
1

USER MANUAL
CS969
7
1/ CS969 identitying plate showing the technical datas of your
machine
3/ Information about maximum power of dust collector
2/ Information about pressure supply
4/ This label inform you about place of mandatory tools for
dismounting and mouting of saw blades.

USER MANUAL
CS969
8
This icon in the manual mentions some tricks
that can help you saving time or improve your
production.
This symbol in the manual is to mention safety
instructions.
This icon in the manual will identify a list of
required tools to perform a procedure.
9/ This icon informs you about mandatory
grounding of machine electrical connection and
vacuum system.
5/ This symbol on the machine reminds the
operator to read this manual before operating
this machine.
BEFORE PERFORMING ANY MAINTENANCE ON THE MACHINE, UNPLUG AND LOCK THE ELECTRIC AND PNEUMATIC
SUPPLIES. DO NOT USE THE MACHINE IF ONE COVER IS MISSING.
7/ This symbol on the machine reminds the
operator to wear acoustic protections and
protection glasses before operating this
machine.
10/ This symbol on the machine asks you to
wear gloves before you touch the blades.
8/ This icon on the machine advises you to switch
off electric power before performing maintenance
on the machine.
6/ This symbol shows that it is advised to wear a
dust protecton mask
11/ These marks are showing the limit that you shouldn’t cross with your hands.
.
READCAREFULLYTHESAFETYINSTRUCTIONSOF THATBOOKBEFORE
OPERATINGTHEMACHINE.

USER MANUAL
CS969
9
USER RULES
Saw CS 969 is a machine used to cut 45° mitres on all mouldings with solid or reconstituted wood base, and with or without coating
(paint, varnish, plastic coating, paper, etc.).
Are excluded :
•Mouldings that don’t have a 90° angle back on at least 5mm,
•Metal profiles,
•Small plastic profiles (filets, etc...).
Its two circular blades are driven by two electric motors.
The moulding is held automatically by vertical and horizontal pneumatic cylinders.
A two-hand control, actuating both clamping and cutting, ensures operator safety by keeping hands out of range of the blades.
The electrical control equipment is placed in a cabinet in front of the machine and on the right side.
The pneumatic equipment is secured in the base of the machine behind the electrical cabinet.
This machine was built to meet safety and hygiene requirements. It is therefore forbidden to modify the electrical and pneumatic
equipment, remove protective equipment installed on delivery or modify the machine safety devices.
Saw CS 969 cannot be used by more than one operator at a time.
To prevent electric shocks and overload, some protections should be installed by the user on the electric supplying line to themachine,
according to EN60204-1 :2006, Article 7
WHAT SHOULDN’T BE DONE
- At no time the operator should engage his hands in the clamp area, nor in the cutting area behind the brushes. (blades are rotating
even when returned to the back position)
- Do not use steel blades (HS type)
- Prior to any maintenance operation, switch off electric and pneumatic supply byusing and locking their switches. (14 & 16, Page 11).
- Switch off the machine by using the electric contactor on the right side of the machine and lock it with a padlock.
- Only one person at a time should use the machine. This person is responsible for the controls.
- All adjustments should be performed with the cover closed. At no moment the operator should put his hands inside the covers. This
measure is intended to guarantee the safety of the operator, who should under no circumstances insert his hands inside the cover.
- If none of the clamps can hold the mouldings, the cut of that moulding is forbidden.
- Do never use the machine with a missing panel.
- These particular mouldings cannot be cut on the CS969.

USER MANUAL
CS969
10
SAFE USE OF THE MACHINE.
It is essential that the operators are:
a) Trained about the use, the adjustment and the way of working of the machine.
b) Informed about the things that affect the noise exposition such as:
1) Blades that are designed to limit noise emission,
2) Selection of the optimal speed,
3) Maintenance of the blades and the machine.
c) Informed about the things that affect dust exposition such as:
1) Used type of material,
2) Importance of the dust extractor,
3) Correct setting of the covers/deflectors,
4) Dust collector should be turned on before you start cutting.
d) Informed about the necessity to wear sufficient individual protection such as:
1) Ear protections.
2) Mask protection against dust to avoid breathing dangerous material.
3) Protectinggloves whentouchingblades(itisalsorecommendedtouseabladecarryingtooltotransporttheblades).
e) It is important:
1) That the machine is installed on a flat and a cleaned floor,
2) To have a sufficient light in the working area,
3) To stocks and finished parts are kept close to the operator’s normal working position,
4) To stop the machine and lock the power sources before you perform any maintenance or when the machine
is left without supervision,
5) To report any failure of the machine such as missing cover or damaged parts, as soon as they are discovered,
6) To adopt safety procedures for cleaning and maintenance and remove chips and dust regularly to prevent any
risk of fire,
7) To not remove any waste or piece of moulding while the machine is in function,
8) To not use the machine if some protection covers are not installed and all in perfect condition,
9) TonotdoOFF/ON/OFF… in short time, this could damage the machine.
f) It is a necessity for the operator to:
1) Follow operating, maintenance and repair instructions of the cutting blades‘manufacture,
2) Respect the maximum cutting indicated speed of the blades,
3) Use blades that are correctly sharpened.