Champion Model 44 User manual

Project
Item No.
Quantity
(1M) 11/05 Printed in U.S.A.
CH022
Gas Heated Water Saver
High Temperature Rack Conveyor
Single-tank Dishwashing Machine with Prewash
44 WS 44"
44WS GAS RACK CONVEYOR
STANDARD FEATURES
• One-piece cast stainless steel upper
& lower spray arm assemblies
• Internal removable scrap basket and
two-piece scrap screen
• Standard vertical opening accommodates
18" x 26" sheet pans
• Wide 26" leakproof doors, internally-fitted
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Common utility connections
• Door safety switch
• Door activated drain closure
• Enclosure panels (front and sides)
• Splash shields
• Low-water tank heat protection
• Rinse-saver device
• Stainless steel heavy-gauge construction,
including base and feet
• Wash pump 2 Hp motor
• Stainless steel pump and impeller
SPECIFIER STATEMENT
Specified unit will be Champion Model 44 high
temperature rack conveyor dishwashing machine.
Constructed of Type 304 stainless steel and
measuring 44" long with 20-3/4" vertical opening.
Features top mounted control cabinet; upper and
lower one-piece stainless steel spray arm
assemblies, removable internal scrap basket
with two-piece scrap screen. Large 26" wash door
with front access and double-hook safety latch.
Anti-jam conveyor drive system.
1 year parts and labor warranty.
Champion Industries, Inc.
P. O. Box 4149, Winston-Salem, NC 27115
Tel: [phone] Fax: [phone]
www.championindustries.com
Gas
Gas Heating
Systems
Single
Source

Gas Heated Water Saver
High Temperature Rack Conveyor
Single-tank Dishwashing Machine
44WS GAS RACK CONVEYOR
Dimensions shown in inches
Warning: Gas burner intake air and exhaust venting
required in accordance with local codes. Exhaust must
be vented outside.
Warning: Plumbing, gas and electrical connections
should be made by qualified personnel who will observe
all the applicable plumbing, sanitary, safety codes and
the National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-1010
standard or equivalent) to be supplied (by others) in
common water supply line at service connection.
Note: The booster and machine come fully
interplumbed complete with a blended phosphate water
treatment system, pressure regulating valve, water hammer
arrester, ASME temperature and pressure relief valve, drain
valve, circulator pump, and temperature gauges installed
and ready for connection to your water supply.
Venting Notes: Fabricated duct size: 3-7/8" x 15-7/8"
(Outside dimensions)
Note: Specify vent location option
on booster when ordering.
Utilities
1 Electrical
A. Machine connection (see box)
B. Booster connection requires 15 amps @ 120/60/1
2 Hot Water
3/4" NPT 140°F hot water connection.
Flow pressure 25 psi.
3 Drain
A. 1-1/2 NPT machine connection.
B. T/P relief valve connection.
4 Vents
(Dishwasher) (4" x 16" outside)
A. Load end: 200 CFM @ 1/4" S.P.
B. Unload end: 400 CFM @ 1/4" S.P.
5 Gas
3/4" NPT requires:
LP Gas – 52 CFH for 130,000 BTU/hr.
Natural Gas – 130 CFH for 130,000 BTU/hr.
6 Gas Flue
3" OD exhaust
A. Left end of booster (specify when ordering)
B. Rear of booster (specify when ordering)
C. Right end of booster (specify when ordering)
Gas
Left-to-Right Operation
5"
26
Door
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
12"
Plumbing
Clearance
Cowl Cowl
Front View
7"
5"
2-3/4"
3C
3A
1B
23B
4B
60"
44"8" 8"
4"4" 1A
4A
6
7-1/2"
13-3/4"
19-5/8"
25-3/4"
31-3/4"
HATCO
GAS BOOSTER
MOD. # PMG-200
Plan View
12"
49-1/2"
6"
25"
28-1/2"
36"
44"
6"
8"
12-1/2"
16"
2"
2"
1A
4B
5
5
4A
3A 3A
42-1/2"
39-5/8"
29-3/4"
27-3/4"
8-3/4"
5-3/4"
7-3/4"
12" 12"35-7/8"
47-7/8"
59-7/8"
6-1/4"
11-7/8"
20-3/4"
1-1/2"
24-1/8"
3-3/4"
13"
27-3/8"
23-3/8"
2
6B
3B
2
1B
6B
3B
4
1B
6C
Volume crated: 191 cu. ft.
Shipping weight crated: 1050 lbs.
Details, Dimensions & Connections
End View
6" Nom.
Wall
2 "
CONTROL
CABINET
22"
25"
30-5/8"
30-5/8"
2-3/8"
3-5/8"
20-1/8"
2-1/2"
33"
OPENING
INS. TRACK

Gas Heated Water Saver
High Temperature Rack Conveyor
Single-tank Dishwashing Machine
44WS GAS RACK CONVEYOR
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: [phone] • www.championindustries.com
SPECIFICATIONS
Capacities
Racks per hr. (NSF rated) 126
Wash tank (gal.) 20
Conveyor speed (ft./min.) 3.5
Motor horsepower
Drive 1/6
Wash 2
Water consumption
Gal. per hr. (max. use) 124
Temperatures °F
Wash 160
Rinse 180
Heating
Gas Booster
Natural 130,000 BTU/hr.
LP 130,000 BTU/hr.
40° rise & 70° rise Booster
Natural 200,000 BTU/hr.
LP 200,000 BTU/hr.
Venting
Load end (minimum cfm) 200
Unload end (minimum cfm) 400
Standard 20" x 20" Rack Complement
Flat 1
Peg 2
Gas
Suggested Table
Construction
2-1/4"
1-3/4"
1-1/2" Can be up
to 10"
5/8"
21"
8"
Machine Load Amp
Minimum Maximum
Supply Ckt. Overcurrent
Rated Conductor Protective
Voltage Amps Ampacity Device
208/60/1 16 20 20
240/60/1 15 20 20
208/60/3 8 15 15
240/60/3 8 15 15
480/60/3 4 15 15
575/60/3 3 15 15
2-3/4"
HATCO
GAS BOOSTER
MOD. # PMG-200
Front View
3C
1B
23B6
4B
4A
3A
1A
7-1/2"
13-3/4"
19-5/8"
25-3/8"
31-7/8"
5"
26
Door
Cowl Cowl
4"
4"
8"8"
20-3/4"
Clear
34"
Load
Height
44"
60"
5"
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
7"
12"
Plumbing
Clearance
Right-to-Left Operation
1'
98-1/2"
42-1/2"
29-3/4"
6"
44"
8-3/4"
13"
11-1/8"
5-3/4"
20-3/4"
12" 12"35-7/8"
47-7/8"
59-7/8"
6-1/4"
1-1/2"
24-1/8"
5-1/4"
27-3/8"
23-3/8"
Plan View
2
6B
3B 1A
4B
4A
3A
2
1B 6C
5
5
5
3B
1B
25"
28-1/2"
36"
6"
8"
12-1/2"
16"
2"
2"

Gas Heated Water Saver
High Temperature Rack Conveyor
Single-tank Dishwashing Machine with Prewash
44 WS 44"
44WS GAS RACK CONVEYOR
OPTIONS & ACCESSORIES
Blower-dryer with 60" hood, table, legs and
cradle assembly
Cantilever sideloader (with or without hood)
for 90° load operation (see “Table Systems”
catalog sheet)
Extended pawl bar (extended drive unit) for
use with load tabling
90° Motorized rack curve (specify load or unload)
180° Motorized rack curve (specify load or unload)
Racks: dish or open racks (specify type)
Roller conveyor table (mobile or stationary)
Table limit switch, unmounted (recommended
on all rack conveyor installations)
Vent cowl, stainless steel with 7" stack and
locking damper
Extended Vent hood, stainless steel with 7" stack
and locking damper
Water pressure regulating valve (unmounted)
Vent fan control switch
Water hammer kit
Drain temp kit
Vertical clearance through machine:
24" (instead of standard 20-3/4") for large ware
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: [phone] • www.championindustries.com
Gas
Model MRC 90
90° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Model RCT 64
or RCT 84
Roller
Conveyor Table
Cantilever
Sideloader
(No hood)
Model MRC 180
180° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)