Champion Model I 66 User manual

(1M) 5/05 Printed in U.S.A.
CH908-I
44" [1118] Single Tank with
22" [559] Prewash High-Temperature
Rack Conveyor Dishwashing Machine
MODEL I 66
MODEL I 66 RACK CONVEYOR
SPECIFIER STATEMENT
Specified unit will be Champion Model I 66 high
temperature rack conveyor dishwashing machine
with 22" [559] prewash. Constructed of Type 304
stainless steel and measuring 66" [1676] long with
20-3/4" [527] vertical opening. Features top
mounted control cabinet; upper and lower one-
piece stainless steel spray arm assemblies,
external prewash scrap basket. Large 15-1/2" [394]
prewash and 26" [660] wash front access doors
with safety switch. Anti-jam conveyor drive system.
Shown with Vent Cowl
and Damper Option
Champion Industries, Inc.
P. O. Box 4149, Winston-Salem, NC 27115 USA
Tel: [phone] Fax: [phone]
www.championindustries.com
STANDARD FEATURES
• One-piece cast stainless steel upper
& lower spray arm assemblies
• Standard vertical opening 20-3/4" [527]
• Wide 15-1/2" [394] and 26" [660] leakproof
doors, internally-fitted
• Front enclosure panels
• Stainless steel heavy-gauge construction,
including base and feet
• Stainless steel pumps and impellers
• Prewash pump 1 Hp motor
• Wash pump 2 Hp motor
• Electric tank heat
• Automatic tank fill
• 40°F rise booster
• Low-water tank heat protection
• Energy/rinse saver device
• Anti-jam conveyor drive system
• Convenient top-mounted controls
• Common utility connections
• Pressure regulator valve (PRV)
• Door safety switch
Project
Item No.
Quantity
Dimensions shown in inches and [millimeters]

44" [1118] Single Tank with
22" [559] Prewash High-Temperature
Rack Conveyor Dishwashing Machine
MODEL I 66
Wall-of-Water Spray Pattern
Large Heating Element
Two-Piece Scrap Screen
Stainless Steel
Built-in Nested Booster
One-Piece Cast Stainless
Steel Spray Assembly
EFFICIENT NEW
SPRAY SYSTEM DESIGN
To make the E-Series more efficient and
more forgiving we designed a new spray
arm system that includes:
• Wall-of-water spray pattern via
stainless steel fluted directional spray
jets for quick and efficient washing
• Easily removable spray arm assembly
for ease of cleaning
• Stainless steel pump housing
and impeller
• Larger tanks hold more water for
better washing results
INTEGRATED
BOOSTER HEATER
As well as the E-Series performs, we
created a way to make it perform even
better. The electric booster heater is an
exceptional value — engineered within
the E-Series footprint to offer a variety of
advantages over other booster designs,
such as:
• Inter-plumbed and inter-wired
• One control shuts off washer and
booster
• 15 kW for 40°F/22°C rise
• 24 kW for 70°F/39°C rise (optional)
• Conductive heat transfer to wash tank
• Stainless steel booster heater lasts
the life of the machine
• Integrated design saves floor space
www.championindustries.com

44" [1118] Single Tank with
22" [559] Prewash High-Temperature
Rack Conveyor Dishwashing Machine
MODEL I 66
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: [phone] • www.championindustries.com
Left-to-Right Operation
22"
[559]
26" [660]
Door
[394]
5" [127]
34" [864]
20-3/4"
[527]
2
1A
4A 4B
3
4"
7" [178]
Plumbing
Clearance
15-1/2"
Door
WASH
PRE
WASH
Door
Removal
Machine
Height
Load
Height
Door
Open
Height
Clear
3"
5"
4"
8" 8"
1HP
1/6
HP
2HP
BSTR
1B
7-1/2"
6"
Cowl
Cowl
4A
4B
1A
3A
2
25"
6"
14-1/2"
10" [254]
2"
[51]
7-1/2"
Front View
End ViewSuggested Table
Construction
Plan View
2-1/4"
1-3/4"
1-1/2" Can be up
to 10"
5/8"
21"
8"
12" [305]
89" [2261]
58-1/2"
[1486]
82" [2083]
[368]
[152]
[191]
44" [1118] [203]
[203]
[102]
[102]
66" [1676]
82" [2083]
38-1/2" [978]
36-1/8" [918]
7-1/2"
Wall
Control
Cabinet
6" [152] Nom.
22" [559]
2-1/2"
[64]
[191]
[191]
[635]
2-3/8" [60]
3-5/8" [98]
30-5/8"
[779]
2"
[51]
25" [635]
Opening
20-1/8"
[511]
Ins. Track
6-1/2" [165] 2"
[51]
34-3/4"
[883]8"
[203]
16"
[406]
16"
[406]
8" [203]
14-1/2"
[368]

44" [1118] Single Tank with
22" [559] Prewash High-Temperature
Rack Conveyor Dishwashing Machine
MODEL I 66
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: [phone] • www.championindustries.com
Right-to-Left Operation
21A 4A
4B
3
4"
7" [178]
66" [1676]
44" [1118] 22"
[559]
82" [2083]
Door
15-1/2"
[394]
Door
WASH
PRE
WASH
5" [127]
[127]
34" [864]
Load
Height
12" [305]
Plumbing
Clearance
89" [2261]
Door
Removal
58-1/2"
[1486]
Machine
Height
82" [2083]
Door
Open
Height
20-3/4"
[527]
Clear
3" [76] 5"
4"
8" [203]
[203]
[102]
[102]
8"
1HP
1/6
HP
2HP
BSTR
1B
7-1/2"
6"
Cowl Cowl
4A
4B
1A
3A
2
2"
[51]
25"
[635]
16"
[406]
16" [406]
34-3/4"
[883]
6" [152]
10" [254]
2"
[51]
14-1/2" [368]
6-1/2" [165]
38-1/2" [978]
36-1/8" [918]
7-1/2"
8"
[203]
8"
[203]
7-1/2" [191]
Front View
End ViewSuggested Table
Construction
Plan View
Wall
Control
Cabinet
14-1/2" [368]
6" [152] Nom.
22" [559]
2-1/2"
[64] 2-3/8" [60]
3-5/8" [98]
30-5/8"
[779]
2"
[51]
25" [635]
Opening
20-1/8"
[511]
Ins. Track
8"
[203]
2-1/4"
[57]
1-3/4" [44]
1-1/2" [38] Can be up
to 10" [254]
5/8"
[16]
21" [533]
26" [660]
[152]
[191]

70°F/39°C Rise – 24kW
Electric built-in booster (booster only)
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
220/60/3 108 115 115
380/50/3 108 115 115
Volume crated: 164 cu. ft./4.6 cu. m.
Shipping weight crated: 950 lbs./431 kg.
Dimensions shown in inches and [millimeters]
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: [phone] • www.championindustries.com
44" [1118] Single Tank with
22" [559] Prewash High-Temperature
Rack Conveyor Dishwashing Machine
MODEL I 66
SPECIFICATIONS
Capacity
Racks per hr. 208
Wash tank US Gal. 21
Liters 79
Conveyor speed (ft/min.) 5.8
Motor Horsepower
Drive 1/6
Prewash 1
Wash 2
Water Consumption
Per hr. (max. use) US Gal. 124
Liters 469
Per rack US Gal. .60
Liters 2
Heating
Tank Heat, electric (kW) 15
Electric booster (built-in)
(kW supplied for 40°F rise) 15
Electric booster
(kW supplied for 70°F rise) 24
Venting
Load end (minimum CFM) 200
Unload end (minimum CFM) 400
Standard 20" [508] x 20" [508] rack complement
Peg 2
Flat 1
Warning: Plumbing and electrical connections should be made by
qualified personnel who will observe all the applicable plumbing,
sanitary, safety codes and the National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-1010 standard or
equivalent) to be supplied (by others) in common water supply line at
service connection.
Venting Notes: Fabricated duct size:
3-7/8" x 15-7/8" (Outside dimensions)
Utilities
1Electrical
AMachine connection
BBooster connection
2Hot Water
3/4" [19] NPT 140°F/60°C min. hot water connection.
(40°F/22°C rise booster)
3/4" [19] NPT 110°F/49°C min. hot water connection.
(70°F/39°C rise booster)
Flow pressure 20-22 psi.
3Drain
1-1/2" [38] NPT machine connection. Maximum flow 15 gpm.
4Vents
ALoad end: 200 CFM @ 1/4" [6] S.P.
BUnload end: 400 CFM @ 1/4" [6] S.P.
(With blower-dryer increase room ventilation by 600 CFM.)
Machine only
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
220/60/3 50 60 60
380/50/3 50 60 60
MACHINE CONNECTION
BOOSTER CONNECTION
40°F/22°C Rise – 15kW
Electric built-in booster (booster only)
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
220/60/3 86 110 110
380/50/3 86 110 110

44" [1118] Single Tank with
22" [559] Prewash High-Temperature
Rack Conveyor Dishwashing Machine
MODEL I 66
MODEL I 66 RACK CONVEYOR
OPTIONS & ACCESSORIES
Booster Heaters
(completely interplumbed, controls are interwired)
Electric: 24 kW (external 70°F/39°C max. rise)
(3 phase only)
Cantilever sideloader (with or without hood) for
90° load operation
Extended pawl bar (extended drive unit) for use
with load tabling
90° Motorized rack advance conveyor (unload)
180° Motorized rack advance conveyor (unload)
Racks: peg or flat racks (specify type)
Roller conveyor table (mobile or stationary)
Table limit switch, unmounted (recommended on
all rack conveyor installations)
Vent cowl, stainless steel with 7" [178] stack and
locking damper
Vent fan control
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: [phone] • www.championindustries.com
Model MRA 90
90° Motorized Rack
Advance Curve
(Must be ordered with
Roller Conveyor Table)
Model MRA 180
180° Motorized Rack
Advance Curve
(Must be ordered
with Roller Conveyor
Table)
Model RCT 64
or RCT 84
Roller Conveyor
Table
Cantilever
Sideloader
(no hood)