Champion 40026 System manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1 [phone]
www.championpowerequipment.com
3500 Peak Watts / 3000 Running Watts
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 40026-20101025
40026
MODEL NUMBER
2YEAR
LIMITED WARRANTY

Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
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Call our Customer Care Team Toll-Free at:
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40026
PORTABLE GENERATOR
TABLE OF CONTENTS
Introduction ............................ 1
Introduction .......................... 1
Portable Power Generator ................. 1
Accessories .......................... 1
This Booklet .......................... 1
Manual Conventions....................... 2
Safety Rules ............................ 3
Controls and Features ..................... 5
Generator............................ 5
Power Panel .......................... 6
Parts Included ........................ 7
Wheel Kit.......................... 7
Spark Arrester Kit .................... 7
Other ............................ 7
Assembly .............................. 8
Remove the Generator from the Shipping Carton . 8
Install the Wheel Kit .................... 8
Install the Support Leg .................. 8
Install the Handles ..................... 8
Install the Spark Arrester ................. 9
Add Engine Oil ........................ 9
Add Fuel ........................... 10
Grounding .......................... 10
Operation ............................. 11
Generator Location .................... 11
Grounding .......................... 11
Surge Protection ...................... 11
Starting the Engine .................... 11
Connecting Electrical Loads .............. 11
Stopping the Engine ................... 12
Do Not Overload Generator ............... 12
Capacity ......................... 12
Power Management .................. 12
Wattage Reference Chart ................ 12
Maintenance and Storage .................. 13
Engine Maintenance ................... 13
Oil ............................. 13
Spark Plugs ....................... 13
Air Filter ......................... 13
Spark Arrester ..................... 14
Cleaning ......................... 14
Adjustments ....................... 14
Maintenance Schedule................ 14
Generator Maintenance ................. 15
Storage ............................ 15
Generator Storage ................... 15
Specifications .......................... 16
Engine Specifications .................. 16
Generator Specifications ................ 16
Fuel .............................. 16
Oil ............................... 16
Spark Plugs ......................... 16
Valve Clearance....................... 16
Parts Diagram........................ 17
Parts List ........................... 18
Wiring Diagram ....................... 19
Troubleshooting......................... 20
Warranty ............................. 21
Warranty Qualifications ................. 21
Repair/Replacement Warranty ............. 21
Do Not Return The Unit To
The Place Of Purchase.................. 21
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 21
Normal Wear ...................... 21
Installation, Use and Maintenance........ 21
Other Exclusions .................... 21
Limits of Implied Warranty and Consequential
Damage .......................... 21
Contact Information.................... 21
Address .......................... 21
Customer Service ................... 21
Technical Service ................... 21
Emission Control System Warranty.......... 22
3500 Peak Watts / 3000 Running Watts

1REV 40026-20101025
ENGLISH 40026
Introduction
Congratulations on your purchase of a Champion
Power Equipment generator. CPE designs and builds
generators to strict specifications. With proper use and
maintenance, this generator will bring years of satisfying
service.
Portable Power Generator
This unit is a gasoline engine driven, alternating current
(AC) generator. It is designed to supply electrical power
for lighting, appliances, tools and similar equipment.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from
your purchase. To find out more about our covers, power
cables and storm kits, please visit our web site at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
Model Number
Serial Number
Date of Purchase
Purchase Location
1 [phone]
40026
For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.
INTRODUCTION

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40026 ENGLISH
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
MANUAL CONVENTIONS
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
CAUTION
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
DANGER
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
WARNING
If you have questions regarding your generator, we can
help. Please call our help line at 1 [phone]
NOTE

3REV 40026-20101025
ENGLISH 40026
SAFETY RULES
The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.
Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.
Generator exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting
or death. If you start to feel dizzy or weak, get to
fresh air immediately.
Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
areas and areas containing conductive material such
as metal decking.
Use approved transfer equipment to isolate generator
from your electric utility and Notify your utility
company before connecting your generator to your
power system.
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all sides
to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
DANGER
DANGER
DANGER
WARNING
WARNING
WARNING
WARNING

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40026 ENGLISH
SAFETY RULES
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel:
Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly on
level ground.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.
DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off and disconnect before
stopping the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
Operation of this equipment may create sparks that
can start fires around dry vegetation.
A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
CAUTION
WARNING
WARNING
DANGER
CAUTION

5REV 40026-20101025
ENGLISH 40026
Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
(1) Fuel Tank – 4.0 gallon (15 L) capacity fuel tank.
(2) Fuel Valve – Turn this valve to the “On” position to
supply fuel to the engine.
(3) Choke – Used to start the engine.
(4) Air Cleaner – Protects the engine by filtering dust
and debris from the intake air.
(5) Recoil Starter – Used to start the engine.
(6) Low Oil Sensor – Senses the level of oil in the
crankcase and shuts the engine down if the level
falls too low.
(7) Oil Filler Cap – Check and fill engine oil level.
(8) Power Panel – See “Power Panel”.
Generator
CONTROLS AND FEATURES
1
5
4
6 7
8
2223

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40026 ENGLISH
Power Panel
2
4 5
1
(1) Circuit Breakers – Protects the generator against
electrical overload.
(2) Intelligauge – Three mode digital meter for running
hours, voltage and hertz.
(3) Ignition Switch – Flip switch to the “On” position
to start the generator. Flip to the “Off” position to
turn off the generator.
(4) Parameter Button – Push-button selector for the
Intelligauge.
(5) 120V / 30A Twist-Lock – Protected by a 25 Amp
Flip-to-reset circuit breaker. This receptacle
powers 120 Volt AC, 60 Hz, single phase loads
requiring up to 25 Amps or 3000 Watts of power.
(6) 120V / 30A RV Receptacle – Protected by a 25
Amp Flip -to-reset circuit breaker. This receptacle
powers 120 Volt AC, 60 Hz, single phase loads
requiring up to 25 Amps or 3000 Watts of power.
(7) 120V / 20A Duplex – This duplex is protected by
a 20 Amp Flip -to-reset circuit breaker to operate
120 Volt AC, single phase, 60 Hz loads requiring
up to 20 Amps 0r 2400 Watts of power.
(8) Ground Terminal – Consult an electrician for local
grounding regulations.
CONTROLS AND FEATURES
3
6 7 8

7REV 40026-20101025
ENGLISH 40026
Parts Included
Your 40026 Gasoline Powered Generator ships with the
following parts:
Wheel Kit
– 8” Wheel ............................. 2
– Vibration Mounts........................ 2
– Support Leg ........................... 1
– Bushing .............................. 2
– Handle .............................. 1
– Flange Bolt (M10x105 for Wheel) ............ 2
– Flange Bolt (M8x45 for Handle) ............. 2
– Flange Bolt (M8x25 for Vibration Mounts) ...... 2
– Flange Bolt (M8x16 for Support Leg) .......... 2
– Nut (M10)............................ 2
– Flat Washer 10 mm ...................... 2
– Nut (M8) ............................ 6
Spark Arrester Kit
– Spark Arrestor ......................... 1
– Cover Plate ........................... 1
– Screw with Lock Washer .................... 2
Other
– Oil Funnel ............................ 1
– Oil .............................. 0.6 L
– Spark Plug Socket ....................... 1
– Wrench .............................. 1
CONTROLS AND FEATURES