CECOR Sump Shark SA5 Series User manual

OPERATION MANUAL & PARTS LIST
MODELS:
SA5 HORIZONTAL TANK SERIES
90-600 GALLON

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
TABLE OF CONTENTS
SECTION 1 – SAFETY INFORMATION............................................................................................................. 4
1.1 – CAUTION .......................................................................................................................................... 4
1.2 – PRECAUTIONS .................................................................................................................................. 5
SECTION 2 – THE SUMP CLEANER................................................................................................................. 6
2.1 – UNIT IDENTIFICATION ...................................................................................................................... 6
2.2 – MODEL & SERIAL NUMBER .............................................................................................................. 7
2.3 – SUMP CLEANPER FEATURES............................................................................................................. 8
SECTION 3 – INSTALLATION .......................................................................................................................... 9
3.1 – ASSEMBLE DISCHARGE CONNECTION.............................................................................................. 9
3.2 – LOOSE ITEMS.................................................................................................................................... 9
3.3 – INITIAL STARTUP ............................................................................................................................ 11
SECTION 4 – OPERATION ............................................................................................................................15
4.1 – CLEANING A SUMP......................................................................................................................... 15
4.2 – DISCHARGING FLUID FROM THE SUMP CLEANER.......................................................................... 16
4.3 – FILTER ............................................................................................................................................. 16
4.3.1 – F10 FILTER ...............................................................................................................................17
4.3.2 – F23 FILTER ...............................................................................................................................19
4.4 – CLEANING THE SUMP CLEANER .....................................................................................................23
SECTION 5 – MAINTENANCE ....................................................................................................................... 24
5.1 – DAILY MAINTENANCE..................................................................................................................... 25
5.2 – WEEKLY MAINTENANCE................................................................................................................. 25
5.3 – MONTHLY MAINTENANCE ............................................................................................................. 25
5.4 – SEMI ANNUAL.................................................................................... Error! Bookmark not defined.
SECTION 6 – TROUBLESHOOTING............................................................................................................... 26
SECTION 7 – REPAIR PARTS LIST .................................................................................................................27
7.1 – WHEELS & CASTER ......................................................................................................................... 27
7.1.1 “PTL” PUSH TOW LIFT WHEEL TRANSPORT 90-200 GAL............................................................27
7.1.3 “TW” TOW WHEEL TRANSPORT 300 & 400 GAL........................................................................28
7.1.4 “TW” TOW WHEEL TRANSPORT 500 GAL .................................................................................. 29
7.2 – TANK & PUMP ................................................................................................................................ 30
7.3 – FILTER, TOOLS & HOSE ...................................................................................................................31

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
7.4 – TANK CONNECTIONS, GAUGE, PUMP CONSUMABLES .................................................................. 32
SECTION 8 – WARRANTY............................................................................................................................. 35
SECTION 9 – RECORD MODEL & SERIAL NUMBER......................................................................................37

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
SECTION 1 – SAFETY INFORMATION
1.1 – CAUTION
THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD MACHINE-TOOL
COOLANT (WATER-BASE AND CUTTING OILS) ONLY. IT SHOULD NOT BE USED
WITH FLAMMABLE FLUIDS (I.E. FUELS, PAINT, SOLVENTS, ETC.), CORROSIVE,
TOXIC OR REACTIVE MATERIALS. DO NOT USE IN EXTRA-HIGH TEMPERATURE
OR SPARK-HAZARD ENVIRONMENTS (I.E. OVENS WELDING AREAS, ETC.).
CLEAN TANK THOROUGHLY ON A FREQUENT BASIS, ESPECIALLY WHEN
PUMPING DIFFERENT TYPES OF COOLANT AND SOLIDS OF DIFFERENT
MATERIAL. WE RECOMMEND SEPARATE TANK UNITS FOR DIFFERENT
SERVICES AND SEGREGATED HANDLING OF DIFFERENT COOLANTS.
NO FLAMMABLE FLUIDS/MATERIALS WITH A FLASH POINT UNDER 200°F.
NO TOXIC MATERIALS.
NO CORROSIVE MATERIALS WITH PH LESS THAN 5 OR GREATER THAN 12.
NO REACTIVE MATERIALS.
CAUTION
THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD METALWORKING FLUIDS (WATER-BASE & CUTTING OILS)
ONLY. IT SHOULD NOT BE USED WITH FLAMMABLE FLUIDS, (FUELS, PAINT, SOLVENTS, ETC.) CORROSIVE, TOXIC OR
REACTIVE MATERIALS. DO NOT USE IN EXTRA-HIGH TEMPERATURE OR SPARK-HAZARD ENVIRONMENTS (OVENS
WELDING AREAS, ETC.). CLEAN TANK THOROUGHLY ON A FREQUENT BASIS, ESPECIALLY WHEN PUMPING
DIFFERENT TYPES OF COOLANTS AND SOLIDS OF DIFFERENT MATERIAL. WE RECOMMEND SEPARATE TANK UNITS
FOR DIFFERENT SERVICES AND SEGREGATED HANDLING OF DIFFERENT COOLANTS.
FLAMMABLE
CORROSIVE
TOXIC
REACTIVE
INFLAMMABLE
CORROSIVO
TÓXICO
REACTIVIDAD
CUIDADO
ESTE EQUIPO ES PARA USO CON FLUIDOS REGULARES DE CORTE (BASE AGUA Y ACEITES DE CORTS)
EXCLUSIVAMENTE. NO SE DEBE USAR CON LÍQUIDOS INFLAMABLES, (COMBUSTIBLES, PINTURA, DISOLVENTES, ETC.).
MATERIALES CORROSIVOS, TÓXICOS O REACTIVOS. NO UTILIZAR EN AMBIENTES DE TEMPERATURAS ALTAS O DONDE
HAY RIESGO DE CHISPAS PELIGROSAS (HORNOS, AREAS DE SOLDADURA, ECT.). LIMPIA A FONDO EL TANQUE DE
MANERA FRECUENTE, ESPECIALMENTE CUANDO BOMBEE TIPOS DIFERENTES DE FLUIDO DE CORTE Y SÓLIDOS DE
MATERIAL DISTINTO . RECOMENDAMOS UNIDADES SEPARADO DE DEPÓSITO DE LOS DIFERENTES SERVICIOS Y
SEPARADO EL MANEJO DE DIFERENTES FLUIDO DE CORTE.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
1.2 – PRECAUTIONS
READ THROUGH THE "OPERATIONS MANUAL" COMPLETELY BEFORE
ATTEMPTING TO OPERATE THE MACHINE.
CLEANOUT, POT LID, INLET CAP AND HOSES MUST BE IN PLACE AND
TIGHTLY SECURED BEFORE OPERATION IN THE DISCHARGE MODE.
TANK DISCHARGE PRESSURE MUST NOT EXCEED 10 PSI.
REGULATOR AND RELIEF VALVES ARE SET BEFORE SHIPMENT AND
SHOULD NOT BE CHANGED AS THE USE OF EXCESSIVE PRESSURE
COULD CAUSE SERIOUS INJURY OR DAMAGE. OPERATING
DISCHARGE PRESSURE IS 6 PSI.
DO NOT ATTEMPT TO OPEN POT LID, CLEANOUT OR BLEED-OFF CAP
BEFORE RELIEVING PRESSURE IN THE TANK.
BLOCK WHEELS OF THE MACHINE TO PREVENT UNINTENTIONAL
MOVEMENT.
WEAR SAFETY GOGGLES TO PROTECT EYES FROM SPLASHING LIQUIDS.
KEEP HANDS AND FINGERS CLEAR OF POT OPENING WHEN
REMOVING OR REPLACING FILTER BASKET OR FILTER
ASSEMBLY.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
SECTION 2 – THE SUMP CLEANER
2.1 – UNIT IDENTIFICATION
WHEN ORDERING PARTS OR ASKING QUESTIONS REGARDING YOUR SUMP
SHARK, IT IS IMPORTANT TO HAVE THE MODEL AND SERIAL NUMBER OF THE
UNIT. THE MODEL AND SERIAL NUMBER CAN BE FOUND ON THE SHARK’S
NAMEPLATE LOCATED ON THE BACK PANEL OF THE PUMP BASE.
NAME PLATE

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
2.2 – MODEL & SERIAL NUMBER
THE MODEL NUMBER IDENTIFIES YOUR SHARK AND INDICATES STANDARD
FEATURES ON YOUR MACHINE. THE SERIAL NUMBER IDENTIFIES YOUR
SPECIFIC SHARK AND WILL HELP IDENTIFY ANY SPECIAL FEATURES THAT MAY
BE UNIQUE TO YOUR SUMP SHARK. THE SERIAL NUMBER IS LOCATED ON THE
NAMEPLATE.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
2.3 – SUMP CLEANPER FEATURES
DISCHARGE
PORT
SUCTION
PORT
VACUUM/
PRESSURE
SELECTOR
VALVE
VACUUM/
PRESSURE
GAUGE
AIR SUPPLY
VALVE
REMOVEABLE
TOOLBOX

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
SECTION 3 – INSTALLATION
3.1 – ASSEMBLE DISCHARGE CONNECTION
FOR SHIPPING PURPOSE, SOME MODELS MAY REQUIRE THE INSTALL OF THE
DISCHARGE VALVE AND QUICK DISCONNECT ADAPTER. USE PIPE SEALANT
ON ALL JOINTS AND TIGHTEN SECURELY.
3.2 – LOOSE ITEMS
SOME ITEMS MAY BE PACKAGED IN A BOX LOCATED ON THE SHIPPING
PALLET. PACKAGES WITH FILTER BASKET OR FILTER ASSEMBLIES WILL HAVE
FILTERS INSTALLED. PLEASE REVIEW YOUR PACKING LIST TO SEE WHAT
ADDITIONAL ITEMS YOU WILL BE RECEIVING.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
POLY
STRAINER BAG
COARSE
STRAINER BAG
FINE
STRAINER BAG
FLARE
NOZZLE
STRAIGHT
NOZZLE
FLEX
NOZZLE
CLEANOUT
DOOR
(90-175)
F10 BASKET
ASSEMBLY
QUICK
DISCONNECT
COUPLER
SUMP
CLEANER
HOSE
TOOLBOX
AIR HOSE
1/2” x 20’

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
3.3 – INITIAL STARTUP
1. CLOSE AND SECURE ALL TANK SUCTION AND DISCHARGE PORTS.
2. YOU ARE REQUIRED TO SUPPLY AIR CONNECTIONS THAT FIT YOUR AIR
SYSTEM. THE SHARKS AIR-LINE TERMINATES IN ½” NPT PIPE THREAD.
THE SHARK REQUIRES A MINIMUM 3/8” DISCONNECT; (½” FOR OPTIMAL
PERFORMANCE). ¼” BLOW-OFF CONNECTIONS ARE TOO LIMITING ON
THE AIR SUPPLY REDUCING PERFORMANCE.
DISCHARGE
PORT
SUCTION
PORT

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
3. RUN THE UNIT IN “SUCTION” MODE. WITH AIR SUPPLY VALVE IN THE
OFF, POSITION CONNECT THE AIR-LINE TO YOUR SYSTEM.TURN
SELECTOR VALVE TO SUCTION.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
4. OPEN THE AIR SUPPLY VALVE. THE VACUUM READING SHOULD
INCREASE TO 20-26” HG.
5. CLOSE AIR SUPPLY VALVE.
6. RUN THE UNIT IN “DISCHARGE” MODE. CHANGE THE PUMP-TO-TANK
HOSE TO DISCHARGE CONNECTION.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
7. OPEN THE AIR SUPPLY VALVE. THE PRESSURE READING SHOULD
INCREASE TO 5-7 PSI.
8. CLOSE AIR SUPPLY VALVE. TURN SELECTOR VALVE TO SUCTION. THE
POSITIVE PRESSURE IN THE TANK WILL BE RELEASED THROUGH THE
VACUUM SYSTEM. IF PRESSURE NEEDS TO BE RELIEVED FASTER RUN
UNIT ON SUCTION MODE TILL GAUGE READS “0”.
9. MACHINE IS READY TO USE.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
SECTION 4 – OPERATION
4.1 – CLEANING A SUMP
1. ATTACH THE SUMP CLEANER HOSE TO THE SUCTION PORT, AND INSERT
SUCTION TOOL INTO HOSE END.
2. RUN UNIT ON SUCTION MODE. (SEE INITIAL STARTUP 3.5, STEP 3.)
3. WHEN VACUUMING OUT THE SUMP, ATTACK THE SOLIDS FIRST.
POSITION THE SUCTION TOOL IN THE AREAS THAT ARE PRIMARILY
SOLIDS. OCCASIONALLY MOVE THE SUCTION TOOL FROM THE SOLID
PARTICULATE IN THE SUMP BOTTOM TO A PRIMARILY FLUIDIC AREA.
THIS ACTION WILL CLEAR THE HOSE OF SOLIDS REDUCING THE
CHANCES OF POSSIBLY PLUGGING THE HOSE.
4. WHEN THE TANK IS FULL, THE FLOAT CONTROL (LOCATED INSIDE THE
SUMP CLEANER) WILL CUT OFF SUCTION TO THE PUMP ISOLATING THE
PUMP FROM THE TANK (PUMP WILL KEEP RUNNING). WHEN THIS
HAPPENS, THE VACUUM READING WILL FALL TO ZERO INDICATING THE
TANK NEEDS TO BE EMPTIED.
5. WHEN THE FILTER IS FULL OR BLINDED, THE VACUUM/PRESSURE
GAUGE WILL READ 10”+HG, BUT THERE WILL BE NO SUCTION AT THE
NOZZLE INDICATING THE FILTER NEEDS TO BE EMPTIED.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
4.2 – DISCHARGING FLUID FROM THE SUMP CLEANER
1. ATTACH THE SUMP CLEANER HOSE TO THE DISCHARGE PORT, AND CAP
THE SUCTION PORT.
2. RUN UNIT ON DISCHARGE MODE. (SEE INITIAL STARTUP 3.5, STEP 6.)
3. POINT NOZZLE AT THE TARGET WHERE THE FLUID IS TO BE DISPENSED,
SLOWLY OPEN DISCHARGE VALVE. SLUGS OF AIR WILL PASS THROUGH
HOSE WHEN TANK APPROACHES EMPTY. THESE SLUGS CAN CAUSE
ERRATIC FLUID FLOWS, BE PREPARED TO SHUT OF DISCHARGE VALVE
WHEN THIS OCCURS.
4.3 – FILTER
1. FILTERING OF THE FLUID IS SPECIFIC TO YOU. SUMP CONDITIONS VARY
DUE TO ALL THE VARIABLES THAT OCCUR IN A MACHINE-TOOL SUMP.
WE INCLUDE MULTIPLE FILTER BAGS SO YOU CAN FIND WHAT WORKS
BEST FOR YOUR APPLICATION. FIRST-CLEANING CAN BE ESPECIALLY
DIFFICULT IF IT HAS NOT BEEN DONE ON A REGULAR BASIS. WE
SUGGEST STARTING WITH A COARSER BAG. ONCE ON A ROUTINE
BASIS, A FINER FILTER CAN BE USED.
2. FILTERS ARE REUSABLE AND WASHABLE IN LUKEWARM WATER.
3. MAKE SURE THAT PRESSURE IN SUMP CLEANER TANK IS RELIEVED
BEFORE EMPTYING FILTER.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
4.3.1 – F10 FILTER
4.3.1.1 – EMPTYING FILTER
1. FOR BEST RESULTS, DISCHARGE LIQUID FROM SUMP CLEANER AND LET
FILTER DRAIN FOR A FEW MINUTES BEFORE DUMPING.
2. LOOSEN THE THREE (3) WING NUTS HOLDING THE POT LID IN PLACE.
3. REMOVE FILTER. USE THE SIDES OF THE COARSE AND FINE FILTERS TO
LIFT. FOR POLY FILTER, USE THE HANDLES ON SIDES AND BOTTOM TO
REMOVE.
4.3.1.2 – INSTALLING FILTER
1. PLACE EMPTY FILTER IN METAL PERFORATED BASKET.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
2. TUCK HANDLES IN BETWEEN FILTER AND PERFORATED BASKET. MAKE
SURE COTTON BANDING(POLY-FILTER) OR SIDES OF FILTER ARE LYING
ON POT LID GASKET COMPLETELY WITHOUT CREASES.
3. RE-INSTALL POT LID AND WING NUTS.
4.
5. WITH UNIT IN SUCTION MODE AND POT LID CAPPED, TURN UNIT ON AND
TO TIGHTEN WING NUTS. THIS PROVIDES EQUAL PRESSURE ON THE
POT LID GASKET CREATING BEST SEAL.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
4.3.2 – F23 FILTER
4.3.2.1 – EMPTYING FILTER
1. FOR BEST RESULTS, DISCHARGE LIQUID FROM SUMP CLEANER AND LET
FILTER DRAIN FOR A FEW MINUTES BEFORE DUMPING.
2. LOOSEN THE THREE WING NUTS ON FILTER ASSEMBLY.
3. LIFT FILTER OUT OF SUMP CLEANER TANK USING HOIST OR FORKLIFT.
CAUTION: KEEP HANDS AND FINGERS CLEAR OF POT OPENING IN SUMP
CLEANER WHEN REMOVING FILTER!

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
4. POSITION FILTER ABOVE CONTAINER INTO WHICH THE SLUDGE IS TO BE
EMPTIED. DISTANCE BETWEEN BOTTOM OF FILTER AND CONTAINER
BOTTOM OR “D” DIMENSION, SHOWN IN FIGURE BELOW, AND SHOULD
BE APPROXIMATELY 2 TO 3 FEET ON F23 TO PREVENT DAMAGE TO
FILTER SLEEVE WHEN DUMPED. DRAINING FILTER BEFORE
POSITIONING AND USING A CONTAINER WITH A DRY BOTTOM AND
SUITABLE CAPACITY WILL HELP REDUCE POSSIBLE FILTER SPLASH
BACK.