CD Automation REVO KP3 HMI User manual

USER’S MANUAL
Rev. 04/2022
00007
M-RKP3
REVO KP3
HMI
CD Automation S.r.l.
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. [phone] - Fax [phone]
E-mail: [e-mail] - Web: www.cdautomation.com
Operative Display for REVO C and REVEX Series

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REVO KP3User’s manual
Important warnings for safety
The unit are integral part of industrial equipments.
When it is supply, the unit is subject to dangerous tensions. Don’t remove the plastic cover.
Don’t use this unit in aerospace and nuclear application.
Electric Shock Hazard (Rischi di scosse elettriche, Risque de choque électrique)
When thyristor unit has been connected to main supply voltage and is switched o, before to touch it be
secure that the unit is isolated and wait at least one minute to allow discharging internal capacitors. Thus be
secure that:
• access to thyristor unit is only permitted to specialised personnel;
• the authorised personnel must read this manual before to have access to the unit;
• the access to the unit must be denied to unauthorised personnel.
Important warnings (Avvertenze importanti, attention)
During the operations with units under tension, local regulations regarding electrical installation should be
rigidly observed:
• Respect the internal safety rules.
• Don’t bend components to maintain insulation distances.
• Protect the units from high temperature humidity and vibrations.
• Don’t touch components to prevent electrostatic discharges on them.
• Verify that the size is in line with real needs.
• To measure voltage current etc. on unit, remove rings and other jewels from ngers and hands; also make
sure that the instruments are in good condition.
• Authorized personnel that work on thyristor unit under power supply voltage must be on insulated board
This listing does not represent a complete enumeration of all necessary safety cautions
Protection (Protezione, Protection)
The protection of the REVO series units complies with international specications with IP20 protection degree.
To assess whether the IP20 protection is sucient, consider the place where the units are installed.
Earth (Messa a terra, Terre)
For safety, the Thyristor unit with isolated heat-sink must be connected to earth.
Earth impedance should be correspondent to local earth regulation. Periodically the earth eciency should
be inspected.
Electromagnetic compatibility (Compatibilità elettromagnetica, Compatibilité électromagnétique)
Our thyristor units have an excellent immunity to electromagnetic interferences if all suggestions contained in
this manual are respected. In respect to a good Engineering practice, all inductive loads like solenoids contac-
tor coils should have a lter in parallel
Emissions (Emissioni, Emission)
All solid-state power controllers emit a certain amount of radio-frequency energy because of the fast swi-
tching of the power devices. The Thyristor unit are in accord with the EMC norms, CE mark.
In most installations, near by electronic systems will experience no diculty with interference. If very sensitive
electronic measuring equipment or low-frequency radio receivers are to be used near the unit, some special
precautions may be required. These may include the installation of a line supply lter and the use of screened
(shielded) output cable to the load.

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Return Material Authorization (RMA)
Customers wishing to return any items, whether they are incorrectly supplied, faulty or damaged in transit,
must rst complete a Return Material Authorisation (RMA) form to obtain an RMA number from the Service
Department.
A full repair service is available for customers. Prior to submitting the RMA form and returning products,
customers are recommended to contact the technical support team to determine whether the issue can be
resolved with telephone support.
How the RMA service works
The RMA form and details are availableon our web sites:
https://www.cdautomation.com/returns-material-authorisation/
When completing the RMA form, please be as specic as possible about the problem, including any pertinent
application details. The more information given, the more quickly and more thoroughly the problem can be
solved. The minimum information required is:
1. The Full Model Number
2. Quantity of units being returned
3. The units Serial Number(s)
4. A description of the problem (“faulty” or “unknown” is not sucient)
Warranty condition
Producer gives a 12 months warranty to its products.
The warranty is limited to repairing and parts substitution in our factory and does
exclude products not properly used and fuses.
Warranty does not include products with serial numbers deleted. The faulty
product should be shipped to Producer at customer’s cost and our Service will
evaluate if product is under warranty terms.
Substituted parts remain of Producer property.

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REVO KP3User’s manual
Summary
Important warnings for safety . . . . . . . . . . . . . . . . . . . . . . . .2
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Environment features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Order Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Wiring and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.1 REVO-KP 4.3’’ (CE Version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.2 REVO-KP 7’’ (CE Version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Wirings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 Home page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.4 Log In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.5 Conguration/Reset Level . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1
4
5
2
3

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Order Code
Characteristics
• Construction: Housing plastic molding
• Display: 4.3”, 7’’ TFT LCD 65.536 color
• Supply: 24 ± 20% V, 250 mA a 24 V cc
1.1 Environment features
• Operating Temperature: 0° to 50° C (32° to 122° F)
• Storage Temperature -20° to 60° C (-4° to 140° F)
• Relative humidity: 10% to 90% at 40° C, no condensation
• Front panel meets: NEMA 4 / IP65
1
2
Version 4
description code
Version 3for Revo C and Revex 3
Screen dimension 5 6
description code
4.3” 0 4
7.0” 0 7
10.0” 1 0
Communication 7 8
description code
MODBUS RTU + Ethernet M ETH
Approvals 910
description code
CE 0 0
CE + UL U L
Order Code
1 2 3 4 5 6 7 8 9 10
R K P 3 - _ _ - _ - _ - _ _

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REVO KP3User’s manual
Wiring and dimensions
3.1 REVO-KP 4.3’’ (CE Version)
Pin serial Port
CN1 (D-sub 9pin, female) Pin Signal Name Description
1 Tx/Rx - Data – (Blue)
2 Tx/Rx + Data + (Brown)
3.1.2 Dimensions and xing holes
3
128mm [5.039"]
102mm [4.016"]
118mm [4.646"]
92mm [3.622"]
93mm [3.661"]
119mm [4.685"]
32mm [1.260"]
R2mm [R0.079"]
119mm [4.685"]W x 93mm[3.661"]H
abcd
Top View
Front View
Rear View
Bottom View
Side View Cutout dimensions
aPower connector
bCOM1 RS-232, RS-485 2W/4W
COM3 RS-485 2W
cUSB Host
dEthernet

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3.2 REVO-KP 7’’ (CE Version)
Pin serial Port
CN1 (D-sub 9pin, male) Pin Signal Name Description
1 Tx/Rx - Data – (Blue)
2 Tx/Rx + Data + (Brown)
3.2.1 Dimensions and xing holes
aPower connector
bCOM1 RS-232
COM2 RS-485 2W/4W
cUSB Host
dEthernet
200.4mm [7.89"]
146.5mm [5.77"]
189.5mm [7.46"]
135.6mm [5.34"]
34mm [1.34"]
192mm [7.559"]W x 130mm [5.433"] H
192mm [7.56"]
138mm [5.43"]
abcd
Front View
Rear View
Bottom View
Side View Cutout dimensions

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REVO KP3User’s manual
3.3 Wirings
Wiring with REVO C series
1-
2+
A+ B- 11 12 7878
D-sub 9 pin
Blue
Brown
REVO C
from 30 to 40A
480-600V
REVO C
from 60 to 210A
480-600V
REVO C
from 300 to 800A
480-600V
REVO C
from 1100 to 2100A
480-600V
Terminal Block M3 Terminal Block M1 Terminal Block M1 Terminal Block M5
1-
2+
343411 12 13 14
D-sub 9 pin
Blue
Brown
REVEX
from 30 to 40A
480-600V
REVEX
from 60 to 90A
480-600V
REVEX
from 120 to 210A
480-600V
REVEX
280A
480-600V
Terminal Block M3 Terminal Block M3 Terminal Block M1 Terminal Block M1
Wiring with REVEX series
NOTE: Serial Communication Baudrate on Static Unit:
On “Communication Menu” set “Port 1 Baud” parameter to 19.2K

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Installation
Before installation, make sure that the product has not been damaged during transport.
In case of damage, notify the carrier immediately.
Verify that the product is indeed the one ordered.
For mounting use the supplied brackets.
4
To connect the 24Vdc power supply using the supplied clamp.

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REVO KP3User’s manual
Operation
The panel is congured to communicate with the static relays CD Automation series REVO C and REVEX.
5.1 Functional description
5.1.1 Numeric elds
1 2 3
The BLUE values are read-only.
1 2 3
The BLACK values, if enabled, are read/write.
Ex: The reference parameter is read-only if it is set to “ANALOG”, with read/write access if set to “REMOTE”.
5.1.2 Virtual keyboards
Numeric Alphanumeric
5
BS = Backspace
Clr = Clear all
ESC = Close the window without any operation
‘_’ = Minus sign
ENTER = Conrm and submit data
MAX = Maximum possible value
MIN = Minimum possible value
5.1.3 Messages
Making your login using the button on the menu

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5.2 Menu
By pressing the key the navigation Menu will appear.
Level 1 Level 2
Function keys
6 lines display
4 lines display
Calls up the page to log in at a dierent level
Calls up the version information page
Calls up the Serial Communication Status page
REVO-KP3 conguration

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REVO KP3User’s manual
5.3 Home page
The home page can be 4 or 6 lines
Each line can be congured on the conguration page depending of the connected device (REVO C or REVEX)
or available service (diagnostic screens communication, or reading analog inputs).
Here there are some examples:
4 zones setting 6 zones setting
5.3.1 Function description
The pages are divided into columns
First column = Zone name
% = Value of the percentage of control, which can be in analog input or panel
Pw = Power to load
V = Voltage to load
A = Average current load, in the right graph with full scale = calibration current + 10%
REVO C/REVEX
D1 = State Digital Input 1
D2 = State Digital Input 2
SC = If On, SCR short circuit
HB = If On, Heater Break alarm active
OFF = If O, SCR NOT enabled to work (Red background)
CL = If On, Current limit alarm active
TH = If On, Thermal Alarm active
Only with TU-E module

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5.3.2 Actions on the main page
5.3.2.1 ZOOM on REVO C / REVEX zone
Tap the bar graph or the states and
you will enter the Zoom area
Here i’ts possible to
- Set input type (Level 1):
• Digital: controlled by REVO KP3
• Analog: controlled by analog input
- Set the percentage value if the Digital input type is set
- Enable and Disable the REVO Unit
• ON: Enabled
• OFF: Disabled
- The values
• Reference: Percentage request
• Power: Average power
• Voltage: Load Voltage
• Current: Average current on load
• Curr.limit: Current limit in % (appears only if enabled)
NOTE: The value is referred to the inner TA size
NOTE: The scale values are read directly from the unit and calculated with an abundance of 10%.

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REVO KP3User’s manual
5.3.2.3 Enabling and disabling a zone
Tap the PW value and a
window will appear with
REVO C / REVEX
5.3.2.2 Reference Set
Tap the % value and a
window will appear with
REVO C / REVEX
Here it’s possible to set the input type (Level 1)
• Digital: Controlled by REVO-KP3
• Analog: Controlled by Analog Input
Set the % value when Digital
Enable and Disable
• ON: Enabled
• OFF: Disabled
set the maximum percentage value

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5.3.2.4 Trend
Tap the Trend icon a
window will appear with
REVO C / REVEX
Reference: 0-100%
Voltage: 0-operative voltage + 10%
Power: 0-100%
Average current: 0-load current + 10%
the trend has a 10 minute window, data out of the window can no longer be seen
5.4 Log In
Press to access this page
Select the user and insert the password
If the password is right the level will change to the selected ones otherwise it will go to Level 0.
5.4.1 Access levels
Level 0 (generic user - No password)
It’s possible to:
• Navigate on allowed pages
• Set the % reference
• Set zone On / O
• See the trend
Level 1 (advanced user - Standard password: 1111)
It’s possible to:
• As level 0
• Switch the input type
Level 2 (installer user - Standard password: 2222)
It’s possible to:
• As level 1
• Congure the REVO-KP3

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REVO KP3User’s manual
5.5 Conguration/Reset Level
5.5.1 Zones conguration
Press to access this page
with 6 zones
with 4 zones

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5.5.1.1 Zone names
Tap the Name to customize the 6 characters text with an alphanumeric keypad
5.5.1.2 Type
Tap the Type to select the instrument type
For the 6th and 3d zone is possible to set them as measures from analog input boards or serial state

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REVO KP3User’s manual
5.5.1.3 Starting page
Tap “Start with” to set the starting page
5.5.1.4 Language
Tap “Language” to set the language
Set to 4 zones Set to 6 zones

CD Automation S.r.l.
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. [phone] - Fax [phone]
E-mail: [e-mail] - Web: www.cdautomation.com