Catalina Saber User manual

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Congratulations
On your purchase of a Catalina Spa. Your new spa
will give you years of enjoyment. With its state-of-the-
art construction and cutting-edge technology, your
spa should be trouble-free for many years to come.
In the event something does happen to your spa, we
offer one of the most comprehensive spa warranties
in the industry.
Remember that routine maintenance and care are
key to a long lasting spa. Follow the guidelines set in
this manual and you will enjoy optimum performance
and longevity from your spa.
Once again, thank you for your purchase and enjoy
your new spa from Catalina Spas.
Go ahead, relax. . . You earned it!

Table of Contents
WELCOME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION AND SURFACE PLACEMENT . . . . . . . . . . . . . . . . . . . . 9
STARTUP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Filling Up Your Spa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Important Note to Purge The Air Out Of The System . . . . . . . . .10
Water Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
pH Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
EQUIPMENT RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
OPERATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Catalina CAT8000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Catalina CAT 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Catalina CAT2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Catalina CAT100/102/105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Catalina CAT500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Catalina CAT100/75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
GENERAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Cleaning Your Spa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Draining The Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Filter Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Refilling Your Spa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Filter Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cleaning The Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Removal Of Large Side-by-Side Filter . . . . . . . . . . . . . . . . . . . . . 30
Mahogany Cabinet Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 31
Spa Light Lens Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Jet Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Spa Cover & Pillows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Vacation Care / Winterizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Balancing the pH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SPECIAL PRODUCTS & FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Air Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Water Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Topside Stereo Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Entertainment Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cool Mist System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Diamond LED Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Jet Varieties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
OZONE BENEFITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
RCD WIRING DIAGRAM (Europe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
WIRING INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . 42
WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
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Experience comfort, design, engineered
performance and service. During the
past 3 decades, satisfied customers
have been responsible for Catalina
Spa’s phenomenal growth and
success in the spa industry. We
have learned through 50 years
of manufacturing experience,
beginning with Catalina
Boats, that customer
satisfaction can only be
created by combining
State-of-the-Art
Manufacturing
technology with
the ultimate
design for
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Welcome
to the
Experience . . .
Catalina Spa

comfort and performance that is engineered years ahead of it’s time.
Catalina Spas possesses all these features, explaining why more
customers are demanding the best —
Catalina
Catalina Spas are listed by the nationally recognized
safety experts UL Laboratories. After months of
rigorous testing of our spas, we met or exceeded all
requirements. We are proud of the Catalina trademark.
Outstanding quality with the ultimate performance built
into every Catalina Spa.
Our 100% filtration system will keep your spa clean when
combined with regular water maintenance. The easy to clean
front loading filter and skimmer have been designed to trap dirt
and oil while larger floating objects are caught by the leaf basket,
providing total water filtration. We have developed an insulation
system like a thermos bottle to keep your water hot and energy bills
low.
Our sophisticated control system allows the user to monitor and control
all spa functions, including water temperature and silent air venturis, while
comfortably seated in the spa. Our optional Mobile App system for the iPhone
allows you to control all functions from virtually anywhere. For a genuine therapy
whirlpool massage, simply turn the dial and our unique whirlpool system will
create the ideal relaxation. The same flow can be returned to high volume
hydro jets, providing individual massage that is out of this world. Other features
include Low Voltage LED Lighting Systems, State-of-the-Art Sound Systems,
Water Features, Cup Holders, genuine Mahogany Wood Spa Cabinets, Soft
Headrests and a Modular Equipment Pack available in 220V, designed for
simplified service.
Relax . . . You Earned It!
Welcome to the Catalina family! 5

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IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS.
DANGER –Do not lay across the foot well. Always sit in an upright
position.
WARNING –To reduce the risk of injury, do not permit children to use
this product unless they are closely supervised at all times.
CAUTION –Water temperature may rise when jets are operating on
“high” speed for extended durations.
A bonding lug has been provided on the outside of the Equipment
Package electrical control box. The lug permits the connection of
No.8 AWG (8.42mm) solid copper bonding conductor between the
Equipment Module and all other electrical equipment and exposed
metal in the vicinity, as may be needed to comply with local regulations.
WARNING – This unit must be hardwired only to a supply circuit that is
protected by a Ground Fault Circuit Interrupter. (GFCI). See diagram 1.
Such a GFCI is required by most building codes and should be provided
by the installer and must be tested before each use. Consult the GFCI
manufacturer’s instructions for correct testing, and operation.
The electrical supply for this product must include a suitable rated
switch or circuit breaker to open all ungrounded supply conductors to
comply with the National Electrical Code. The disconnection means
must be readily accessible to the tub occupant, but installed at least 5
feet (1.5M) from spa water.
Spas must be installed with drainage for electrical equipment
compartment.
Be sure the water always flows freely from the hydrotherapy jets within
the spa. Any blockage or restriction of this water flow by persons or
objects may damage system components, create an electrical shock
hazard and/or cause water damage to the surrounding area.
To avoid damage to the pump(s) and heater, the Equipment must
never be operated unless the spa is filled with water.
DANGER –Extreme caution must be exercised to prevent unauthorized
access by children. To avoid accidents, ensure that children cannot
use the spa unless they are supervised at all times. Also keep the spa
cover on when the spa is not in use.
WARNING –WATER TEMPERATURE. Never heat your spa water above
104°F (40°C). If you do, it could cause serious health hazards.
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IMPORTANT SAFETY INSTRUCTIONS CONTINUED
DANGER –RISK OF ELECTRICAL SHOCK. Install at least 5 feet (1.5M)
from all metal surfaces. (A spa may be installed within 5 feet of metal
surfaces if each metal surface is permanently connected by a minimum
No. 8 AWG (8.4mm^2) solid copper conductor attached to the wire
connector on the terminal box that is provided for this purpose.)
DANGER –RISK OF ELECTRICAL SHOCK.Do not permit any electrical
appliance such as a light, telephone, radio or television within 5 feet
(1.5M) of a spa.
The ideal temperature of your spa or hot tub should be between 95°F
and 104°F (35°C-40°C). This range is not only healthier, but will also
result in easier care of your spa.
Since excessive water temperatures have a high potential for causing
fetal damage during the early months of pregnancy, pregnant or
possibly pregnant women should limit spa temperatures to 100°F or
less.
Before entering a spa, the user should measure the water temperature
with an accurate thermometer since the tolerance of water temperature
regulating devices may vary as much as +- 5 degrees.
The use of alcohol, drugs or medication before or during spa use may
lead to unconsciousness with the possibility of drowning.
Persons suffering from obesity or with a medical history of heart
disease, low or high blood pressure, circulatory system problems or
diabetes, should consult a physician before using a spa.
Persons using medication should consult a physician before using
a spa since some medication may induce drowsiness while other
medications may effect heart rate, blood pressure or circulation.
Because occasional users of the spa may not be aware of all the
potential risks associated with spa usage, they should be made aware
of these Important Safety Instructions.
CHEMICAL SAFETY –Play it safe with all chemicals.
Maintain sanitizer level of 3-5 ppm of bromine or chlorine.
Do not mix chemicals with each other before adding them to the water.
Add only one chemical at a time.
Never add concentrated liquid chemicals directly to the water. Always
dilute chemicals in a large plastic bucket or pail before adding them.
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IMPORTANT SAFETY INSTRUCTIONS CONTINUED
ELECTRICAL REQUIREMENTS FOR 220V INSTALLATION
When diluting chemicals, always add the chemical to the water, not
water to the chemical.
Always dilute the chemical slowly and evenly before adding into spa
water. Never add any chemical, diluted or otherwise, into any skimmer
device.
Always store chemicals according to the manufacturer’s label directions
and keep them out of the reach of children.
During freeze conditions spas and swim spas must be set on Standard
Mode.
Before installing spas or swim spas in special installations such as a vault,
below ground level or next to retaining walls, make sure to add additional
freeze sensor. Install sensor above ground level.
The Equipment Package is designed to operate at 220 volts, 60 Hz.
Hardwired directly to the equipment pack; a 50 amp dedicated circuit is
required.
This unit must be hardwired only to a supply circuit that is protected by
a Ground Fault Circuit Interrupter (GFCI) See Diagram 1. Such a GFCI
is required by most building codes, should be provided by the installer
of the circuit and should be tested before each use. Consult the GFCI
manufacturer’s instructions for correct testing and operation.
When the Equipment Package is connected to 220 volts, the Heater will
provide approximately 4000 watts of heat when the Pump is operating in
LOW or HIGH speed and the thermostat is calling for heat.
IMPORTANT NOTE: All electrical connections to the Equipment Package
must be accomplished by a qualified electrician in accordance with the
National Electrical Code and in accordance with any local electrical codes
in effect at the time and place of installation. NOTE: Do not attempt to use
a dryer, stove or other 220 volt appliance on the same circuit as the spa.
A separate breaker and a dedicated circuit from your panel to the spa is
required.
All electrical connections must be made in accordance with the wiring
information contained in the manual (see Diagram 1), in the electrical
control box or on the back of the field wiring access panel of the Equipment
Package. Failure to provide proper electrical power to your spa will void
your warranty. Installation by a licensed electrician is recommended.
The electrical supply for his product must include a suitably rated switch
or circuit breaker to open ALL ungrounded supply conductors to comply
with Local and National Electrical Codes. The disconnecting means must
be within sight, and readily accessible to the user of the spa, but installed
at least 5 feet (1.5M) from the spa.
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2013 Catalina Saber Spa 9
INSTALLATION AND SURFACE PLACEMENT
OF YOUR SPA
In order for your spa to function properly, it must be placed on a smooth,
LEVEL, self-draining surface.The Equipment Module is installed to provide
adequate drainage, and to prevent water from entering the electrical area.
If installing the spa indoors, the floors and structures beneath the spa must
be protected against run-off.
Concrete is preferred, so that rain water and water spillover may run-off
and not puddle underneath the spa causing the wood to rot away over a
period of time (The only requirement for concrete is that you have 1” slope
per 10’ for run-off).
It is important to note that soft surfaces, even when stepping stones are
used to evenly distribute the weight of the spa, will still have a tendency
to settle thus resulting in an unleveled spa. Remember, placing the spa
on grass or dirt may increase the amount of debris which is inadvertently
brought into the spa water from the user’s feet.
When considering an installation site, always allow for access to the
equipment compartment of the spa and enough clearance to pull the door
out for future service, if necessary.
Please note that some cities and counties may require a permit for
installation of electrical circuits or the construction of exterior structures
(decks and gazebos). In addition, some counties may require permits for
the installation of a portable spa. Check your local codes for compliance.
IMPORTANT: To ensure you will have an opportunity to use your spa soon
after delivery, it is very important that you select the site prior to setting
your spa in place and have a licensed electrician install the equipment if
necessary.
If you have any questions or concerns, please contact your local Catalina
Spas dealer first. Or you can contact us via the Internet at:
Inf[email protected].
CatalinaSpas.com.

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START UP PROCEDURES
FILLING UP YOUR SPA
Once you have installed your spa on its foundation and all electrical
requirements have been met, you may begin the necessary steps in filling
your spa.
All gate valves must be OPEN. There are two
“twist and turn” locking gate valves located
under the skirt (See Fig. 1) on each side of
the Equipment Pack.
To open the gate valves, pull handle upward
approximately 3” until it stops and snaps into
place (See Fig. 2). These must be opened
prior to operating the spa to allow water to
flow through the Equipment Pack (dual-pump
models have 4 valves).
Make sure the filter cartridge (Basket and
Weir, if so equipped) is in place. Fill the spa
using a garden hose until the water is halfway
up the “throat” of the skimmer, otherwise it
will suck air, and cause the pump to “run dry”
and burn up. This repair would not be covered
under warranty. You should check the water
level of your spa each day as there is normal
evaporation each day, and more often when
the spa is used frequently.
IMPORTANT: Purge the Air Out OfThe System
When purging air out of the system, be sure
the pump(s) are turned OFF. Open air relief
valves (See Fig. 3) counterclockwise to
release air until water runs out. Then close
the valves. There will be one (1) relief valve
per pump. So a two pump system will have
two valves.
Check and tighten the PUMP UNIONS. The
pump unions might have become loose
during shipment. There are two unions per
pump. So a two pump system will have four
unions. (See Fig 4)
Figure 1
Figure 2
Figure 3
Figure 4