Champion Eseries Manual

Installation/Operation Manual with Service Replacement Parts
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: [phone]
Toll-free: 800/263-5798
3765 Champion Boulevard
Winston-Salem, NC 27105
336/661-1556 Fax: [phone]
Toll-free: 800/858-4477
Issue Date: 4.23.15
Manual P/N 114896 rev. C
Printed in the USA
Machine Serial No.
Model EBD
E-series Blower Dryer Option
(Electric or Steam)
For all Rack Conveyor and
Upright Conveyor Dishwashers

COPYRIGHT © 2015All rights reserved Printed in the USA
For future reference, record your blower dryer information in the box below.
Model Number__________________________ Dishwasher S/N_______________________
Voltage________________Hertz_____________ Phase__________________
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________
ATTENTION:
The model no., serial no., voltage, Hz
and phase are needed to identify your
machine and to answer questions.
The dishwasher machine data plate is
located on the side of the dishwasher
control cabinet.
Please have this information ready
if you call for service assistance.
National Service Department
In Canada: In the USA:
Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
email: [email protected] email: [email protected]
The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council,
respectively, and are used by permission. The logos signify only that Champion Industries is USGBC member and CaGBC member; USGBC and
CaGBC do not review, certify nor endorse the products or services offered by its members.

http://www.championindustries.com/canada/register
REGISTER YOUR PRODUCT ONLINE
Make sure you are connected to the internet then enter the address below.
In the U.S.A
In Canada
http://www.championindustries.com/register

PRODUCT REGISTRATION
BY FAX
[phone] in the USA
1-[phone] in Canada
IMPORTANT IMPORTANT
Model Serial #
Date of Installation:
Company Name:
Telephone #: ( ) ---
Contact:
Address:
Address:
Telephone #:
Contact:
Installation Company:
(Street) Province Postal Code
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
PRODUCT REGISTRATION CARD
COMPLETE THIS FORM AND FAX TO:

i
Revision History
Revision Revised Serial Number Revision
Date Pages Effectivity Description
3.29.11 All Engineered System Released First Edition
5.1.11 10-11, 14-15 --------------------- Corrected parts list replacing 2PDT relay with
3PDT relay
8.23.12 10-11, 14-15 J12073063 Changed piezo switches to electro-mechanical
4.23.15 12-13,16-17 J15033463 AddedmotorbracketforhighefciencyTEFCmotor
A revision might be a part number change, a new instruction, or other information that was not
available at print time. We reserve the right to make changes to these instructions without notice
and without incurring any liability by making the changes. Equipment owners may request a
revised manual, at no charge, by calling 1 [phone] in the USA or by calling
1 [phone] in Canada.
Revision History

ii
Limited Warranty
LIMITED WARRANTY
Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,
as set out below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name
"Champion" and installed within the United States and Canada to be free from defects in material and workman
ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by
Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided;
however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.
The following are not covered by Champion's warranty:
a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EX-
TENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL
NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND
CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS
OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines
to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

iii
Revision History ...........................................................................................................i
Limited Warranty ...........................................................................................................ii
Model Descriptions ...........................................................................................................iv
Installation ..............................................................................................1
Receiving....................................................................1
Mounting the Blower Dryer to the Dishwasher ...........2
Electrical Connections................................................4
Steam Heat Steam Connection..................................5
Steam Heat Condensate Connection.........................5
Initial Start-up..........................................................................................6
Installation Check List.................................................6
Blower Dryer and Dishwasher Control Panels............6
Operation................................................................................................................7
Normal Blower Dryer Operation..................................7
Blower Dryer Shut-down Operation............................7
Cleaning, Maintenance and Troubleshooting..............................................8
Service Replacement Parts.......................................................................9
Electrical Schematic..............................................................................................21
Table of Contents
Table of Contents
EBD Blower Dryer

iv
Model Description
Model Description
EBD Blower Dryer
Electric 12KW heater with Automatic Shut-off
2 HP Blower Motor
Steam 85 lbs/hr at 15-30 PSI with Automatic Shut-off
2 HP Blower Motor

1
NOTE:
The installation of the Blower Dryer must be performed by qualified service personnel.
Problems due to improper installation are not covered by the Warranty.
NOTE:
The installation of the blower dryer must comply with all local electrical, plumbing, safety
and health codes.
NOTE:
The Blower Dryer was fully tested before leaving the factory. It was disassembled
from the dishwasher and shipped on its own pallet.
CAUTION:
Be careful when lifting and moving the blower dryer to prevent damage to the unit.
1. Inspect the blower dryer and pallet for signs of shipping damage.
2. Turn to the front of this manual and follow the instructions to register your
blower dryer and dishwasher online. The blower dryer does not have a
serial number; therefore, the blower dryer will be registered when the
dishwasher is registered.
3. Move the blower dryer and the dishwasher near their permanent locations.
4. Compare the installation site utility connections with the machine utility
connections and make sure they are the same.
5. Follow the installation instructions contained in this manual to mount the
blower dryer to the top of the dishwasher.
6. Follow the dishwasher Installation/Operation Instructions Manual that was
shipped with the dishwasher to install the dishwasher.
7. Follow the operation instructions contained in this manual to operate the
blower dryer.
Installation
Receiving

2
The blower dryer is shipped separately on its own pallet . Refer to the diagrams below and on
the next page to mount the blower dryer to the top of the dishwasher.
To mount the blower dryer:
1. Refer to the diagram below noting the placement of (2) 2 X 4 boards to lift the BD when
using a forklift.
2. Use 4 men to lift and place the unit on the dishwasher if a forklift is not
available. The BD weighs 225 lbs. The 2 X 4's are not used if placing manually.
Installation
Mounting the Blower Dryer to the Dishwasher
! CAUTION !
Use extreme caution and follow all safety procedures when lifting and
moving the blower dryer assembly.
2 x 4 board placement when lifting the blower dryer with a forklift.
10-1/2" 28-1/2" 25"
36"
28-1/2"
Side
Front
39" 2" x 4" x 36" Lg. Board
Left to Right Operation Shown

3
Installation
Mounting the Blower Dryer to the Dishwasher (continued)
3. Position the Blower dryer over the dishwasher blower dryer opening.
4. Lower to a height of approximately 2" above the opening.
5. Carefully lower the backside of the blower dryer as you remove the rear board from
underneath the blower dryer.
6. Carefully lower the front of the blower dryer over the opening as you remove the
last board.
7. Bolt the unit using at washers, lock washers, and 5/16-18 x 3/4" hex head bolts.
8. Connect the electrical or steam supply lines after the dishwasher is permanently
installed.
9. Attach the blower dryer hood intake (not shown) to the end of the blower dryer.
10. Blower dryer mounting is complete.
Forklift Mounting
Hardware
Top of unload section
Left to Right Operation Shown
Lifting the blower dryer with a forklift.

4
Installation
Electric Heat Blower Dryer Electrical Connections
THREE PHASE
POWER CONNECTION
208/240/480/575V/60/3
LINE IN
L1 L2 L3
GRD
To connect main power:
1. Remove the control cabinet cover
and locate the main terminal block
(MTB) in the corner of the cabinet.
2. Refer to the Machine Electrical
Connection Data Plate located
near the main terminal block and
make sure that the incoming
power supply matches the
machine's electrical requirements.
3. Connect the incoming 3-phase
power as shown in the illustration
below.
WARNING:
Electrocution or serious injury may result when working on an
energized circuit.
Disconnect power at the main breaker or service disconnect
switch before working on the circuit.
Lock-out and tag the breaker to indicate that work is being
performed on the circuit.
AUTO OFF
Machine Electrical Connection
(Left to Right Cabinet Shown)
(MTB)
Electric Heat Main terminal block (MTB). Electric Heat Blower dryer control cabinet.
Main electrical power to the blower dryer is connected at the main terminal block
located at the bottom of the blower dryer control cabinet located on the side of
main blower. Interconnect cables from the dishwasher to the blower dryer
were disconnected prior to shipment and rolled back behind the dishwasher
control cabinet. Reconnect these cables after mounting the blower dryer.

5
Installation
Steam Heat Blower Dryer Electrical Connections
Steam Heat Main terminal block (MTB).
AUTO OFF
Machine Electrical Connection
(Left to Right Cabinet Shown)
(MTB)
Steam Heat Blower dryer control cabinet.
Steam Heat Blower Dryer Steam Connection
To connect main power:
1. Remove the control cabinet cover and locate
the main terminal block (MTB) in the corner of
the cabinet.
2. Refer to the Machine Electrical Connection
Data Plate located near the main terminal block
and make sure that the incoming power supply
matches the machine's electrical requirements.
3. Connect the incoming 3-phase power as shown
in the illustration above.
4. Reconnect the cables between the dishwasher
and the blower dryer after mounting the blower
dryer to the dishwasher. These cables were
disconnected prior to shipment and rolled back
behind the dishwasher control cabinet.
The steam inlet connection is 3/4" NPT rated at 85 lbs./hr. at 15-30 PSI.
Steam Heat Blower Dryer Steam Condensate Connection
The steam connection is 1/2" NPT return to drain or boilder (no back pressure).
THREE PHASE
POWER CONNECTION
208/240/480/575V/60/3
LINE IN
L1 L2 L3
GRD

6
Initial Start-up
Installation Check List
1. Make sure the dishwasher is permanently located and the blower dryer
is properly mounted to the dishwasher.
2. Remove any protective lm from the blower dryer.
3. Check the interior of the blower dryer for foreign material.
4. Make sure the dishwasher curtains are in their proper locations.
5. Make sure the dishwasher exhaust vent system is adjusted correctly.
6. Make sure all utility connections are complete.
7. Make sure the blower dryer panels and covers are secure.
8. Turn the main power to the dishwasher ON at the main disconnect breaker or switch.
9. Turn the main power to the blower dryer ON at the main disconnect breaker or switch.
10. Turn steam supply on for the dishwasher and the blower dryer (if applicable).
Blower Dryer and Dishwasher Control Panels
The blower dryer operates in combination with dishwasher. The blower dryer control panel, the rack
conveyor dishwasher control panel and the upright conveyor dishwasher control panels are shown
below.
POWER STARTSTOP
POWER STARTSTOPPOWER STOP
ENERGY
SAVER
NORMAL FAST
AUTO OFF
EBD Blower Dryer Control Panel E-series Rack Conveyor Dishwasher
Control Panel
E-series Upright Conveyor Dishwasher
Control Panel E2-series Upright Conveyor Dishwasher
Control Panel

7
Operation
! ATTENTION !
THE BLOWER DRYER RUNS WHENEVER THE DISHWASHER PUMPS ARE ON.
Normal Blower Dryer Operation
1. Press the AUTO BUTTON on the blower dryer control panel.
2. The Green indicator light will illuminate.
3. Turn the dishwasher POWER switch to the ON position.
4. Push the START button (or speed select button on the E2 series upright machine).
5. The conveyor will begin to run.
FOR RACK CONVEYOR DISHWASHERS:
6. Insert a dish rack of wares into the load end of the dishwasher.
The wash pumps will run.
FOR UPRIGHT CONVEYOR DISHWASHERS:
7. Load the conveyor belt with wares.
The pumps will run when the electric eye is activated.
8. THE BLOWER DRYER RUNS.
9. When the dishwasher pumps stop running, the blower dryer runs for 30 seconds
after the dishwasher pumps stop.
Blower Dryer Shut-down Operation
1. Press the OFF button on the blower dryer control panel.
2. The Green indicator light will go out.
3. If the blower dryer was running when the OFF button was pressed, then the blower
dryer will run for an additional 30 seconds and then stop.
! ATTENTION !
THE BLOWER DRYER STOPS WHENEVER A CONVEYOR JAM CONDITION
OCCURS OR THE UPRIGHT CONVEYOR SHUT-OFF SHELF IS OPERATED.

8
Cleaning, Maintenance and Troubleshooting
Cleaning
Daily - At the End of the Day or every 2 hours of continuous operation
1. Inspect the interior of the blower dryer section for foreign material.
2. Flush the interior of the blower dryer section with fresh water.
DO NOT SPRAY WATER DIRECTLY INTO THE BLOWER NOZZLE.
3. Wipe the exterior with a soft cloth and mild detergent.
DO NOT HOSE THE EXTERIOR OF THE BLOWER DRYER WITH WATER.
Maintenance
Every 6 Months
Contact your authorized service agent to perform bi-annual preventive maintenance and cleaning.
Troubleshooting
Condition Cause Solution
Blower dryer will not run.
Poor drying results.
Dishwasher doors open.
Main power OFF.
Dishwasher OFF
Blower dryer OFF
Dishwasher pumps OFF.
Conveyor jammed.
Conveyor shut-off shelf on
the upright conveyor
dishwasher is operated.
Dishwasher pumps OFF -
Blower is in a 30 second
cool down mode.
Blower dryer hi-limit tripped.
Blower dryer thermostat
defective.
Dishwasher curtains
missing or placed wrong.
Dishwasher vents
misadjusted.
Dishroom ventilation not
working properly.
Close doors.
Check breaker on panel.
Turn dishwasher ON.
Press Auto Switch
Load wares in dishwasher.
Clear jam.
Reset the conveyor
shut-off shelf to the
unoperated position.
Insert wares in dishwasher
to start wash pumps.
Contact Service Agent.
Contact Service Agent.
Check curtain placement.
Check adjustments.
Contact your Building
Maintenance Dept.

9
Service Replacement Parts
Service Replacement Parts
Illustrations Page
Control Cabinet - Steam Heat ............................................................................................................................... 10
Blower Dryer - Steam Heat..................................................................................................................................... 12
Control Cabinet - Electric Heat............................................................................................................................... 14
Blower Dryer - Electric Heat................................................................................................................................... 16
Blower Dryer Panels............................................................................................................................................... 18
Electrical Schematic............................................................................................................................................... 21

10
Control Cabinet - Steam Heat
Right to Left Operation Shown
2
10
11
12
13
14
16
17
18
19
1
7
5
3
6
6
8
9
20
4
AUTO OFF
15
21 22
15

11
Item Part Description Qty.
No. No.
1 333479 COVER, EBD CONTROL CABINET 1
2 114413 TIMER, 30 SECONDS 1
3 112382 RELAY, 3PDT, 10A, 120VAC 1
4 112415 SOCKET, RELAY 3-POLE 1
5 111068 RELAY, 2PDT, 10A 120VAC 2
6 111067 RELAY, 2PDT, 10A 24VAC 2
7 111036 SOCKET, RELAY 3
8 108122 CONTACTOR, 3-POLE 12A 1
9 111629 MOTOR, STARTER, 6-10A, 208/240V/60/3 1
-- 111627 MOTOR, STARTER, 2.5-4A, 480/575V/60/3 1
10 110919 FITTING, STRAIGHT 1" SEALTITE 1
11 111833 BLOCK, TERMINAL 175A, 3-POLE 600V 1
12 110837 FITTING, ELBOW 1/2" CONDUIT SEALTITE 1
13 103310 LUG, GROUND 1
14 114729 SWITCH, PLATE, AUTO/OFF PLASTIC 1
15 114910 SWITCH, PIEZO (Prior to S/N J12073063) 2
16 900915 KIT, LIGHT, INDICATOR GREEN 24VDC 1
17 114488 THERMOSTAT, CONTROL 1
18 322076 BRACKET, MOUNTING THERMOSTAT 1
19 100294 STRIP, TERMINAL 6-POLE 1
20 113271 SUPPRESSOR, ARC 2
21 115019 PUSHBUTTONASSY. GREEN 1
(Beginning with S/N J12073063 and above)
22 115018 PUSHBUTTONASSY. RED 1
(Beginning with S/N J12073063 and above)
Control Cabinet - Steam Heat

12
Blower Dryer - Steam Heat
1
2
4
5
6
7
8
3
17
9
10
13
12
11
14
16
15