CF MOTO CFORCE 1000 2018 User manual

CFMOTO
SERVICE
MANUAL
CF1000AU
CF1000ATR
CFORCE 1000

CFMOTO
Edition No.:20180817
Edition item: CF1000AU(9AY0-WX-01-1)SM-20180817
Website:www.cfmoto.com
1

CFMOTO
2
Maintenance Information 1
Body Covering Parts 2
Inspection and Adjustment 3
Alongside Engine 4
Engine 5
Vehicle Chassis 6
Signal and Lighting System 7
Starter Wiring Diagram Appendix A
EFI Wiring Diagram Appendix B
Electric Wiring Diagram Appendix C
FOREWORD
This manual introduces CF1000AU,
CF1000ATR maintenance information,
removal & installation procedures, checking
& adjustment methods, troubleshooting and
technical specications.
Chapter 1 mainly introduces general
operation information, service tools, vehicle
structure and basic specications.
Chapter 2 mainly introduces assemble and
disassemble procedures of body covering
parts.
Chapter 3 mainly introduces checking &
adjustment methods and how to do vehicle
maintenance.
Chapter 4 mainly introduces how to remove
the parts at alongside of the engine.
Chapter 5 mainly introduces how to remove,
check and maintain the engine parts.
Chapter 6 mainly introduces the information
of the vehicle chassis.
Chapter 7 mainly introduces how to check
and maintain the lighting system and signal
system.
Appendix: electrical schematic diagram
CFMOTO reserves right to make
improvements and modifications to the
products without prior notice. Overhaul and
maintenance should be done according to
the actual condition of vehicle.
Zhejiang CFMOTO Power Co., LTD.
All rights reserved
Aug. 2018

CFMOTO
Unit Conversion Table
Item Unit conversion
Pressure 1kgf/cm²=98.0665kPa;
1psi= 6.895kPa = 0.06895bar
1mmHg= 133.322Pa=0.133322kPa
Torque 1kgf·m=9.80665N·m 1N·m=8.85(lbf·in)
1N·m=0.7375621(lbf·ft)
Volume 1mL=1cm³=1cc
1L=1000cm³
Force 1kgf=9.80665N
Length 1in=25.4mm
Danger/Warning/Caution
Please read below explanations carefully. It explains the meaning of “DANGER/
WARNING/CAUTION”:
Danger: The Danger alert and icon indicates a potential hazard that may cause serious
injuries or death.
Warning: The Warning alert and icon indicates a potential hazard that may cause light or
medium injury.
Caution: The Caution alert and icon indicates a potential hazard that requires you to pay
attention.
NOTE or NOTICE: A note or notice alerts to important information or instructions.
Please pay attention: Danger, Warning and Caution cannot include all the risks during use
or maintenance of the vehicle. Therefore, besides the notice on the vehicle, the person
who maintains the vehicle must have basic mechanical and safety knowledge, or ask a
senior mechanic for help.
3

01 Maintenance Information
01-1
1 Maintenance Information
1.1 Precautions................................................................... ....................1-1
1.2 Location of VIN/EIN............................................................................1-3
1.3 Main Specication ....................................................... ............ ...........1-4
1.4 Specication .......................................................................... ............1-6
1.5 Tighten Torque ...................................................................................1-8
1.6 Lubricant and Sealant.... ....................................................................1-10
1.7 Cable,Cooling System and Brake System .........................................1-11
1.7.1 Wiring Diagram...............................................................................1-11
1.7.2 Brake System Diagram..................................................................1-14
1.7.2.1 Brake System (Left-hand park) ...............................................1-14
1.7.2.2 Brake System (EU 167 Left-hand park) ..................................1-15
1.7.2.3 Brake System (Right-hand park) ............................................1-16
1.7.3 Cooling System Diagram...............................................................1-17
1.1 Precautions
Safety Cautions
1. Wear suitable work clothes, cap, boots. Wear glasses, dust-proof mask, and gloves if
necessary.
2. Exhausted gas is posionous. Do not run the engine in a closed or bad ventilated area
for a long time.
3. Engine and mufer temperatures are still high when the engine is just stopped. Avoid
getting burned. Do not touch the engine before it has completely cooled down.
4. Battery electrolyte (dilute sulfuric acid) is highly caustic and can result in burns. If you
spill electrolyte on skin, ush with water and seek for medical attention immediately. If you
spill electrolyte on clothes, ush with water to avoid burns. Keep battery and electrolyte out
of reach of children.
5. Coolant is poisonous. Do not drink or spill it on skin, eyes or clothes. If you spill coolant
on skin, wash with soap and water. If you spill coolant on eyes, ush with water and seek
prompt mediacal attention. If coolant is swallowed, induce vomiting and ask a doctor for
medical care. Keep coolant out of reach of children and away from pets.
6. Gasoline is highly ammable. Keep gasoline away from sparks. Vaporized gasoline is
also explosive. Fuel and operate vehicle in a well-ventilated area.
7. Be careful not to get pinched by the turning parts, like wheels, axles, and clutch.
8. When more than two persons are working on the vehicle, remind each other of
operational safety.
Cautions for Removal and Installation
1. Use genuine CFMOTO parts, lubricants and service products.
2. Store the removed components separately in order for correct installation.
3. Clean mud, dust before servicing.
4. Replace removed washers, O-rings, piston pin retainers, cotter pins with new ones.
5. Elastic retainers might get distorted after disassembly. Do not use loosened retainers.
6. Clean and blow off the detergent after removal. Apply lubricants on the surface of
moving parts.
7. If you do not know the length of screws, install the screws one by one and make sure
they are screwed with the same depth.
8. Pre-tighten the bolts, nuts and screws, then torque them to specied specication.The
basic sequence is: from big to small, from inside to outside and criss-cross.