CF MOTO ZFORCE Series User manual

OWNER’S MANUAL
ZFORCEZF
SERIES
CF500UTR
CF800UTR
CF1000UTR-2

TABLE OF CONTENTS
Foreword ......................................................................................................... 1
Welcome .......................................................................................................................... 1
Signal Words.................................................................................................................... 2
Introduction...................................................................................................... 5
Vehicle Identication Numbers......................................................................................... 6
CF1000UTR-2 Specications........................................................................................... 7
CF800UTR Specication................................................................................................ 12
CF500UTR Specication................................................................................................ 17
Operator Safety ............................................................................................. 22
General Safety Precautions ........................................................................................... 22
Owner Responsibilities................................................................................................... 25
Potential Hazard Warnings............................................................................................. 29
Safety Labels, Locations and Warnings ......................................................................... 48
Controls and Features................................................................................... 52
Primary Controls ............................................................................................................ 52
Secondary Controls........................................................................................................ 55
Vehicle Features ............................................................................................................ 62
CVT System ................................................................................................................... 70
How To Avoid CVT Drive Belt and Component Failure .................................................. 71

Dashboard Indicators and Warnings .............................................................................. 73
Operating Your Vehicle.................................................................................. 78
Break-In Period .............................................................................................................. 78
Pre-Ride Inspection........................................................................................................ 80
Throttle ........................................................................................................................... 80
Foot Brake...................................................................................................................... 80
Starting the Engine......................................................................................................... 81
Shifting the Transmission ............................................................................................... 82
Safe Operation - Driving Safely..................................................................... 85
Responsibilities of the Operator ..................................................................................... 85
Practice Exercises.......................................................................................................... 89
Operating Your Vehicle................................................................................................... 92
Hauling and Towing Loads ............................................................................................. 97
Maintenance................................................................................................ 102
Severe Use Denition .................................................................................................. 103
Periodic Maintenance Schedule and Icon Key............................................................. 104
General Recommended Lubrication ............................................................................ 105
Pre-Ride Maintenance Checklist.................................................................................. 106
Break-In Maintenance Checklist .................................................................................. 108
Periodic Maintenance Schedule................................................................................... 110

Maintenance Procedures ............................................................................................. 117
Cleaning and Storage.................................................................................. 152
Transporting the vehicle ............................................................................................... 156
Vehicle Issue Diagnosis............................................................................... 157
Engine starter doesn’t turn on ................................................................................... 157
Engine pings or knocks ................................................................................................ 157
Engine stops or loses power ........................................................................................ 158
Engine turns over, Fails to start.................................................................................... 159
Engine backres........................................................................................................... 160
Engine runs irregularly, stalls or misres...................................................................... 160
EFI Malfunction Indicator Light..................................................................................... 162
EPS Malfunction Indicator Light ................................................................................... 163
Electronic Power Steering (EPS) fault diagnosis and solution..................................... 165
Declaration .................................................................................................. 166
Declaration of Drivers exposure to noise level ............................................................ 166
Declaration of Vibration declaration ............................................................................. 167
CFMOTO LIMITED WARRANTY ................................................................ 170

1
FOREWORD
Foreword
Welcome
Thank you for purchasing a CFMOTO vehicle, and welcome to our world-wide family of CFMOTO
enthusia󰀬s. Be sure to visit us at www.cfmoto.com for the late󰀬 news, new product introductions, upcoming
events,and more.
CFMOTO, an international company that specialises in the development, manufacture and marketing of
large displacement motorcycles, all terrain vehicles, utility vehicles, and core components (power sports
liquid cooling engines, frames,etc). Founded in 1989, CFMOTO is always devoted to the developing routine
of independent brand cultivation and independent R&D innovation. Now, CFMOTO products are di󰀬ributed
through more than 2000 companions worldwide for more than 100 countries and areas. CFMOTO is edging
into the advanced ranks in the world in the power sports indu󰀬ry, and aims to supply superior products to
dealers and fans globally.
For safe and enjoyable operation of your vehicle, be sure to follow the in󰀬ructions and recommendations
in this owner’s manual. Your manual contains in󰀬ructions for minor maintenance. Information about major
repairs is outlined in the CFMOTO Service Manual.
Your CFMOTO dealer knows your vehicle be󰀬 and is intere󰀬ed in your total satisfaction. Be sure to return to
your dealership for all of your service needs during, and after, the warranty period.
Due to con󰀬ant improvements in the design and quality of production components, some minor
discrepancies may result between the actual vehicle and the information presented in this publication.
Depictions and/or procedures in this publication are intended for reference use only.

2
FOREWORD
Signal Words
A signal word calls attention to a safety message or messages, a property damage message or messages,
and designates a degree or level of hazard seriousness. The standard signal words in this manual are
WARNING, CAUTION and NOTE or NOTICE.
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is
involved when these words and symbols are used. Become familiar with their meanings before reading the
manual:
WARNING
This safety alert and icon indicates a potential hazard that may result in serious injury or death.
CAUTION
This safety alert and icon indicates a potential hazard that may result in minor or moderate personal injury
and/or damage to the vehicle.
CAUTION
This safety alert without an icon indicates a situation that may result in damage to the vehicle.
NOTE or NOTICE
A note or notice will alert you to important information or instructions

3
FOREWORD
NEVER:
•Operate without proper training or instruction.
• Operate at speeds too fast for your skill, conditions, or the terrain.
• Carry multiple passengers, these vehicles are designed for a single passenger only.
• Use ALCOHOL or DRUGS before or while driving this vehicle.
•Overload the vehicle when driving.
ALWAYS:
• Use proper driving techniques to avoid vehicle overturn on hills, rough terrain, and when turning.
• Wear approved, suitable helmet, eyes protection and protective gear for operator and passenger.
• Use safety belt during operation.

4
FOREWORD
READ THE OWNER’S MANUAL
FOLLOW ALL INSTRUCTIONS AND WARNINGS
WARNING
Read, understand, and follow all of the instructions and safety precautions in this manual and on all product
labels. Failure to follow the safety precautions could result in serious injury or death.
WARNING
The engine exhaust gas from this product contains CO, which is deadly gas and could cause headaches,
giddy, or lose consciousness, even death.
WARNING
Engine box cover, brake disc and mu󰀪er exhaust pipe will be hot easily after long period usage. Avoid being
burned by those parts.

5
INTRODUCTION
Introduction
Thank you for purchasing a CFMOTO vehicle.
This Owner’s Manual is intended to acquaint the owner/operator with the various vehicle controls and safe
operating instructions. It contains important safety information, driving skills, along with basic maintenance
and inspection procedures. If you have any questions regarding the operation or maintenance of your
vehicle, please consult a CFMOTO dealer.
CAUTION:
Please respect the following instructions to protect your catalytic converter.
• Use only unleaded gasoline, even if the gasoline contains a little lead. Lead could damage the noble
metal contained in catalytic converter and disable it.
•Never add the rust preventive oil and engine oil into mu󰀪er, otherwise it could disable the catalytic
converter.

6
INTRODUCTION
Vehicle Identication Numbers
Record your vehicle’s identication numbers in the spaces provided.
RH Frame RH Engine
1Vehicle Identication Number:
2Engine Serial Number:
Ignition Keys
Remove the spare ignition key and store in a safe place. Your key can be duplicated only by mating a
CFMOTO key blank with one of your existing keys. If both keys are lost, the complete lock assembly must be
replaced.
12

7
SPECIFICATIONS
CF1000UTR-2 Specications
ITEM
SPECIFICATION
CF1000UTR-2
Length 3140 mm
Width 1510 mm
Height 1845 mm
Wheelbase 2040 mm
Min. Ground Clearance 310 mm
Min. Turning Radius 4750 mm
Curb Weight: with Fuel and Oil 620 kg
Engine Model 2V91Y
Type V-twin, 4-stroke, liquid-cooled, 8 valves, SOHC
Bore × Stroke 91 mm × 74 mm
Displacement 963 mL
Compression Ratio 10.6 : 1
Starting Electric
Lubrication Pressure & spray
Maximum Speed 60km/h

8
SPECIFICATIONS
ITEM SPECIFICATION
CF1000UTR-2
Engine oil:
Type
Engine oil volume:
Capacity change / oil lter
SAE 10W-40 / SAE 5W-40 / SAE 15W-40
3.06 qt. (2.5L)
Transmission oil:
Type
Periodic oil change
SAE75W/90 GL-5
(0.6L)
Rear Gearcase Oil:
Grade
Capacity:
SAE 80W-90 GL-5
0.4L
Rear Gearcase Oil:
Grade
Capacity:
SAE 80W-90 GL-5
0.33L
Air Filter Paper type
Fuel:
Fuel Tank Capacity
Fuel Remaining When Low Fuel Light Turns ON
95 (RON) or E10
27 L ± 0.5 L
3.5 L

9
SPECIFICATIONS
ITEM SPECIFICATION
CF1000UTR-2
Spark Plug:
Type
Spark Plug Gap
DCPR8E(NGK)
0.8 mm ~ 0.9 mm
Transmission
Clutch Dry, centrifugal
Transmission type CVT + gearbox
Shift operation Left hand/L-H-N-R-P
CVT ratio 2.88 ~ 0.70
Gearbox
Low gear 43/17 = 2.529
High gear 32/28 = 1.143
Reverse 29/13 = 2.231
Chassis:
Frame Type Tubular steel
Tires
Type
Size
Pressure
Tubeless
Front: 27 X 9 – 1 27 X 9 – 14 60L or 27X9-14 61L
Rear: 27 X 11 – 14 66L or 27X11-14 70L
Brakes
Front:
Rear:
Hydraulic disc, foot operation
Hydraulic disc, foot operation

10
SPECIFICATIONS
ITEM SPECIFICATION
CF1000UTR-2
Front Suspension:
Type
Suspension Travel
Shock Type
Double swing-arm
Coil spring/oil damping or coil spring + gas spring/oil
damping
Rear Suspension:
Type
Suspension Travel
Shock Type
Double swing-arm
Coil spring/oil damping or coil spring + gas spring/oil
damping
Cooling System:
Preliminary
Change
Coolant Reservoir Capacity
2.9 L
2.8 L
0.3 L
Electrical System:
Ignition Type
Alternator
ECU
Permanent magnet, AC
Lights:
Low Beam, Headlight
High Beam, Headlight
Front Position Light
Brake/tail Light
H3 12V, 55W x2
H7 12V, 55W x2
LED
LED

11
SPECIFICATIONS
ITEM
SPECIFICATION
CF1000UTR-2
Battery Capacity 12V 30Ah
Dashboard
Neutral indicator light Green/diode
Reverse indicator light Red/diode
Park indicator light Red/diode
High range indicator light Yellow/diode
Low range indicator light Yellow/diode
Panel light Color LCD
High beam indicator light Blue/diode
Override indicator light Red/diode
2WD/42D indicator light LCD
Coolant temp. indicator LCD
Fuel level indicator LCD
MIL LED

12
SPECIFICATIONS
CF800UTR Specication
ITEM SPECIFICATION
CF800UTR
Length 3140 mm
Width 1510 mm
Height 1830 mm
Wheelbase 2040 mm
Min. ground clearance 340 mm
Min. turning radius 4750 mm
Curb weight: with fuel and oil 595 kg
Engine model 2V91W
Type 4-󰀬roke,liquide-cooled,8valves,SOHC
Bore × 󰀬roke 91 mm × 61.5 mm
Displacement 800mL
Compression ratio 10.3 : 1
Starting Electric
Lubrication Pressure & spray

13
SPECIFICATIONS
ITEM SPECIFICATION
CF800UTR
Engine oil:
Grade
Oil change:
Oil change with oil lter replacement
Overhaul
Oil radiator:
Oil replenishment after r󰀬 󰀬art
Oil replenishment after service
SAE 10W-40 / SAE 5W-40 / SAE 15W-40
3.4 L
3.5 L
0.5
0.45
Rear gearcase oil:
Grade
Capacity:
SAE80W-90 GL-5
0.40 L
Front gearcase oil:
Grade
Capacity:
SAE80W-90 GL-5
0.33 L
Air lter Paper type
Fuel:
Fuel tank capacity
Fuel remaining when low fuel light turns ON
95(RON) or E10
27 L ± 0.5 L
2.0 L

14
INTRODUCTION
ITEM SPECIFICATION
CF800UTR
Spark plug:
Type
Spark plug gap
DCPR8E(NGK)
0.8 mm~ 0.9 mm
Transmission
Clutch Wet, centrifugal
Transmission type CVT + gearbox
Shift operation Left hand/L-H-N-R-P
CVT ratio 0.7 ~ 2.88
Gearbox
Low gear 43/17 = 2.529
High gear 32/28 = 1. 143
Reverse 29/13 = 2.230
Chassis:
Frame type Tubular 󰀬eel
Tires
Type
Size
Pressure
Tubeless
Front: AT26×9-14 Rear: AT25×11-14
or AT26×9-12 or AT26×11-12
or AT26×9 R14 or AT26×11 R14
Brakes
Front:
Rear:
Hydraulic disc, foot operation
Hydraulic disc, foot operation

15
INTRODUCTION
ITEM SPECIFICATION
CF800UTR
Front Suspension:
Type
Suspension travel
Shock type
Double swing-arm
Coil spring/oil damping or coil spring + gas spring/oil damping
Rear Suspension:
Type
Suspension travel
Shock type
Double swing-arm
Coil spring/oil damping or coil spring + gas spring/oil damping
Cooling sy󰀬em:
Preliminary
Change
Coolant reservoir capacity
2.9 L
2.8 L
0.3 L
Electrical sy󰀬em:
Ignition type
Alternator
ECU
Permanent magnet, AC
Lights:
Low beam, headlight
High beam, headlight
Front position light
Brake/tail light
H1 12V, 55W × 2
H7 12V, 55W × 2
8LED
LED

16
SPECIFICATIONS
ITEM SPECIFICATION
CF800UTR
Battery Capacity 12V 30Ah
Dashboard
Neutral indicator light Green/diode
Reverse indicator light Red/diode
Park indicator light Red/diode
High range indicator light Yellow/diode
Low range indicator light Yellow/diode
Panel light Color LCD
High beam indicator light Blue/diode
Override indicator light Red/diode
2WD/42D indicator light LCD
Coolant temp. indicator LCD
Fuel level indicator LCD
MIL LED