CD Automation CD3000S-1PH series User manual

CD Automation S.r.l.
Via Picasso 34/36 - 20025 –Legnano (MI) –ITALY
Tel [phone] –Fax [phone]
E-Mail: [e-mail] - WEB: www.cdautomation.com
CD3000 S -1PH
Thyristor Unit
Analog Input version
USER’S MANUAL
Rev. 09/2016
000002
from 35A to 110A

CD Automation srl CD3000S-1PH Analog Input from 35A to 110A User’s manual
Important warning for safety
Thyristor units are used in power industrial equipment.
The voltages used in the Thyristor unit can cause severe electrical shock, and could be lethal.
Don't remove the plastic cover.
Don't use this unit in aerospace and nuclear application.
Electric Shock Hazard (Risque the choque électrique)
When thyristor unit has been connected to main supply voltage and is switched off, before to touch it be
secure that the unit is isolated and wait at least one minute to allow discharging internal capacitors. Thus
be secure that:
Access to thyristor unit is only permitted to specialised personnel;
The authorised personnel must read this manual before to have access to the unit;
The access to the unit must be denied to unauthorised personnel.
Important warnings(attention)
Local regulations regarding electrical installation should be rigidly observed.
Safety regulations must be rigidly observed.
Don't bend components to maintain insulation distances.
Protect the unit from high temperature humidity and vibrations.
Don't touch components to prevent electrostatic discharges on them.
Verify that all rating is in line with real needs.
If authorized personnel must measure voltage current etc. on units, take away rings and other jewels
from fingers and hands.
Authorized personnel working on thyristor unit under power supply voltage must work on insulated
board. Be secure that board is not connected to earth.
This listing does not represent a complete enumeration of all necessary safety cautions.
Protection(protection)
CD3000 thyristor unit has a polymeric plastic cover to compliance to International specification IP20.
To understand if IP20 protection is sufficient should be evaluated the installation place.
Open Type Equipment.
Earth(terre)
CD3000 family has isolated heatsink. For safety connect the heatsink to earth to avoid shocks in case that
circuit board or thyristor lose insulation. Earth impedance should be correspondent to local earth
regulation. Periodically the earth efficiency should be inspected.
Electronic supply (alimentation électronique)
CD3000 family electronic circuit should be supplied by dedicated voltage supply for all electronic circuit
but not in parallel with contactor’s coil, solenoids and other inductive or capacitive loads.
It’s recommended to use a shielded transformer.
Electromagnetic compatibility (compatibilité électromagnétique)
Our thyristor units have an excellent immunity to electromagnetic interferences if all suggestions
contained in this manual are respected. In respect to a good Engineering practice, all inductive loads like
solenoids contactor coils should have a filter in parallel.
Emissions (emission)
All thyristor switching at high speed generate some radiofrequency disturbance. CD3000 series
compliance with EMC rules for CE mark. In many installations near electronic devices have not been noted
problems. If radiofrequency devices at low frequency are used near the thyristor unit some precautions
should be taken like line Filters and shielded cables for input signal and for load cables.

CD Automation srl CD3000S-1PH Analog Input from 35A to 110A User’s manual
Quick Start
Attention: this procedure must be carried out by skilled people only.
If the Order Code of the Thyristor unit is in line with what you really need, then CD3000S has been
already configured in Factory and you just need to do the following steps:
1. Verify CD3000S Sizing. Be sure that:
The load current is equal or less than the Max current of CD3000S.
The load voltage is equal or less than the Max voltage of CD3000S.
2. Verify the Order Code
3. Verify the Installation
4. Verify the Diagram of control connection:
All auxiliary connections must be done in line with wirings on this manual.
Verify that there isn’t a short circuit on the load.
5. Supply the auxiliary voltage of the unit (see Order Code)
6. For size 110A, supply the Fan:
230VAC 15% 50/60Hz (standard)
110VAC 15% 50/60Hz (Optional)
7. Supply the Power unit
8. If you have HB option makes Calibration procedure.
The CD3000S is ready to start.
CD3000S Sizing
Wiring with resistive load
V
P
I
V = Nominal load voltage
I = Nominal load current
P = Nominal load power
Order Code
CD3000S-1PH
Max
Current
Operating
Voltage
MAX
Volt
Aux
AC/DC
Input
Firing
Options
35A
Write
240Vac
12÷24V
SSR
ZC
110v
Fan
Fan at 110Vac
45A
Operating
480Vac
0÷10V(3)
BF4(2)
EP
External Protection IP20
for size 60÷110A
60A
Voltage
6 0 0 V a c
4÷20mA (3)
BF8(2)
EF
External fuses and
fuse holders
90A
<=
BF16(2)
NF
No fuses
110A
MAX Volt
ICT (1)
internal CT
HB
Heater Break Alarm
1 Only for size from 35A to 45A
2 Only with Analog Input 0÷10V or 4÷20mA
3 Not-isolated Input

CD Automation srl CD3000S-1PH Analog Input from 35A to 110A User’s manual
Installation
Before to install the CD3000 unit examine for damages or
deficiencies. If any is found, notify the carrier immediately. Check
that the product features shown on CD3000 cover corresponds to
that ordered.
CD3000 unit should be always mounted in vertical position to
improve air cooling on heatsink.
Maintain minimum distances in vertical and in horizontal as
represented.
Don't install in proximity of hot elements and near units generating
electromagnetic interferences.
When more units are mounted in the same cabinet provide air
circulation as represented.
Sometimes it is necessary to provide a fan to have better air
circulation.
Dimensions and Fixing holes
35÷45A
60÷90A
110A
Ø4,5mm
52 mm
120 mm
110 mm
117 mm
Ø4,5mm
65 mm
120 mm
110 mm
117 mm
Ø4,5mm
65 mm
120 mm
110 mm
138 mm
With ICT option
120 mm 140 mm
159 mm
159 mm
Environmental installation conditions
Ambient temperature
0-40°C at nominal current.
Over 40°C use the Derating Curve.
Stocking temperature
-25°C to 70°C
Installation place
Don’t install at direct sun light, where there are
conductive dust, corrosive gas, vibration or water
and also in salty environmental.
Altitude
Up to 1000 meter over sea level. For higher altitude
reduce the nominal current of 2% for each 100m
over 1000m
Humidity
From 5 to 95% without condense and ice

CD Automation srl CD3000S-1PH Analog Input from 35A to 110A User’s manual
Diagram of control connection
35÷45A
60÷110A
L1
T1 7 86
L2/N
L1
L2/N
L1
1
542 31
C.T.
-+
SSR
0-10Vdc
4-20mA
12-24v
AC/DC
LOAD
Ext. CAL
12-24Vdc
H.B.
Alarm4
Input :
3
Aux :
2
L1
T1
L2/N
L1
L2/N
L1
1
-++ -
C.T.
1 2 3 4 5 6 7 8
SSR
0-10Vdc
4-20mA
12-24v
AC/DC
C1 C2 C3 FAN
LOAD
Ext. CAL
12-24Vdc
H.B.
Alarm4
Input :
3
Fan Power Supply
110A(Only for size )
Aux :
2
Note:
The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator (1).
With AC power supply it's not possible connect the zero terminal of Analogue Input to the earth (2).
A series connection between analogue inputs of the units is not possible (3).
See par. “HB alarm contact”(4).
The Current Transformer (C.T.) must be mounted only with the HB option and without ICT option.
Wiring instructions
The unit has isolated heatsink. For safety connect the heatsink to earth using its terminal with earth
symbol. The CD3000S can be susceptible to airborne interferences from near equipment or from
interferences on main supply, so a number of precautions must be taken.
Contactors coils and chokes must have in parallel a RC filter and must be supplied with a different voltage line.
All input/output signals must use screened bifilar wires.
Signal input and output must not route in same cable try and must not be parallel.
Local regulations regarding electrical installation should be rigidly observed.
Use copper cables and wires rated for use at 75 °C only.
Power cable torque (suggested)
Current
Connector
Type
Torque
Lb-in (N-m)
Wire Range
AWG/kcmil
Wire Terminal
UL Listed (ZMVV)
35A,45A
M5 Screw
26.6 (3.0)
8
Wire Pin
60A,90A, 110A
M6 Screw
70.8 (8.0)
1
Fork/Spade Terminal
Copper Tube Crimp. Lug
Cable dimensions (suggested)
Current
Supply
Load
Earth
Auxiliary Supply
Cable
Screw M
Cable
Screw M
Cable
Screw M
Cable
mm²
AWG
mm²
AWG
mm²
AWG
mm²
AWG
35A
10
8
M5
10
8
M5
6
10
M5
0,50
18
45A
10
8
M5
10
8
M5
6
10
M5
0,50
18
60A
16
6
M6
16
6
M6
6
10
M5
0,50
18
90A
35
3
M6
35
3
M6
6
10
M5
0,50
18
110A
35
3
M6
35
3
M6
6
10
M5
0,50
18

CD Automation srl CD3000S-1PH Analog Input from 35A to 110A User’s manual
Technical Specifications
General features
Cover and Socket
material:
PolymericV2
Heat-sink:
Anodized aluminum
Delay switch ON time:
0.5 period Max
Delay switch OFF time:
0.5 period Max
Auxiliary Voltage:
12÷24V dc/ac
(max 70mA)
Fan voltage:
(Only for size 110A)
230Vac 15% 14W
(110Vac opt.)
Input features
Logic input SSR:
4 ÷ 30Vdc 5mA Max
(ON 4Vdc
OFF 1Vdc)
Analog Input:
(Standard)
0 ÷ 10Vdc (15K)
Analog Input:
4 ÷ 20mA (100)
Heater Break Alarm (Optional)
Is a microprocessor based circuit to diagnose
partial or total load failure and short circuit on
SCR and fuses failure.
Discrimination better than 20%.Latching alarm.
Relay Output:
0.5A at 125VAC
Power output features
Size
Voltage
range
Repetitive peak
reverse
Voltage
Latching
current.
Max peak
one cycle
Leakage
current
I2T value
thyristor
Frequency
range
Power loss
Isolation
Voltage
(A)
(V)
480V
600V
(mAeff)
(10ms) (A)
(mAeff)
tp=10msec
(Hz)
I=Inom
(W)
Vac
35A
24÷600
1200
1600
250
400
15
780
47÷70
42
2500
45A
24÷600
1200
1600
250
600
15
1800
47÷70
54
2500
60A
24÷600
1200
1600
450
1000
15
4750
47÷70
72
2500
90A
24÷600
1200
1600
450
2000
15
19100
47÷70
108
2500
110A
24÷600
1200
1600
450
1540
15
11300
47÷70
137
2500
Derating Curve
Led status and Alarms
The following events and alerts don’t stop the
unit:
SCR Short Circuit (only with the HB option)
Heater Break (only with the HB option)
When one of these alarms is active, the HB relay
change status.
LED
STATUS
DESCRIPTION
ON
Load IS NOT Powered
Load IS Powered
SC
SCR OK
SCR short circuit
HB
Load OK
Load Fault
= OFF
= ON

CD Automation srl CD3000S-1PH Analog Input from 35A to 110A User’s manual
Heater break alarm and SCR short circuit (HB option)
The Heater Break circuit to work properly must have at least an input of 25% of the nominal
current.
H.B. circuit read load current via a current transformer 25-50/0.05 or 100/0.05 depending on thyristor
size.
Minimum current is 30% of the current transformer size’s. If load current is below this value make two
turns or more around current transformer. H.B. circuit also diagnoses fuse failure.
HB alarm contact (only with the HB option)
CD3000S up to 25A is supplied with Heater Break (HB) alarm contacts normally opened (NO) and
normally closed (NC), for the other sizes instead, the contact standard of alarm is normally opened (NO):
In normal conditions (without alarm) and with auxiliary power supply, the contact to the terminals
has opened (relay coil energized).
In alarm condition or without auxiliary power supply the contact to the terminals is closed (relay coil
not energized).
if you wish to change the alarm contact put the jumper as shown:
35÷45A
60÷110A
JP1
C
B
A
JP1
A B C
Type
JP1
NO(standard)
A-B
NC
B-C
Heater break Calibration procedure (only with the HB option)
An automatic function sets the Heater Break Alarm.
The auto setting function can be activated using the “CAL” button on front unit, or supply with 12-24Vdc
the digital input "Cal Ext." (See Diagram of control connection).
The Heater Break calibration procedure is performed in this way:
CD3000S gives the maximum voltage output
all LEDS are on, this means that calibration procedure is active
The values of voltage and current are stored in memory
After a minute the CD3000S comes back to the initial situation
If load current decreases for partial or total load failure (sensitivity 20%) the yellow LED become ON and
alarm relay change status.
If CD3000 is still in conduction with no input signal (LED green OFF) it means that there is a short circuit
on thyristors and red LED (SC) become ON.
If the load has been changed the Heater Break calibration procedure must be done again.

CD Automation srl CD3000S-1PH Analog Input from 35A to 110A User’s manual
Firing setting
The BF firing performed in Digital mode in CD Automation Thyristor unit give a lot of advantages because
switches Thyristor at zero voltage crossing (ZC) without EMC interferences. Analog input is necessary for
BF and can be decided how many complete Cycle we want at 50% of power demand.
This value can be 4, 8 or 16 complete Cycles.
35÷45A
60÷110A
Firing Type
JP4
JP5
BF4
Open
Open
BF8
Close
Open
BF16
Open
Close
Input setting
The input type is already configured in line with customer requirements that are defined in the complete
product code. However, if you wish to change the input type (ex. from 0÷10V to 4÷20mA) set the
jumpers as below represented and then do the “Input calibration procedure”.
35÷45A
60÷110A
Input
JP2
JP3
JP6
SSR
Open
B-C
A-B
0/4÷20mA
Close
A-B
B-C
0÷10V
Close
B-C
B-C
JP4
JP5
JP2
JP2
JP6
C
B
A
JP3
C
B
A
JP3
C B A
JP6
C B A

CD Automation srl CD3000S-1PH Analog Input from 35A to 110A User’s manual
Input calibration procedure
Warning: this procedure can be done just by specialized personnel and is needed only if you
change the input type.
Auxiliary power supply
OFF
Start TUNE
End
TUNE
Mantain Key CAL pushed
and give the power supply
SSR Input
is tuned
Analog input
is tuned
Wait for more than 10 sec.
from start flashing
yellow and red leds
Within 10 sec. from start
flashing yellow and red leds
push again momentary
CAL Key
Yellow led only is
flashing, apply
0 input Signal
I.E.: 0V for 0-10V
4mA for 4-20mA
Now press CAL Key again
The leds will
stop flashing
Release key
when red and yellow
led are ON
Yellow and Red leds
are flashing
SSR ANALOG
INPUT TYPE
ON
ON
ON
2sec.
S/C
S/C
S/C
H.B.
H.B.
H.B.
ON
S/C
H.B
ON
S/C
H.B
0% Signal
100% Signal
Red led only is
flashing, apply
10V for 0-10V input
or
20mA for 4-20mA input
Now press CAL Key again

CD Automation srl CD3000S-1PH Analog Input from 35A to 110A User’s manual
Fuses and Fuse holder
Warning: High speed fuses are only used for the thyristor protection and can not be used to
protect the installation.
CD3000S unit must be protected against short circuit by High speed fuses.
The Fuses must have I²t 20% less than thyristor’s I²t.
The warranty of thyristor is null if no proper fuses are used. See tab.
Fuses and Fuse Code for CE.
Size
Fuse and Fuse holder
CODE
Fuse CODE
Current
(ARMS)
I²T
(A² sec.)
35A
FFH1451/40A
FU1451/40A
40
1650
45A
FFH1451/50A
FU1451/50A
50
2000
60A
FFH2258/80A
FU2258/80A
80
6550
90A
FFH2258/125A
FU2258/125A
125
14000
110A
FFH2760/160A
FU2760/160A
160
15000
Fuse Holder size
For size from 35A - 45A
For size from 60A - 90A
For size from 110A

CD Automation srl CD3000S-1PH Analog Input from 35A to 110A User’s manual
Maintenance
In order to have correct cooling, the user must clean the heatsink and the protective grill of the fans. The
frequency of this servicing depends on environmental pollution.
Also check periodically if the screw for the power cables and safety earth are tightened correctly
(See Diagram of control connection)
Trouble Shooting
Small problems sometimes can be solved locally with the help of the below tab of trouble shooting. If you
don’t succeed, contact us or your nearest distributor.
Symptom
Indication on
front unit
Possible reasons of the
symptom
Actions
Thyristor unit
doesn’t go in
conduction with
input signal
Green LED (ON)
light off
No voltage auxiliary power
No input signal
Reversed polarities of input
signal
Give auxiliary voltage supply
(See Diagram of connection)
Provide to give input signal
Reverse the input signal polarity
Green LED (ON)
light off
Fuse failure
Load failure
Load connection interruption
Thyristor faulty
With HB option the yellow led (HB) is
light on
Substitute the fuse
Check the load
Check the wiring
Substitute the faulty thyristor
Load current
flows also with no
input signal
Green LED (ON)
is always light on
Wrong wiring
Short circuit on thyristor
With HB option the red led (SC) is
light on
Check the load wiring
Substitute the thyristor
Current flows at
nominal value but
Yellow LED (HB)
is light on
Yellow LED (HB)
light on
HB circuit not tuned
Current transformers not
properly wired
Make HB calibration procedure
Control current transformers
wiring
Current flows at
nominal value but
Red LED (SC) is
light on
Red LED (SC)
light on
HB circuit not tuned
Make HB calibration procedure
Thyristor unit
doesn’t work
properly
Auxiliary voltage supply out of
limits
Wrong input signal selection.
Wrong input signal calibration
(out of range)
Verify the auxiliary voltage
supply
Control input signal setting.
Repeat input calibration
procedure.
Warranty condition
CD Automation gives a 12 months warranty to its products. The warranty is limited
to repairing and parts substitution in our factory and does exclude products not
properly used and fuses.
Warranty does not include products with serial numbers deleted.
The faulty product should be shipped to CD Automation at customer’s cost and our
Service will evaluate if product is under warranty terms.
Substituted parts remain of CD Automation property
ENG CD3000S-1PH__35-110A_Analog-Input - 05.doc