CASTLE AT Race User manual

Owners Manual
AT Race Assembly Table – 4x8
CASTLE INC

CASTLE,INC   ATRACEASSEMBLYTABLEV2.2Page2of32

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Table of Contents
1INTRODUCTION.............................................................................................................................5
2MACHINE SAFETY.........................................................................................................................6
2.1SAFETY RULES..........................................................................................................................6
2.2KEY FEATURES..........................................................................................................................7
2.3INVENTORY................................................................................................................................7
2.4MACHINE REQUIREMENTS ........................................................................................................10
2.5OTHER SUPPLIES.....................................................................................................................10
3SETTING UP YOUR AT RACE 8’ TABLE....................................................................................11
3.1GETTING STARTED...................................................................................................................12
3.2UNPACKING YOUR TABLE .........................................................................................................12
3.3FRAME ASSEMBLY ...................................................................................................................14
3.4ATTACHING THE LEGS..............................................................................................................15
3.5FENCE INSTALLATION...............................................................................................................17
3.6WORKTOP INSTALLATION..........................................................................................................18
3.7OPEN BACK BEAM INSTALLATION..............................................................................................19
3.8CLAMP ARM INSTALLATION.......................................................................................................21
3.9CONNECTING AIR.....................................................................................................................24
4OPERATING INSTRUCTIONS.....................................................................................................26
4.1CYLINDER ACTUATION..............................................................................................................26
4.2DRILL HOLSTER.......................................................................................................................27
5MAINTENANCE............................................................................................................................28
6TROUBLE SHOOTING GUIDE ....................................................................................................29
6.1ADJUSTING THE ARM BEARINGS ...............................................................................................29
6.2ALIGNING THE ARM ..................................................................................................................30
6.3REMOVING THE CYLINDER........................................................................................................30
WARRANTY INFORMATION ...........................................................................................................32

CASTLE,INC   ATRACEASSEMBLYTABLEV2.2Page4of32

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1 Introduction
Thank you for making the Castle AT Race Assembly Table the latest addition to your shop.
Since 1985 our goal has been to manufacture and develop machines that make cabinetmaking
and casework easier, faster and more profitable for the woodworker. This machine represents
our commitment to your productivity. Castle machines are made in Petaluma, California and are
manufactured to the highest standards using local vendors wherever possible.
This instruction manual is intended for use by anyone setting up or servicing this machine. It
should be kept available for immediate reference so that all operations can be performed with
maximum efficiency and safety.
Note: Do not attempt to perform maintenance or operate this machine until you have read
and understand the information contained in this manual.

CASTLE,INC   ATRACEASSEMBLYTABLEV2.2Page6of32
2 Machine Safety
NOTICE: The Castle AT Race Assembly Table was designed with operator safety as a priority.
This machine was carefully prepared for shipment at our factory. Upon receipt of the machine,
inspect for shipping damage. Report any damage IMMEDIATELY to the freight company, your
Castle dealer and to Castle, Inc. DO NOT attempt to operate the machine if you observe any
physical damage. Contact Castle, Inc. at 800.282.8338 for instructions.
2.1 Safety Rules
1. USE CAUTION WHEN OPERATING THIS MACHINE! Only skilled operators should
use this machine, or be within ten feet when the machine is in operation.
2. Read the Operator Manual carefully before operating. An Operator Manual should be
attached to this machine. It contains important information and warnings concerning the
use and operation of this machine. Improper use of this machine may result in serious
injuries to persons and property.
3. Always wear protective eyewear when operating or standing near an operating machine.
4. Keep all body parts away from the moving parts of this machine whether it is in operation
or at rest.
5. Do not place hands or fingers between the work piece and the clamp or near the cutters
at any time. Always use a securing device when undertaking close work.
6. Do not wear gloves or loose clothing (such as sweaters, jackets, or jewelry) when
operating or standing near an operating machine.
7. Before attempting adjustments, maintenance, or repair, DISCONNECT this machine
from its air supply. Wait for all motion to stop.
8. Always keep the area around this machine clean and uncluttered. Poor housekeeping
could result in slips, falls, or other injuries.

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9. Concentrate at all times. Failure to pay attention to the task at hand is the cause of
most accidents.
2.2 Key Features
Your Castle AT Race Assembly Table’s ergonomic design places the bottom rail at 32” above
floor level to reduce bending, reaching and operator fatigue. The highly efficient design allows
the hold-down cylinders to be repositioned and clamped in one quick smooth action for fast
production. The super rigid, precision beam is both light and strong and moves effortlessly on
ball bearings.
The Castle AT Race Assembly Table is equipped with a pressure regulator, pressure gauge and
hose for a pneumatic air screw driver (sold separately). The convenient driver holster is inches
away from the work at all times.
2.3 Inventory
Included with each Castle AT Race Assembly Table are the following items. Please take a
moment to verify that each of the items listed below and on the following pages are included with
you shipment.
Owners Manual
Warranty Card – Please fill out and mail to Castle, Inc. or visit our website at
www.castleusa.com and register online.
Hardware: (See following page for hardware details)

CASTLE,INC   ATRACEASSEMBLYTABLEV2.2Page8of32
CASTLE AT RACE ASSEMBLY TABLE HARDWARE PACK
ITEM PART # DESCRIPTION QTY
SPLICE ASSEMBLY
F51835 5/16-18 x ¾” Carriage Bolt 16
F51628 5/16-18 Hex Nuts 16
AT RACE LEG BRACE
F51835 5/16-18 x ¾” Carriage Bolt 10
F51628 5/16-18 Hex Nuts 10
AT RACE FENCE
F44134 ¼-20 X 1-3/4 21
F01422 ¼-20 Kep Nut 21
N00344 3/4 Large Aluminum Spacer
(Fence Installation) 21
AT RACE TABLE TOP
F10212 #10 x 2-1/2” Phillips Pan Head
Sheet Metal Screw 30
F14312 ¼-20 x 3-1/2” Draw Bolt 5

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CASTLE AT RACE ASSEMBLY TABLE PARTS LIST
ITEM PART # DESCRIPTION QTY
SPLICE ASSEMBLY
G48006 AT Race Splice 2
AT RACE LEG BRACE
G48013 AT LEG BRACE, 1 L, 1 R
AT RACE BEAM BRACKETS
G48218 AT Race Beam Bracket,
Left w/Set Screws 1
G41219 ATRaceBeamBracket,
Rightw/SetScrews 1
AT RACE CLAMPARM
C48010 AT Race Clamp Arm As-
sembly 1
ATRACESIDE&BOTTOMFENCE
O08474 AT Race Side & Bottom
Fence 3

CASTLE,INC   ATRACEASSEMBLYTABLEV2.2Page10of32
2.4 Machine Requirements
Your Castle AT Race Face Frame Assembly Table requires a minimum of 85 PSI air not to
exceed 150 PSI.
Supply Line should be a minimum of ¼” line.
Install an air filter trap to reduce the potential for foreign particles and water from
your air supply prior to entry into the machine. The filter should be mounted to the
wall where your supply comes from and SHOULD NOT be mounted to your machine.
2.5 Other Supplies
Plywood sheet at least 8’ X 4’ (not included)
(2) Scrap 2 X 4’s