Cast Tec Integra Balanced Guide

Integra Balanced Flue Manual Control
Inset Live Fuel Effect oom Sealed Fire
Installation and
Users Instructions
These instructions should be read by the
installer before installation and then should be
handed to the end user when the installation
is complete.
This is an official requirement and is the
responsibility of the fitter of this
appliance.
aving installed the appliance, the installer
should take the necessary steps to ensure
that the user fully understands how to operate
the appliance and is also made aware of the
fire’s basic cleaning and maintenance
requirements.

SECTION PAGE
Notes for the Installer and End User 3
Appliance Data 4
Appliance Dimensions 4
Recess Dimensions 5
Installation Requirements 5
Terminal location 6
Site requirements 8
Ventilation 8
Preparing the Outside Wall 8
Installation Procedure - Standard 22” x 16” 9
Installation Procedure For Decorative Cast Surround 11
Commissioning 11
Modular Coal Layout Instructions 12
Trouble Shooting (Gas Safe Engineer only) 14
Replacement Parts 14
User Instructions 15
Cleaning and Maintenance 16
Guarantee 16
CONTENTS
2

Important notes before installation
This Balanced Flue product is a igh Efficiency, Inset Live Fuel Effect appliance. This appliance will generate
heat through both radiation and convection, using "room sealed" technology that requires no additional
ventilation as it takes combustion air and deposits it's Flue gases outside the house using it's concentric flue
system. The appliance has been designed to fit various installation situations, as detailed later in these
instructions.
This appliance has been designed, tested and manufactured to BS EN 613: 2001 +A1: 2003 + C1: 2008 relating
to Balanced Flue Appliances and must be installed by a qualified Gas Safe Registered Installer in accordance
with the Gas Safety (installation and use) regulations 1994 and all other relevant standards.
This fire is a very effective heating appliance and must be fitted against a wall of non-combustible material as
classified in BS 476-4:1970 (2007)
The installation must be undertaken by a competent person in accordance with Gas Safety (Installation and Use)
Regulations 1998. The person should be on the Gas Safe Register which is the official list of gas engineers who
are qualified to work safely and legally on gas appliances and are approved by the SE under the above
regulations. The installation must adhere to the requirements of the local and national Building regulations and
national standards. These instructions are to be fully read before commencing the installation and the
information must be followed. After installation they must be left with the user for reference and safekeeping.
This appliance must be installed in accordance with the rules in force and only used in a sufficiency ventilated
space. No additional ventilation is required, as the appliance does not use air from the room for combustion or
operation of the Flue. owever an adequate supply of fresh air to maintain temperatures within limits and a
comfortable living environment is advised. This appliance is factory set for operation on the gas type and
pressure as stated on the appliance data plate. No other gas or pressure should be used. Before installation,
check that the local distribution conditions, nature of gas and pressure, and adjustment of the appliance are
compatible. The appliance is intended for use on a gas installation with a governed meter. Ensure that the Flue
Terminal is not in any way obstructed and is clear of vegetation, i.e. trees, shrubs etc. and that no objects are
leant against the terminal or guard. Only flue components approved by Legend Fires for this appliance may be
used.
WA NING: Do not operate this appliance if the glass panel is broken (or cracked), removed or is open.
Always clean the window panel before the fire is ignited. Any finger prints must be removed, as these will be
burnt into the glass and will be un-removable.
This appliance is designed as a heating appliance, and as such will get very hot in operation, all surfaces
(except the controls and access door) are considered to be working surfaces and as such not be touched. The
front window and surround are not considered to be fully secure guards against accidental contact. It is
recommended that an approved fire screen be used if children, the elderly or persons with limited mobility are to
be present in the same area. Do not place curtains, laundry, furniture etc. within a safe distance of 600mm of this
appliance. Do not attempt to burn rubbish on this appliance.
If this appliance is extinguished, on purpose or other, no attempt to relight should be made within 3
minutes.
NOTES FO THE INSTALLE AND END USE
3

Gas Type and Category G20 Natural Gas Cat: I2
Inlet Pressure 20 mbar
Max. Energy Input Gross 4.5 kW Nett 4.1 kW
Max. Gas Rate 0.43 m3/hr
Min. Energy Input Gross 1.5 kW Nett 1.4 kW
Min. Gas Rate 0.14 m3/hr
Burner Pressure ( ot) igh 17.6 (±0.5) mbar Low 2.2 mbar
Efficiency Class 1
NOx Class 5
Injector Marking 280 Stereomatic [elbow]
Gas Inlet Connection 8mm
Ignition Piezo Spark
Spark Gap 3mm (±1.0mm)
Country of Destination (use) AT, C , CY, CZ, DK, EE, ES, FI, GB, GR, R, IE, IT,
LT, LV, NO, PT, RO, SE, Sl, SK, TR
APPLIANCE DATA
4
APPLIANCE DIMENSIONS
Fig. 1
150mm
450mm
535mm
550mm
616mm
195mm
519mm
400mm
258mm

This appliance has been designed to fit into two main categories of installation. The first is to fit into an opening
created in the inner leaf of an external wall or secondly into a false chimney breast or extended fire surround
built to conceal the appliance. The appliance can also be fitted into an unserviceable or inoperative fireplace
served by a disused natural draught flue, provided that the requirements for terminal location and flue length can
still be successfully met. It is recommended that the old flue be sealed off. The Flue pipe must be able to pass
right through the outside wall to duct fresh air in to the appliance and exhaust gasses out correctly. The Flue
terminal must be screwed to the outside wall, with both of the pipes of the flue fitting onto the spigot on the fire.
The appliance is to be installed onto a suitable non-combustible surface at least 12mm thick, which must cover
the entire base area of the box. The appliance must be installed with a fire surround and or back panel set
capable of withstanding 180°C. Any combustible materials directly behind the fire frame (or back panel) and
close to the appliance must be removed and replaced with noncombustible material such as cement, browning,
"Superlux" board or equivalent materials.
The standard flue terminal length is 450mm, however this may be cut down using either tin snips or a grinder to
a minimum length of 100mm.
The Flue terminal requires adequate clearance from other buildings, openings and obstructions to operate
correctly and safely. Please refer to the Terminal Locations section. Terminals exhausting in passageways, over
footpaths etc. may be subject to local bye-laws, and must not create a nuisance. If in doubt contact your local
council for further advice. In some instances it may be necessary to fit a safety cage to ensure no problems
arise. Avoid locating the terminal outlet close to combustible materials e.g. drain pipes, fences etc. if it is
unavoidable, a metal deflector must be used if the object is significantly heated. Covered areas such as car ports
or covered walkways should be avoided, but if necessary, the following guidance may be used; the covered area
should have at least two open sides (i.e. it comprises roof and maximum one supporting wall). If more than one
wall is filled, advice should be sought from Gas Safe on locations suitability. For minimum clearances see the
terminal location section. Particular care should be taken with plastic roofs, if in any doubt the minimum
distance stated should be to the lowest part of the roof.
As with any flue outlet, some discoloration of the wall around the terminal may occur with light coloured walls.
Always avoid locating the terminal in conspicuous positions on light walls. Terminal location guidance is given in
the next section but as a general rule avoid ledges, drain pipes, projections etc. The prevailing wind conditions
combined with such objects can combine to produce unexpected conditions around the terminal.
ECESS DIMENSIONS
5
INSTALLATION EQUI EMENTS
A - Opening Width min. 410mm max. 450mm
B - Opening eight min. 560mm max. 583mm
C - Recess Depth min 200mm

TE MINAL LOCATION
6
Dimension Terminal Position Minimum
A* Directly below an opening, air brick, window etc. 600mm
B Directly above an opening, air brick, window etc. 300mm
C orizontally to an opening, air brick, window etc. 400mm
D Below gutters, soil pipes or drain pipes 300mm
E Below eaves 300mm
F Below balconies or car port roof 600mm
G From a vertical drain or soil pipe 300mm
From an internal or external corner or to a boundary
alongside the terminal 600mm
I Above ground, roof or balcony level 300mm
J From a surface or boundary facing the terminal 600mm
K From another terminal facing the terminal 600mm
L From an opening in a car port 1200mm
M Vertically from another terminal on the same wall 1500mm
N orizontally from another terminal on the same wall 300mm
* I addition, the terminal should not be nearer than 300mm to an opening in the building fabric formed for the
purpose of accommodating a built in element such as a window frame.
A
M
A
N
H
HK
C
G
H
J
F
L
I
I
DE
B
Fig. 2
Fig. 3
Fig. 4
Boundary
Building
Building
Opening into
building
Terminal
600mm
2m
Boundary
Terminal
300mm
Building

Neighbourhood considerations
If a room-sealed gas appliance is fitted on that boundary wall, the flue terminal may extend into the neighbouring
property. This may lead to a customer complaint, with allegations of trespassing and complaints of POC entering
the adjacent premises.
The situation is compounded if the gas appliance is room-sealed and POC are blown onto neighbouring doors and
windows. To add to the misery, in colder weather, the POC condense in the cold air to form a plume, which can be
particularly irritating for the neighbour.
Be aware that installing an appliance in such a position may contravene the Gas Safety (Installation and Use)
Regulations.
In addition, the neighbour may also have plans to develop or build an extension on their property, which may
ultimately obstruct the flue outlet. When you are requested to install a gas appliance in these positions, advise the
customer all the consequences. Such installations often offend neighbours who may contact local Planning or
Environmental ealth Officers who in turn may have powers under the Environmental ealth Act 1990 to shut down
an offending appliance. See also Exchanging Information with the gas user and planning - and Siting of flue
terminals in relation to boundaries - care needed in this part.
Carport or building extension
Where you site a flue terminal within a carport or building extension, it should have at least two completely open
and unobstructed sides. The distance between the lowest part of the roof and the top of the terminal should be at
least 600mm for balanced flue appliances.
Note: Do not treat a covered passageway (e.g. between terraced houses) as a carport and do not install new
appliances in this location.
Basements, light wells and retaining walls - points to note
Do not site flue terminals within the confines of a basement area, light well or external space formed by a retaining
wall, unless you take steps to ensure that the POC can disperse safely at all times. It may be possible to locate
room-sealed appliances in such a location provided that they are not sited lower than one metre from the top level
of that area to allow POC to disperse safely.
Light well - an area that may inhibit dispersal of POC
A light well can be best described to cover areas where for example, there are walls opposite and/or around the
wall on which a flue terminal is located, that may be inhibiting the free dispersal of POC. An illustration of this might
be the common Victorian urban terrace property, where the front door opens onto the street footpath across a
narrow well, which provides light and possibly access to a cellar. It may also be the small central area in a square
building designed to give light to the rooms on the inside of the building.
Be aware of the dangers of locating flue terminals where the POC cannot freely disperse. This could be
accentuated by the possible accumulation of POC caused by several flue terminals all discharging into a single
confined space.
Terminal guards - when to use
Fit a flue terminal guard over a terminal:
• if anybody could come into contact with that terminal
• it could be subject to damage
• where the terminal is less than 2m from the finished floor level
The appliance manufacturer will specify a suitable terminal guard. No part of the guard should be less than 50mm
from any part of the terminal when fitted in accordance with the manufacturer’s instructions. The guard should not
have any sharp edges, which could cause injury and any opening should be no larger than 16mm. Proprietary
guards are generally available.
Timber frame construction - ensure no adverse effect on weather proofing
Whilst it is possible to install both open-flued and room-sealed appliances in timber frame properties, take great
care to ensure that the chimney does not interfere with the weather proofing qualities of any outer wall it may
penetrate.
TE MINAL LOCATION CONTINUED
7

SITE EQUI EMENTS
8
This appliance may be installed by any of the following methods:
1. Fitting against the inside face of an external wall. A false chimney breast can then be suitably constructed or a
rebated fire surround fitted to enclose the depth of the fire. If the false chimney is to be of a wooden
construction, then clearances and insulation must be as for a timber constructed wall.
2. An opening in the inner leaf of a cavity wall may be constructed for insertion of the appliance. Bridging the
cavity may cause unwanted moisture to track to the inside of the house from the cavity. Protection from moisture
and falling debris above the cavity box should be provided. If in doubt, consult local building local building control
officers. The appliance can also be fitted into an unserviceable or inoperative fireplace served by a disused
natural draught flue, provided that the requirements for terminal location and flue length can still be successfully
met. It is recommended that the old flue be sealed off.
3. Fitting into a timber framed house wall using clearances and insulation as described in the appropriate
section. If in doubt, consult local building control officers.
The opening dimensions for insetting the appliance must be; WIDT 410mm min. 450mm max, EIG T 570mm
min 600mm max. The opening must be these sizes for the full depth of the cavity. Opening DEPT must be
200mm minimum, this includes any plaster, cement or infill/back panels that form part on the installation.
If a concealed gas connection is to be made, the supply pipe should always be sleeved through walls and floors
using the shortest possible route. It is possible to install the gas supply from the side of the hearth and round into
the cavity, but use only factory sleeved pipe. No more than 1.5m of Ø8mm pipe must be used to avoid
unnecessary pressure drops.
The wall for the opening must be non-combustible or prepared as described in the relevant section. Bare
plasterboard must be protected by non-combustible plaster or replaced with "Superlux" board, or other
compatible material. Any gap between wall boards and the wall must be filled using glass fibre insulation, silicon
mastic or similar method to prevent heat ingress. If the appliance is to be installed as a "hole in the wall"
installation, it does not require any hearth as such, provided that the incandescent flame of the fire bed is at
least 300mm above the floor level. If fitting the fire without a hearth, consideration should be given to the
increased safety risk. The installer should inform the user of potential safety issues, including not placing
combustible material directly in front of the appliance (floor covering such as carpet etc. is OK). The installer
should use his judgement where necessary to advise against a hearthless installation. NOTE: it may be
necessary to install a ledge for placement of the fire front, for this type of installation.
The appliance requires a hearth with non-combustible surface of at least 12mm thickness, projecting100mm
from the front of the appliance. The Top surface must be at least 50mm above the surrounding floor level, or be
surrounded by a raised edge or fender 50mm high. Any type of fire surround used with this appliance must be
adequately sealed to the wall and floor to prevent excess draughts from around the back of the appliance.
A combustible shelf may be fixed to the wall above the appliance, provided it has a maximum depth of 180mm
and is 850mm from the hearth. The Shelf depth may be increased, however the shelf height must increased by
25mm for every 12.5mm of shelf depth (i.e. a ratio of 2:1). Combustible materials, such as wood, may be fitted to
within100mm of either side of the fire frame/trim, provided the forward projection does not exceed 100mm. Any
combustible side walls must be at least 500mm to the side of the radiant heat source.
As with all heating appliances, any decorations, soft furnishings, and all coverings (i.e. wallpapers)
positioned too close to the appliance may discolour or scorch.
VENTILATION
P EPA ING THE OUTSIDE WALL
No additional ventilation is required, as the appliance does not use air from the room for combustion or operation
of the Flue. owever an adequate supply of fresh air to maintain temperatures within limits and a comfortable
living environment can be beneficial.
For Republic of Ireland, see relevant rules in force.
From inside the house, firstly find the FINIS ED EART LEVEL, including any decorative hearth that will be in
place when the fire is in position. This is the reference plane to which you should work. Mark the vertical
centreline of the fireplace on the wall. Next, mark the centre of the flue pipe hole. This is 450 mm from the
FINIS ED EART LEVEL. Pilot through the wall to ascertain the outside finished flue centre line. If necessary,
check locations of wires and pipes in the wall first.
Check the outside flue terminal location using the pilot hole as a guide. Make any adjustments to the fire location
or the surroundings as required to comply with terminal siting. Finally, core drill through the outside wall with a
155mm (6") core drill to provide the location for the outside part of the flue. If a core drill is not available, mark a
155mm diameter circle and stitch drill or chisel out the required area of brick. Clear rubble from the cavity and
clear back any insulation material.

9
INSTALLATION P OCEDU E FO STANDA D 22” X 16” OPENING
1. Carefully lift the appliance out of the packaging taking care not to
damage the ceramic components in the separate carton.
2. Remove the magnetic trim and store to one side
to prevent any damage.
3. Remove the louvered panel by lifting up and
pulling forwards.
4. Slacken the five machine screws on the top
retaining strip.
5. Unscrew the two securing screws from the
lower infill panel and remove the panel.
Tilt the glass forwards and slide out.
6. Cut the foam sealing strip (in plastic bag
supplied) to length and stick a continuous strip
down the two sides and across the top of the
radiant box. When the box is placed against a
flat surface the foam strip will form a seal around
the boxes flange.
7. Carefully lift the appliance into position in the
fireplace opening and check that the flange of the
radiant box fits flush against the sealing face with no gaps present.
8. Measure from the inside wall surface to the outside wall face, this is
Dimension X. Subtract 170mm from Dimension X to calculate the length of
the outer flue. Mark the finished flue length onto the outer tube, measuring
from the terminal end.
9. Mark out four of the fixing holes. Remove the box and carefully drill
and fit “Rawl” plugs or see alternative fixing page 10.
10. Split the flue tubes by removing the machine screw and using tin snips or a fine cutting disc, cut through the
outer flue tube. Reassemble the flue tubes and measure 35mm from the cut end of the outer tube and mark the
inner tube. Cut the inner tube and then secure the flue to the rear of the fire box using the clamp provided.
11. Decide which opening of the appliance the gas supply will be entering the radiant box and remove the
relevant blanking plate. Feed the 8mm gas supply pipe through the opening from the rear of the fire and re-fit the
blanking plate around the supply pipe.
12. Slide the fire and flue into the fireplace opening ensuring the flue locates into the hole in the brickwork.
Ensure that the larger flue tube extends 25mm beyond the outer wall face when the fire is fully inserted into the
opening and that the machine screw is located at the top of the larger flue.
13. Secure the box into place using four screws (straight shank screws are recommended for marble).
14. From outside, fit the cover plate over the large flue tube and secure with the two screws provided.
Fig. 5
Infill panel
securing
screws (x 2)
Trim
Louvred
Panel
Machine
Screws (x 5)
X
X-170mm
25mm
Machine Screw
Fig. 6

10
ALTE NATIVE FIXING METHOD
Where the drilling of the back panel is not practical, an alternative
fixing method may be employed using the optional cable fixing
kit provided. Drill four holes in the rear of the fireplace opening.
Securely fix the four eye bolts provided using suitable Rawl
plugs. Feed one cable through each of the eyes in the rear of
the fire box.
Fix the box into the opening, securing into position using the
cable fixing kit. Do not cut off the loose ends as the full length
is required should the box need refitting at any time. Coil up
and securely store underneath the burner tray.
INSTALLATION P OCEDU E FO STANDA D 22” X 16” OPENING CONTINUED
Radiant box
earth
Eye Bolts
Tension Nut
Cable Clamping Screw
Fig. 7
Insert cables through two small
holes in vertical edge of top plate.
119mm
Centre Line
567mm
max
Fig. 8
Drill holes for 4 eye bolts between
max and min heights.

INSTALLATION P OCEDU E FO DECO ATIVE CAST SU OUND
11
COMMISSIONING
1. With the fire box installed in the opening, determine the length of 8mm gas supply needed and cut to length.
2. Before making the final connection, thoroughly purge the supply pipe to clear any foreign matter, i.e. masonry
dust etc, as this could lead to blockages in the control valve and/or pilot assemblies.
3. Make the gas connection and carry out a gas soundness test.
4. Unscrew the inlet pressure test point sealing screw and fit a manometer. Ignite the appliance and turn to the
high position.
5. Take a pressure reading and consult the technical data (page 4) to establish the correct working pressure.
6. Once the pressure has been checked and verified, turn off the appliance. Consult the ceramic component set
up diagrams and fit the ceramics as per the instructions.
7. Re-install glass panel. The glass should be positioned centrally to ensure the decorative trim will fit over it.
1. Install the decorative cast surround into the fireplace opening and ensure it is fully sealed including the open
area above the fire (see Fig. 7).
2. Carefully lift the fire box out of the packaging taking care not to damage the ceramic components in the
separate carton.
3. Cut the foam sealing strip (in plastic bag supplied) to length and stick a continuous strip up one side, across
the top and down the other side of the rear of the radiant box. When the box is placed against the cast surround
the foam strip will form a seal around the boxes flange.
4. Lift the fire box on to the two studs at the top of the surround and
check that the flange of the radiant box fits flush against the sealing
face with no gaps present.
5. Locate the decorative frame on to the studs and secure with the
two nuts provided.
6. Insert the two screws into the lower holes in the decorative frame
and carefully tighten ensuring the fire box is securely clamped
between the frame and the surround.
Fig. 7
Decorative Cast
Surround
Securing
Studs
Securing Screws
Decorative Frame
ENSU E THIS A EA
IS SEALED
Foam Sealing Strip

MODULA COAL LAYOUT INST UCTIONS
12
1. Place the main fuel bed on to the back section of the
metal burner tray. It is important that the front edge of
the fuel bed is located behind the burner strip, and the
holes in the fuel bed line up with the holes in the
Burner tray (Fig. 10).
3. Position the front coal piece on the front coal
retainer, making sure that the back edge is pushed up
against the front of the burner strip (Fig. 11).
CAUTION: The coals are extremely fragile and must be handled accordingly. Gloves should be worn
and any inhalation of dust should be avoided. The coals must be kept away from children at all times.
Never put additional coals on the fire. Never use coals other than those originally supplied, or
genuine Legend Spare Parts.
Fig. 9
Fig. 10
Fig. 12 Fig. 13
Fig. 11
Burner Strip
Burner Tray oles
Fuel Bed oles
Fuel Bed
4. Locate the remaining coal pieces in order as shown in Figs. 12 & 13.

MODULA COAL LAYOUT INST UCTIONS CONTINUED
13
Fig. 14
It is very important that all the coals are used and arranged as shown in order to
achieve the desired flame picture.
It may be necessary to remove some or all of the coals to clean them at some time.
Cleaning must only be done using a soft brush.
5. Finally check that all the coal pieces are ‘nested’ together correctly (Fig. 14) and a close fit is achieved on the
middle joint (this will stop gas surge through the gap).

1. The Piezo will not spark.
Check: If the electrode is cracked or broken - Replace pilot assembly.
If the T lead is shorting out on the burner body - Locate where the short is occurring, isolate and/or re-route the
lead.
If the T unit/lead is faulty - Replace as necessary.
2. The Pilot will not light (but the Piezo is sparking).
Check: If the gas is reaching the pilot - check joints and connections.
If the pilot jet is blocked - Inspect and clean.
If the pilot is still not passing gas - Replace the pilot assembly.
3. The Pilot lights but goes out when the control knob is released.
Check: If the Thermocouple is loose or disconnected at the control valve - remake the connection.
If the Thermocouple is faulty - Replace.
If the Electro magnetic valve is faulty - replace valve.
4. The Burner will not light readily from the pilot.
Check: If the coals are obstructing the pilot to burner path i.e. Are the coals blocking the opportunity for the pilot
to light the burner - Relay the coal set as per Ceramic Component Layout Instructions.
5. The fire makes a roaring noise when lit.
Check: That the front coal is seated correctly and the pilot hole is positioned correctly over the pilot assembly.
IF ANY PA T OF THE PILOT ASSEMBLY IS SUSPECTED AS BEING FAULTY THE
COMPONENT MUST BE EPLACED.
6. The flames appear blue (after the fire has fully warmed up). The coals/ceramic liners have soot deposits.
Check: That the coals have not moved from the original setting - Relay the coals as per the Ceramic Component
Layout Instructions.
The Flue terminal may be blocked. If so take steps to rectify.
7. The flame picture is low on the high setting.
Check: For any partial blockages - Check all obvious locations for debris in pipe work and fittings. Inlet gas
pressure, both standing and working gas pressure - Identify problem and take necessary steps to rectify.
Note: Flame pattern improves with use.
T OUBLE SHOOTING (GAS SAFE ENGINEE ONLY)
14
EPLACEMENT PA TS
1. Front Coal, Fuel Bed and Top Sections - All these ceramic components can be replaced at service intervals
depending on their condition. If the coals do require replacement, the consumer can do so provided that the
Ceramic Component Layout Instructions are adhered to. Only genuine Legend replacement parts should be
used. (Order Ref: Front Coal: EBFFC02 Fuel Bed: EBFM03 Top Sections: EBFTS04)
2. Pilot Assembly - In the unlikely event of a pilot failure, the pilot assembly should only be replaced by a
Gas Safe egistered Engineer. The user must not carry out this work. (Order Ref: LEG226)
3. Control Tap - In the unlikely event of control tap failure, the assembly should only be replaced by a
Gas Safe egistered Engineer. The user must not carry out this work. (Order Ref: LEG60)
4. Main Injector - In the unlikely event of main injector failure, the fitting should only be replaced by a
Gas Safe egistered Engineer. The user must not carry out this work. (Order Ref: LEG280)
5. Glass Panel - Should the glass become cracked or broken, the fire should not be used under any
circumstance. (Order Ref: LEG281)
6. Glass ope Seal - The integrity of the glass rope seal should be checked on service and replaced if
necessary by a Gas Safe egistered Engineer (Order Ref: LEG224)
7. Plastic Coated Mild Steel Terminal Guard (Order Ref: LEG286)
8. Stainless Steel Terminal Guard (Order Ref: LEG287)

USE INST UCTIONS
15
Please also familiarise yourself with the Notes for the Installer and End User on page 3.
Never place combustible material directly in front of this appliance. Floor covering such as carpet is acceptable
but must be a minimum of 300mm from the incandescent flame. Any combustible shelf must be at least 215mm
above the fire trim, providing the shelf depth is 150mm or less.
OPE ATION AND CONT OLS
It is most important that the operator of this gas appliance has fully read and understood all the operating,
cleaning and maintenance procedures as laid out in these instructions.
Lighting Procedure
1. To light the fire, remove the ash pan cover.
2. Control knob to be in POSITION 1 at commencement of the ignition sequence.
3. Fully depress control knob and turn anticlockwise to POSITION 2 where it reaches a natural restriction (allow
a couple of seconds for the pilot gas to purge through the pipe). A sparking click is heard/felt and the pilot flame
is then lit (the fire can safely be left on permanent pilot at this stage for future lighting if preferred or can be
ignited every time the fire is lit). The pilot assembly is located at the front lefthand side of the fire, and when
ignited (this can take two or three ‘clicks’) it can be seen through the front coal set. Keep the knob depressed for
10/15 seconds to allow the thermocouple to establish the pilot flame. The knob can then be released.
4. The operating level of the burner is now set by turning the control knob from the pilot POSITION 2 through the
minimum setting POSITION 3 to the maximum POSITION 4. The control knob is adjustable between these two
positions.
5. To turn off the appliance, depress the control knob and turn clockwise until the POSITION 2 is reached. The
main burner will go out but the pilot light will still be lit. The pilot can then be extinguished by depressing the
control knob and then turning to the off POSITION 1.
In the event of failure of the normal means of ignition, Fully depress control knob and turn anticlockwise to
POSITION 2 and light the pilot with a naked flame from beneath the burner tray.
The fire is a very efficient heating appliance and therefore care must be taken not to touch working surfaces
including the glass when operating. This particularly applies around the perifery of the glass and louvre outlet.
Other areas considered to be working surfaces are everything except the control handles and fret knob.
WA NINGS:
Any alteration to this appliance including its ceramic components may render it inoperable and
unsafe.
ALWAYS run this appliance on the high setting for the first 30 minutes (minimum) - Failure to do this
may result in poor combustion and excessive sooting.
Never use this appliance if the glass panel is broken, removed or is open.
Fig. 15
POSITION 1
OFF
POSITION 2
IGNITION/PILOT
POSITION 3
MINIMUM SETTING
POSITION 4
MAXIMUM SETTING

CLEANING AND MAINTENANCE
Cast Tec recommend that this appliance is serviced at regular 12 monthly intervals. The flue should also be
checked regularly to ensure that all products of combustion are entering the flue and there is no excessive build
up of soot.
It is the user’s responsibility to ensure that the appliance is kept in a clean serviceable condition.
To remove the glass
1. Remove the magnetic trim and store to one side to prevent any damage.
2. Remove the louvered panel by lifting up and pulling forwards.
3. Slacken the five machine screws on the top retaining strip.
4. Unscrew the two securing screws from the lower infill panel and remove the panel. Tilt the glass forwards and
slide out.
5. Clean the glass with a damp cloth. For stubborn stains use a proprietary cream cleaner or ceramic hob
cleaner.
Ceramic Components and Fuel Bed
Debris from any source should be removed with a soft brush.
Please ensure that any debris including soot deposits are removed from the appliance and not left on the fuel
bed.
It is recommended that the user should, on a regular quarterly basis, carefully remove all ceramic components
and thoroughly clean the stainless steel burner strip and the pilot assembly. Any build up of debris in this area
could affect the operation of the appliance.
NOTE: It is common to find surface cracks in the ceramic components. This is due to the expansion and
contraction of the ceramic fibres caused by the intense heat that the burner generates. The cracks will not affect
the safe operation of this appliance. owever, great care must be taken when handling the ceramic components
as they will break if handled incorrectly. Do not use a vacuum cleaner to clean the ceramics.
Ceramic Liners - Use only a soft brush to remove any soot deposits from the ceramic liners during cleaning as
this is the only method that can be used to remove deposits. The ceramic liners are very delicate and should be
treated accordingly.
6. Reassemble in reverse order. The screws should be tightened enough to ensure the glass is sealed. The
glass should be positioned centrally to ensure the decorative trim will fit over it.
Trims and Frets - The trim and fret should be removed from the appliance for cleaning, please ensure that the
appliance has cooled thoroughly. Metal trims and frets maybe lacquer coated and Atherefore do not require
polishing.
Your appliance is guaranteed for one year from proof of purchase. Should the appliance prove defective within
that period we agree to repair or replace (at our discretion) the component or appliance provided that:
1. The user can produce a receipt for proof of purchase/installation.
2. The appliance has been supplied by an authorised stockist and has been installed by a qualified installer, all
installation and operating instructions have been strictly adhered to.
3. No alterations have been carried out on the appliance or component parts without our written consent.
4. The appliance has not been used for any purpose other than those intended.
5. The appliance has not been damaged accidentally or due to fair wear and tear.
Guarantee claims should be made through your appliance supplier. The Guarantee is restricted to UK
Mainland and is additional to your statutory rights.
GUA ANTEE
Unit 404 Glenfield Park Business Centre Blakewater Road Blackburn Lancashire BB1 5Q
Tel: [phone] Fax: [phone] Web: www.legend-fires.com Email: [email protected]
Issue 4 - 17/11/16