Char-Broil 19609080 User manual

MODEL 19609080 & 19609080A1
PRODUCT GUIDE
Printed in China.04/12/19 • 42805437
ALL STAR OUTDOOR BARBECUE
2531CT-0176
GB Operating Instructions 2 Assembly Instructions 119
CH, FR Mode d’emploi 14 Instructions d’assemblage 119
CH, IT Istruzioni per l’uso 26 Istruzioni per il montaggio 119
LU, BE, NL Gebruiksinstructies 38 Montage-instructies 119
DK Brugsanvisning 49 Monteringsvejledning 119
NO Instruksjoner for bruk 60 Imontering 119
SK Návod na používanie 71 Návod na montáž 119
IS Notkunarle∂beiningar 82 Smalamálsskipana 119
CZ Návod k obsluze 93 Montážní návod 119
CH, DE Bedienungsanleitung 105 Montageanleitungen 119
Languages not included in this Product Guide are available
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CHARBROIL.EUPage 2
CAUTION
WARNING
IMPORTANT SAFETY
INFORMATION THIS BARBECUE IS FOR OUTDOOR USE ONLY
If you smell gas:
1. Shut off gas to the barbecue
2. Extinguish any open flame.
3. Open Lid
4. If odor continues, keep away from the barbecue and
immediately call your gas supplier or your fire department.
WARNING: Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
1. Do not store or use petrol or other flammable liquids or
vapors in the vicinity of this or any other barbecue.
2. A Gas cylinder not connected for use shall not be stored in
the vicinity of this or any other barbecue.
CAUTION: Indicates a potentially hazardous situation or unsafe
practice which, if not avoided, may result in minor or moderate
injury.
DANGER: Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
DANGER
DANGER
WARNING
SAFETY SYMBOLS
DANGER, WARNING, and CAUTION statements are used throughout
this Owner’s Manual to emphasize critical and important information.
Read and follow these statements to help ensure safety and prevent
property damage.
The statements are defined below.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
Questions:
If you have questions during assembly or use of this barbecue
contact your local dealer.

CHARBROIL.EUPage 3
Do not attempt to repair or alter the regulator/
valve for any “assumed” defect. Any modification
to this assembly will void your warranty and create
the risk of a gas leak and fire. Use only authorized
replacement parts supplied by manufacturer.
For Safe Use of Your Barbecue and to
Avoid Serious Injury:
• Use outdoors only. Never use indoors.
• Read the instructions before using the barbecue.
Always follow these instructions.
• Do not move the barbecue during use.
• Accessible parts may be very hot. Keep young
children away. Do not let children operate or play
near barbecue.
• Turn off the gas supply at the cylinder after use.
• This barbecue must be kept away from flamma-
ble materials during use.
• Do not block holes in sides or back of barbecue.
• Check burner flames regularly.
• Do not block venturi openings on burner.
• Use barbecue only in well-ventilated space.
NEVER use in enclosed space such as carport,
garage, porch, covered patio, or under an over-
head structure of any kind.
• Do not use charcoal or ceramic briquets in a gas
barbecue.
• DO NOT cover grates with aluminum foil or any
other material. This will block burner ventilation
and create a potentially dangerous condition
resulting in property damage and/or personal
injury.
• Use barbecue at least 1,0 meter from any
wall or surface. Maintain 3 meter clearance to
objects that can catch fire or sources of ignition
such as pilot lights on water heaters, live electri-
cal barbecues, etc..
• Keep barbecue area clear and free from materi-
als that burn (i.e. gasoline, propane, or any other
flammable liquid or gas).
• When cooking, the barbecue must be on a level
surface in an area clear of combustible material.
• This barbecue is not intended for and should
FOR YOUR SAFETY - BEFORE USING YOUR BARBECUE
WARNING
• Never operate this barbecue unattended.
• Never operate this barbecue within 3m of any
structure, combustible material or other gas
cylinder.
• Never operate this barbecue within 7.5 m of any
flammable liquid.
• If a fire should occur, keep away from the
barbecue and immediately call your fire depart-
ment. Do not attempt to extinguish an oil or
grease fire with water.
Failure to follow these instructions could result in
fire, explosion or burn hazard, which could cause
property damage, personal injury or death.
DANGER
never be used as a heater.
• Apartment Dwellers: Check with management
to learn the requirements and fire codes for using
an gas barbecue in your apartment complex. If
allowed, use outside on the ground floor with a
1,0 meter clearance from walls or rails. Do not
use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed barbe-
cue is hazardous.
• Always turn off gas at cylinder and disconnect
regulator before moving gas cylinder from speci-
fied operating position.
• Never operate barbecue with gas cylinder out of
correct position specified.
• Do not modify the barbecue. Any modifications
is strictly prohibited. Sealed parts are not to be
manipulated by the user. Do not disassemble
injectors.
WARNING
KEEP AREA ABOVE THE BARBECUE
CLEAR!
1,0 M
1,0 M
1,0 M
1,0 M

CHARBROIL.EUPage 4
FOR YOUR SAFETY - BEFORE USING YOUR BARBECUE
CAUTION
• Read and follow all safety statements, assem-
bly instructions and use and care directions
before attempting to assemble and cook.
• Some parts may contain sharp edges.
Wearing protective gloves is recommended.
• Putting out grease fires by closing the lid is
not possible. Barbecues are well ventilated
for safety reasons.
• Do not use water on a grease fire, Personal
injury may result. If a persistent grease fire
develops, turn knobs and gas cylinder off.
• If barbecue has not been regularly cleaned,
a grease fire can occur that may damage the
product. Pay close attention while preheat-
ing or burning off food residue to insure
that a grease fire does not develop. Follow
instructions on General Barbecue Cleaning
and Cleaning The Burner Assembly to prevent
grease fires.
• The best way to prevent grease fires is regular
cleaning of the barbecue.
• Wear protective gloves when handling partic-
ularly hot components.
• Do not leave barbecue unattended. Keep
children and pets away from barbecue at all
times.
• Do not use water on a grease fire. Personal
injury may result. If a grease fire develops,
turn knobs OFF and remove gas cylinder.
• Do not leave barbecue unattended while
preheating or burning off food residue on HI.
If barbecue has not been regularly cleaned, a
grease fire can occur that may damage the
product.
Installation Safety Precautions
• Use barbecue, as purchased, only with
fuel gas and the regulator/valve assembly
supplied.
• Barbecue is not for use in or on recreational
vehicles and/or boats.
• Do not leave barbecue unattended. Keep
children and pets away from barbecue at all
times.
Hose Requirements
• Use only approved hose which is certified to
appropriate EN standard and does not exceed
1.5m length.
• For Finland, the hose length shall not exceed
1.2m.
• Before each use, check to see if hoses are
cut or worn.
• Make sure hose is not kinked or twisted.
• Make sure that when connected hose does
not touch any warm surfaces.
• Replace damaged hoses before using barbe-
cue.
• Replace hose as required by national require-
ments.
• Position the barbecue so that the flexible tube
is not subjected to twisting.
Cylinder Placement
Gas cylinders may be placed on the ground
beside the barbecue. GAS CYLINDERS MAY
INSTEAD BE PLACED ON BOTTOM SHELF.
Maximum cylinder diameter shall be 320mm and
480mm in height . IF PLACING GAS CYLINDERS
ON THE GROUND, DO NOT PLACE ADDITIONAL
GAS CYLINDERS ON THE BOTTOM SHELF.
Regulator Requirements
A regulator must be used with this barbe-
cue. Use only a regulator certified according
to EN16129 (Flow rate max. 1.5 kg/h) and
approved for your country and gas specified in
Technical Data. If you have questions concern-
ing the proper regulator and matching gas tank
to use for your barbecue, contact a trained and
qualified gas service technician. The technician
should be sure to correctly identify the model
number of your gas barbecue so that s/he can
provide accurate advice.
Safety Tips
• Before opening gas cylinder valve, check the
regulator for tightness.
• When barbecue is not in use, turn off all
control knobs and gas.
• Use long-handled barbecue utensils and
oven mitts to avoid burns and splatters. Use
protective gloves when handling hot compo-
nents.
• The grease cup (if equipped) must be inserted
into barbecue and emptied after each use. Do
not remove grease cup until barbecue has
completely cooled.
• Be very careful when you open the lid, since
hot steam may escape.
• Be very careful when children, the elderly, or
pets are nearby.
• If you notice grease or other hot material
dripping from barbecue onto valve, hose
or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean
and inspect valve, hose, and regulator before
continuing. Perform a leak test.
• Keep ventilation openings in cylinder enclo-
sure (barbecue cart) free and free of debris.
• Do not store objects or materials inside the
barbecue cart enclosure that would block the
flow of combustion air to the underside of
either the control panel or the firebox bowl.
• DO NOT disconnect or change gas container
within 3m of an open flame or other ignition
source.
Environmental protection
• Discarded electric barbecues are recyclable
and should not be discarded in the domestic
waste! Please actively support us in conserv-
ing resources and protecting the environment
by returning this barbecue to the collection
centres (if available).
CAUTION

CHARBROIL.EUPage 5
GAS SAFETY AND CYLINDER CARE
Fuel Gas
• Is nontoxic, odorless and colorless when produced. For Your Safety ,
fuel gas has been given an odor (similar to rotten cabbage) so that it
can be smelled.
• Fuel gas is highly flammable and may ignite unexpectedly when mixed
with air.
Gas Cylinders .
• The cylinder must be installed, transported and stored in an upright
position and should not be dropped or handled roughly.
• When the barbecue is to be stored indoors, the gas cylinder must be
disconnected from the barbecue.
• When the gas cylinder is not disconnected from the barbecue, the
barbecue and cylinder must be stored outdoors in a well-ventilated
space.
• The cylinder should never be transported or stored where tempera-
ture can reach 51 °C.
• Cylinders must be stored outdoors out of the reach of children.
• Do not store an gas cylinder in enclosed spaces such as a carport,
garage, porch, covered patio or other building.
Gas Cylinder Installation/Removal
Gas Cylinder Installation:
1. Be sure barbecue control valves are in the OFF position.
2. Perform a leak test.
Gas Cylinder Removal:
1. Turn control valves OFF.
2. Allow Barbecue to cool.
Additional Safety Considerations
• This barbecue must be kept away from flammable materials during
use.
• When changing the gas cylinder, you must be sure the barbecue is
kept away from any source of ignition.
• Turn off the gas supply at the gas cylinder after use.
• Avoid kinking the hose.
• Change the flexible hose when national regulations stipulate this as a
requirement.
• Any parts sealed by the manufacturer must not be altered by the user.
• Any modification of the barbecue may be dangerous.
• The gas must be turned off at the cylinder when your barbecue is not
in use.
• WARNING: Make sure that the cylinder valve is closed when the
barbecue is not in use.
• If storing the barbecue indoors, first DISCONNECT the gas supply
and store the cylinder outdoors in a well-ventilated space.
• If you do not disconnect the cylinder from the barbecue, be sure to
keep both the barbecue and the cylinder outdoors in a well-ventilated
area.
• Always close the cylinder valve before disconnecting regulator.
• Cylinders must be installed, transported, and stored in an upright posi-
tion.
• IMPORTANT NOTICE: We recommend that you replace the gas hose
assembly on your barbecue every five years. Some countries may have
requirements that the gas hose be replaced within less than five years,
in which case that country’s requirement would take precedence.

CHARBROIL.EUPage 6
LEAK CHECKING YOUR BARBECUE
Leak Testing
• During leak test, keep barbecue away from open flames or sparks and
do not smoke. Barbecue must be leak tested outdoors in a well venti-
lated area.
• Leak test must be repeated each time gas cylinder is replaced or after
storage.
Materials needed include clean paint brush and 50/50 soap and water solu-
tion. Use mild soap and water. Do not use household cleaning agents. Dam-
age to components can result.
PROCEDURE
1. Be sure control knobs on barbecue to the “OFF” position.
2. Brush soapy solution onto hose connection.
3. See next page for leak check your gas tank connection.
If growing bubbles appear, there is a leak. Retighten connections and repeat
steps 1 and 2.
If you cannot stop a leak, remove gas cylinder from regulator
and check for damaged threads, dirt and debris on regulator
and gas cylinder. Also check to see if anything is obstructing
flow of gas at regulator and gas cylinder openings. Remove any
obstruction that may be found and repeat leak test. If threads
are damaged on either regulator or gas cylinder, replace.
SPIDER ALERT!
.
If you notice that your barbecue is getting hard to light or
that the flame isn’t as strong as it should be, take the time to
check and clean the burner.
In some areas, spiders or small insects have been known to create “flash-
back” problems. The spiders spin webs, build nests and lay eggs in the bar-
becue’s burner tube obstructing the flow of gas to the burner. The backed-
up gas can ignite in the burner tube. This is known as a flashback and it can
damage your barbecue and even cause injury.
To prevent flashbacks and ensure good performance the burner and burner
tube should be removed from the barbecue and cleaned before use whenev-
er the barbecue has been idle for an extended period.
IF YOU EXPERIENCE THE FOLLOWING:
1. Smell gas.
2. Burner will not light.
3. A small yellow flame from burner (should be blue).
4. Fire coming from around or behind control knob.
STOP!
IMMEDIATELY TURN OFF GAS AT CONTROL KNOBS!
1. Wait for barbecue to cool.
2. Use a 0,3m pipe cleaner to clean out the burner tube.
CAUTION

CHARBROIL.EUPage 7
IMPORTANT! - PLEASE READ!
A regulator must be used with this barbecue. Use
only a regulator certified according to EN16129
(Flow rate max. 1.5 kg/h) and approved for your
country and gas specified in Technical Data. If you
have questions concerning the proper regulator
and matching gas tank to use for your barbecue,
contact a trained and qualified gas service tech-
nician. The technician should be sure to correctly
identify the model number of your gas barbecue so
that s/he can provide accurate advice.
For Switzerland Only
There is a danger of fire and explosion with gas
barbecues which are equipped with foreign pres-
sure regulators and are not compatible with the
gas tanks and gas regulators available in Switzer-
land
Due to the different sealing systems, it is impossi-
ble to properly seal the regulator to the gas tank.
Gas will escape here and can be ignited by flame
or sparks. A life-threatening explosion, and/or
property damage can result. Swiss and German
tanks and regulators cannot be intermixed.
For safety reason, please check your barbecue
regulator and gas tank connection and make sure
it follows in one of the allowed cases shown in the
pictures.
Perform a leak check each time you connect your
barbecue to the gas tank.
CH Gas Cylinder + CH Regulator
Foreign Gas Cylinder + Foreign Regulator
CH Gas Cylinder + Foreign Regulator
Foreign Gas Cylinder + CH Regulator

CHARBROIL.EUPage 8
LEAK TEST BEFORE FIRST USE, AT LEAST ONCE A YEAR, AND EVERY TIME THE
CYLINDER IS CHANGED OR DISCONNECTED.
1. Turn all barbecue control knobs to .
2. Be sure regulator is tightly connected to gas cylinder.
3. Turn on Gas. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution (mixture of half soap and half water) onto hose connections.
5. If growing bubbles appear, there is a leak. Turn off gas at cylinder immediately and check tightness of connections.
If leak cannot be stopped do not try to repair. Call for replacement parts.
6. Always turn off gas at cylinder after performing leak test.
LEAK CHECKING YOUR BARBECUE

CHARBROIL.EUPage 9
FOR YOUR SAFETY - OPERATING YOUR BARBECUE
Ignitor Lighting
READ INSTRUCTIONS BEFORE LIGHTING. Do NOT lean over barbecue
while lighting.
1. Turn gas burner control valve to .
2. Turn ON gas cylinder.
3. Open the barbecue lid.
4. Press and turn the control knob to the Ignition position.
5. Push and hold ELECTRONIC IGNITOR button until the burner lights.
6. Once the burner has ignited, turn the control knob to the desired setting.
7. If ignition does not occur in 5 seconds, turn the burner control knob , wait 5 minutes,
and repeat lighting procedure.
Match Lighting
Do NOT lean over barbecue while lighting.
1. Turn gas burner control valve to .
2. Turn ON gas at cylinder.
3. Open barbecue lid.
4. Strike match. Insert match into match lighting hole. Place lit match near the burner.
5. Press and turn the control knob to the Ignition position.
Burner Flame Check
Light burner. Make sure burner stays lit while rotating the burner control knob from to
. Always check flame prior to each use.
WARNING
Before Cooking For The First Time
• Leak test your barbecue. Operate barbecue for 15 minutes
with the barbecue controls on . This will heat-clean
internal components and eliminate odor from paint finish of
barbecue.
Turning Barbecue Off
• After cooking, turn the barbecue off by rotating the control
knob to OFF. Control knob should pop up in the OFF
position. If control knob does not pop up, disconnect cylinder
to turn barbecue off and replace the Valve assembly.
• Allow barbecue to cool completely before storing.
Storing Your Barbecue
• Allow barbecue to cool completely.
• Remove LP Cylinder and install protective cap over outlet
threads.
If Barbecue Fails To Light
• Make sure gas is turned on at cylinder. Make sure there is gas
in the cylinder.
• Does the ignitor make a sparking noise?
• If yes check for spark at burner.
• If no spark - check for damaged or loose wires.
• If wires are OK check for cracked or broken
electrode, replace if needed.
• If wire or electrodes are covered by cooking
residue, clean electrode tip with alcohol wipe
if needed. If needed replace wires.
• If no sound check battery.
• Make sure battery is installed correctly.
• Check for loose wire connection at module and switch.
• If ignitor continues to not work then use match.
HIGH
LOW
Turn controls OFF and disconnect LP cylinder when not in use.
Match Light Hole

CHARBROIL.EUPage 10
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you
have trouble igniting barbecue.
1. Turn gas OFF at control knob and gas cylinder and disengage regulator from
cylinder.
2. Remove grease tray. Open top cover, remove cooking grate, heat tent and
warming rack. This will expose the burner from inside.
3. Remove 3 nuts securing the burner to the bottom.
4. From the top of the barbecue, carefully lift burner out.
5. Clean any blocked ports with a stiff wire such as an open paper clip.
6. Clean burner as recommended below.
We suggest three ways to clean the burner tubes. Use the one easiest for you.
• Bend a stiff wire (a light weight coat hanger works well) into a small
hook. Run the hook through each burner tube several times.
• Use a narrow bottle brush with a flexible handle (do not use a brass wire
brush). Run the brush through each burner tube several times.
• Wear eye protection: Use an air hose to force air into the burner tube
and out the burner ports. Check each port to make sure air comes out
each hole.
7. Wire brush entire outer surface of burner to remove food residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open paper clip.
9. Check burner for damage due to normal wear and corrosion, some holes may
become enlarged. If any large cracks or holes are found, replace burner.
VERY IMPORTANT: Burner tubes must re-engage valve openings. See illus-
tration below.
10.Attach electrode to burner.
11.Carefully replace burners.
12.Attach burners to brackets on firebox.
13.Replace cooking grates.
14.Before cooking again on barbecue, perform a “Leak Test” and “Burner Flame
Check”.
STEP 10: CORRECT BURNER
TO VALVE ENGAGEMENT
CARE AND MAINTENANCE OF YOUR BARBECUE
Storing Your Barbecue
• Clean cooking grates.
• Store in dry location.
• When gas cylinder is connected to barbecue, store out-
doors in a well-ventilated space and out of reach of
children.
• Cover barbecue if stored outdoors.
• Store barbecue indoors ONLY if gas cylinder is turned
off and disconnected, removed from barbecue and
stored outdoors.
• When removing barbecue from storage check for burn-
er obstructions.
General Barbecue Cleaning
• Clean barbecue often, preferably after each cookout.
If a bristle brush is used to clean any of the barbecue
cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to barbecueing. It is not recom-
mended to clean cooking surface while barbecue is
hot. Barbecue should be cleaned at least once a year.
• Do not mistake brown or black accumulation of grease
and smoke for paint. Interiors of gas barbecues are
not painted at the factory (and should never be paint-
ed). Apply a strong solution of detergent and water or
use a barbecue cleaner with scrub brush on insides of
barbecue lid and bottom. Rinse and allow to complete-
ly air dry. Do not apply caustic barbecue/oven cleaner
to painted surfaces.
• Plastic parts: Wash with warm soapy water and
wipe dry. Do not use citrisol, abrasive cleaners,
degreasers or a concentrated barbecue cleaner on
plastic parts. Damage to and failure of parts can
result.
• Porcelain surfaces: Because of glass-like compo-
sition, most residue can be wiped away with baking
soda/water solution or specially formulated cleaner.
Use nonabrasive scouring powder for stubborn stains.
• Painted surfaces: Wash with mild degent or non-
abrasive cleaner and warm soapy wter. Wipe dry with
a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain your
barbecue’s high quality appearance, wash with mild
detergent and warm soapy water and wipe dry with
a soft cloth after each use. Baked-on grease deposits
may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid
damage. Do not use abrasive pad on areas with
graphics.
• Cooking surfaces: If a bristle brush is used to clean
any of the barbecue cooking surfaces, ensure no loose
bristles remain on cooking surfaces prior to barbecue-
ing. It is not recommended to clean cooking surfaces
while barbecue is hot.